Poulan Pro 271491 User manual

OWNER'S MANUAL
MODELNO.271491
14.5HP38INCH
LAWNTRACTOR
• Assembly
• Operation
Maintenance
•Service and Adjustments
•Troubleshooting
•Repair Parts
For Pads and Service, contact our authorized distributor.
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
182989 2.13.02 RD
PRINTED IN U.S.A.

Safety Rules ......................................... 2
Product Specifications .......................... 5
AssemblylPre-Operation ...................... 7
Operation ............................................ 10
Maintenance Schedule ...................... 16
Maintenance ....................................... 16
Service and Adjustments.................... 20
Storage ............................................... 25
Troubleshooting ................................. 26
Repair Parts ........................................ 30
Warranty ............................................. 46
IMPORTANT: This cutting machine is capable of amputating hands and .feet and
throwing objects. Failure to observe the following sarety instructions could result an
serious injury or death.
I. GENERAL OPERATION
•Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
•Only allow responsibleadults, who are
familiar with the instructions,to operate
the machine.
•Clear the area of objectssuch as rocks,
toys, wire, etc., whichcould be picked up
and thrown by the blade.
• Be surethe area is clear of other people
before mowing. Stop machine ifanyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge
directionand do not point itat anyone.
Do not operate the mower withouteither
the entire grass catcher or the guard in
place.
•Slow down before turning.
•Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
•Turn off blades when not mowing.
• Stop engine before removing grass
catcher or uncloggingchute.
•Mow only in daylightor good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
•Use extra care when loading or unload-
ing the machine Into a trailer or truck.
•Data indicatesthat operators, age 60
years and above, are involved in a large
percentage of dding mower-related
injuries. These operators should
evaluate their ability to operate the dding
mower safely enough to protect them-
selves and others from sedous injury.
•Keep machine free of grass, leaves or
other debds build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leave_
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to coolbefore
storage.
II, SLOPE OPERATION
Slopes are a majorfactor related toloss-of-
control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do no1
mow it.
DO:
•Mow up and down slopes, notacross.
•Remove obstacles suchas rocks,tree
limbs,etc.
•Watch for holes, ruts,or bumps. Unever
terrain could overturnthe machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
thatyou will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stabilk'y.
• Use extra care with grass catchers or
other attachments. These can change
the stabilityofthe machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid startingor stoppingon a slope. If
tires losa traction, disengage the blade,€
and proceed slowly straightdown the
slope.
DO NOT:
•Do not turn on slopes unless neces-
sary, and then, turnslowly and gradually
downhill, if possible.
2

• Do not mow near drop-offs,ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliffor ditch, or ifan edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilizethe machine by
puttingyour foot on the ground.
•Do not use grass catcher on steep
slopes.
IlL CHILDREN
Tragic accidentscan occur if the operator
is not alertto the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off ifchildren
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside aclosed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•Never make adjustments or repairs
with the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other •Be alert and turn machine off if children
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult. 3
enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15o Max),
not across.
•Remove obstacles such as rocks,tree
limbs, etc.
•Watch for holes, ruts,or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.

• Avoidstartingorstoppingon aslope.If
tireslosetraction,disengagethe
bladesandproceedslowlystraight
downthe slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!!I BECOMEALERTll! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. "13rescan lose tractionwith
the ground and cause you to lose control
of your tractor.
&WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of Califomia to cause
cancer and birth defects or other repro-
ductive harm.
WARNING: Battery posts,terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
4

PRODUCT SPECIFICATIONS
Gasoline 1.25
Capacity and Unleaded and
Type: Regular
Oil Type SAE 30 (above 32°F)
API-SF-SJ): SAE 5W-30
(below 32°F)
Oil Capacity: 3 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed (MPH):
Forward: 1st 1.1
2nd 2.2
3rd 3.4
4th 4.3
5th 5.5
Reverse: 1.7
Tire Pressure: Front: 14 PSI
Rear: 12 PSI
Charging 3 Amps Battery
System: 5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: UIR
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of anew tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the =SAFETY RULES".
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under =Mainte-
nance _and =Storage" sections of this
owner's manual.
,_I,WARNING: This tractor isequipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). Ifa spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized service
center/Deparfment (See REPAIR PARTS
section of this manual).
5

Steering Wheel
Steedng
Wheel Insert
(1) Hex Bolt 1/4-28 x 1-1/4
_L Steedng Wheel
Adapter
(1) Hex nut 1/2-20
(1) Locknut
1/4-28 _P_teedngBoot
(1) Large Flat Washer
Steering
Extension
Shaft
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1)Knob
(__(1) Oil Drain Tub_
For Future Use
Keys
<__ (2) Keys
Slope Sheet
6

Your new tractor has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely, Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from carton.
2. Cut, from top to bottom, along lines
on all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATrACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 1/4 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3, Positionfront wheels of the tractor so
they are pointing straight forward.
4. Remove steedng wheel adapter from
steedng wheel and slide adapter onto
steering shaft extension,
5. Position steering wheel so cross bars
are horizontal (left to dght) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
7

