Poulan Pro 409632 Owner's manual

409632 01.16.07 TH
REPAIR PARTS MANUAL
MODEL:
PBGT26H54
GARDEN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
Printed in U.S.A.
03090

2
M
FUSE
STARTER
SOLENOID
BATTERY
ELECTRIC CLUTCH
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
REGULATOR
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
STATOR
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
PTO SWITCH
(DISENGAGED)
S
M
B
G
L
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
CHARGING SYSTEM OUTPUT
16AMPDC@36RPM
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
02929-194276_Regulated-Tex
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
02929
BLACK
BLACK /WHITE
ORANGE
RED
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED RED
RED
WHITE
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(IF SO EQUIPPED)
12V
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
SCHEMATIC

3
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel
_
art
_
1-v
g
t
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
3
10
4
13
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X421 Rim Assembly, Front
4 59904 Tube, Front (Service Item Only)
5 106230X Tire, Front
6 278H Fitting, Grease (Front Wheel Only)
7 9040H Bearing, Flange (Front Wheel
Only)
8 104757X421 Cap, Axle (Front Wheel Only)
9 105588X Tire, Rear
10 7152J Tube, Rear (Service Item Only)
11 124074X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
8
6
1 402104 Decal, Operator's
2 402355 Decal, Hood RH
3 402525 Decal, Dash Lower
4 411140 Decal, Replacement
5 172743 Decal, Strg Whl
6 408843 Decal, Engine HP
7 407403 Decal, Mod/Sen
8 198785 Decal, Mower Sch.
9 145005 Decal, Battery Dnge/Poi
10 402357 Decal, Hood LH
11 178502 Decal, Mower Caution
12 170563 Decal, Mower Warning Keep Hand
1
Away
13 172740 Decal, Fender
14 408796 Decal, Panel SD
15 408948 Decal, Fender SD LH
16 408949 Decal, Fender SD RH
- - 166960 Decal, Bypass
- - 193279X428 Pad, Footrest, LH
- - 193101X428 Pad, Footrest, RH
- - 409631 Manual, Operator's (Eng & French)
- - 409632 Manual, Parts
3
5
16
14
9
12
11
15
7

4
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
ELECTRICAL
30
33
24
42
40
26
28
71
59
194276D
29
34
43
25
27
41
50
Battery _28
8
1
99
100
91
2
27
16
22
79 21
90
55
4646
101
102
103

5
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 175688 Harness Socket Light W/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 198893 Cable Start Red 17.5"
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ignition
33 140401 Key, Ignition
34 110712X Switch Light / Reset
40 401104 Harness Ign. Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
50 174653 Switch, PTO
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
59 400303 Outlet 12-Volt
71 194276 Harness Ignition, Chassis
79 175242 Bulbholder Asm. Incan Descent
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
101 198317 Pigtail MATNLK
102 404454 Harness Pigtail K46
103 407962 Harness Pigtail 12V Outlet
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
CHASSIS























 














CHASSISTEX?












7
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194261 Drawbar
5 195102X428 Dash
14 175260X428 Hood
18 175289X428 Grille
36 17060512 Screw 5/16-18 x 3/4
37 400009X428 Fender
58 194314 Bracket Fender
68 17490508 Screw Thdrol 5/16-18 x 1/2
99 407247 Rod Bypass Asm.
122 192512 Screw WSHD Hex 10-32 x 5/8
130 191611 Screw 10 x 3/4 Single Lead-Hex
148 164655 Bumper
150 175351 Duct Heat Hood
152 194329