Seat
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat Shoulder
Seat Pan-.
Flat Washer
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press liftlever plunger and raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4, Roll tractor forward off skid.
5. Remove banding holding deflector
shield guard up against tractor,
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in awell-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine, After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
'BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Tum ignition key to "STOP" position.
Continue with the instructions that follow.
Adjustment
Knob
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid. 8

CHECK TIRE PRESSURE
The tiros on your tractor were overin-
flated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
*Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS"
section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK DECKLEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/CHECKLIST
Before you operate your new tractor,we
wish to assure that you receive the best
performance and satisfactionfrom this
Quality Product.
Please review the following checklist:
,/All assembly instructionshave been
completed.
•/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1hour at 6 amps).
•/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
4"Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are stillsecure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/Become familiar with all controls, their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
9

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BA'(-rERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
joi k
ENG,.EONENG,NEOFFO,'PRESSUREUGHTSO.OV_,_T_.P
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
A'rrACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNmON CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
10
FREE WHEEL
(Automatic Models only)

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference.
Throttle/Choke
Attachment
Clutch IgnitionSwitch
Lever
..... Lever
Plunger
Attachment
Lift Lever
Clutch/
Brake Pedal Height
Adjustment
Indicator
Brake Lever
Gearshift
Our tractors conform to the safetystandards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER -Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER -Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL -Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER -Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER -Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH POSITION -Turns the
headlights on and off.
PARKING BRAKE LEVER -Locks
clutch/brake pedal into the brake
position.
THRO'I'rLE/CHOKE CONTROL -Used
for starting and controlling engine speed.
11

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend awide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the
way down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake
will hold tractor secure.
Attachment Clutch
Throttle/Choke Lever =Engaged"
Control\ _x__\__ _ Position
\ "_/j::_-[ _/Ignition Key
__ ,_/=Disengagsd"
osit,on
Pedalt \ " \\:. \ _/A Parking
', _,, _ _/_ /Brake
._... v _ .,/,,/ =Engaged"
V _ \ Gearshift
/Lever
=Brake' =Disengaged"
PosiUon Position
STOPPING
MOWER BLADES -
•To stop mower blades, move attach-
ment clutch lever to disengaged
position.
GROUND DRIVE -
•To stop ground drive, depress clutch/
brake pedal all the way down.
•Move gearshift lever to neutral (N)
position.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle controlto
slow position to allow engine to idle
before stopping may cause engine to
"backfire".
•Turn ignition key to =STOP" position
and remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition
switch in any positionother than "STOP"
will cause the battery to discharge and
go dead.
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility,always stop engine when
stoppingtractor on grass areas.
_CAUTION: Always stop tractor
completely, as descdbed above, before
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bdng tractor to a complete
stop before shiftingor changing gears.
Failure to do so willshorten the useful
life of your transaxle.
TO ADJUST MOWER CuI-rlNG HEIGHT
The position of the attachment lift lever
determines the cutting height.
•Grasp lift lever.
•Press plunger with thumb and move
lever to desired position,
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
12

tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
__ Attachment Clutch Lever
_"_3 =Engaged" Position
_._ _-f/_X /----------Attachemnt
_. _--_;R_.-'='_L=_- _.._,,'_' Lift Lever
"Disengaged'.. " I _,'_-_[/_
Position_ ,,,_
TO OPERATE ON HILLS
A
4_,CAUTION" Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this
manual.
•Choose the slowest speed before
starting up or down hills.
•Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
•If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
•Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Make all turns slowly.
TO TRANSPORT
•Raise attachment lift to highest position
with attachment lift control.
•When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
•Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
•For cold weather operation you should
change oil for easier starting (See "OiL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
•To change engine oil, see the Mainte-
nance section in this manual.
13

ADD GASOLINE
•Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
_,CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in
temperatures below32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 claysor
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starlingthe enginefor the firsttimeorif
the enginehas runoutof fuel,itwilltake extra
crankingtime tomovefuelfromthe tankto
the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shiftlever in neutral (N)
position.
3. Move attachment clutch to disen-
gaged position.
4. Move throttle control to choke position.
NOTE: Beforestarting,readthe warmand
coldstarlingproceduresbelow.
5. Insert key into ignitionand turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuouslyfor more than
fifteen seconds per minute. Ifthe
engine does not start after several
attempts, movethrottlecontrol to fast
position,wait a few minutes and try
again. If engine stilldoes not start,
move the throttlecontrol back to the
choke position and retry.
WARMWEATHER STARTING (50°Fand
above)
6. When engine starts, move the throttle
control to the fast position.
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING( 50° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, immedi-
ately move the throttlecontrol to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
•The attachments can also be used
during the engine warm-up period.
NOTE: Ifat a highaltitude(above3000 feet)
or in coldtemperatures (below32 F) the
carburetorfuel mixturemay needto be
adjustedforbestengineperformance(see
_1"OADJUST CARBURETOR" inthe Service
and Adjustmentssectionofthis manual).
14

MOWING TIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
•The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
•When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
•If grass is extremely tall, it should be
mowed twice to reduce toad and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
•Do not mow grass when it iswet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operatingattachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
15

MAINTENANCE SCHEDULE ,,,_,,_-_ _ _,_ _
O..O.=..n
Check Tire Pressure 1
Check Operator Presence and
TInterlock Systems
RCheck for Loose Fasteners V/V's I_/
A Sharpen/Replace Mower Blades I_s i
T Lubr_=k_Cha, JIv" I/i
0 Check Battery Level
RClean Battery and Termina_ _V' I_
CheckTransaxie Cooling
Check V-Belts
E Change Engine Oil (without oll ltlter) l_,_. li/
N Clea. Air Filter _1_./:
G Clean Air Screen
i_ Inspect Muffler/Spark Attester I/
EReplace Oil Filter (If equipped) I1_.=
Clean Engine Cooling Rns I_=
Replace Spark Plug _/± I_
Repta_eAir FilterPaper Car_dge
Replace Fuel Filter
1 - Chsnge more often when operating under a heavy load or
in Idgh amb_nt temperatures.
2 - Sew_ce more often when operating in dirtyor dusty conditions.
3-Replace blades mo_eoften when mowing kl sandy soil,
4-Not required if equipped withmaintenance-free battery.
5-11ghlen front axle I_NOtboft to 35 ft,-Ib=, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to propedy maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
@Spindle----Z-i__ _ _ (DSpindle
Zerk l ...T.T.=--===:===
@Front Wheel,- -; (_Froht Wheel
Bearing ,_ :== : Bearing Zerk
Engein
i
,~._ _ .... i
(_ENERAL PURPOSE GREASE
(2)REFER TO MAINTENANCE "ENGINE"
SECTION
IMPORTANT: DO not oil or grease the
pivot points which have special nylon
bearings. Viscous lubdcants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings, if you feel
they must be lubdcatad, use only a dry.
powdered graphite type lubdcant
16spadngly •

TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
tf tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
•Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
•The engine should not start unless the
brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
I. Raise mower to highest position to
allow access to blades.
2. Remove blade bolt, lock washer and
fiat washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
-Mandrel
Edge Assembly
Lock
Blade Bolt
(Grade}Kt_'--" -Blade
*A Grade 8 heat treated boltcan be identifiedby six
lines on the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with afile
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel belt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a hodzontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced. /,f
5/8" Boltor Pin_j Blade
Center'Hola "_
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
•Keep battery and terminals clean.
• Keep battery bolts tight.
•Keep small vent holes open.
•Recharge at 6-10 amperes for I hour.
17

NOTE: The originalequipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BA'I-I'ERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
batteryfrom tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable
ends with wire brush until bright.
4. Coat terminals with grease or petro-
leum jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section ofthis
manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
ifnecessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
NOTE: Although multi-viscosityoils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours In one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. "tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting. Oil Drain Valve
Closed _
and __l_ .-"
Locked I_dl,_-._
Position__
YellowCap
lDrain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked positionas shown.
6. Remove the drain tube and replace
the cap onto the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep
oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when
finished.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
18

AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze itdry in a clean cloth.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
6. Reinstall pre-cleaner over cartridge.
7. Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
1. Remove cartridge nut.
2. Carefully remove cartridge to prevent
debris from entering carburetor.
Clean base carefully to prevent debris
from entering carburetor.
3. Clean cartridge by tapping gently on
flat surface.
NOTE: if very dirty or damaged, replace
cartridge.
4. Reinstall cartridge, nut, precleaner,
cover and secure with knob(s).
IMPORTANT" Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.
Do net use pressurized air to clean or dry
cartddge.
KCOV.er..._:r--_ j Cover
nOD _J._Cartridge
"_JI_---"N ut
Foam Pre-_L- PaPer
Cleaner _Cartridge
Bas_
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating.
1. Remove screws from blower housing
and lift housing and dipstick tube
assembly off engine.
2. Cover oil fill opening to prevent entry
of dirt.
3. Use compressed air or stiff bristle
brush to thoroughly clean engine
cooling fins.
4. To reassemble, reverse above
procedure. Blower Housing
Screws'__ _S_rews_
Dipstick Tube _Air Scre-en "
Assembly .Spark
Engine _-AIP"_ Tz-_,_,j,f Plug
Cooling Fins_
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructingfuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
CLEANING
iClean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
•Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electdcal system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
19

WARNING: TO AVlOD SERIOUS INJURY, BEFORE PERFORMING ANY
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in =DISENGAGED" position.
4. Turn ignition key to =STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
rightside oftractor.
1. Place attachment clutch in =DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
1. Raise attachment liftlever to its
highest position.
2. Slide mower under tractor with
deflector shield to right side of tractor.
3. Lower liftlever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with
retainer springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Install belt onto engine pulley.
Clutch Spdng
Small Retainer
Spdng_
Suspension
Arms
Pulley
Retainer S
Anti-Sway prings
(Both Sides)
Housing
Guide Retainer
Spring Shield
2O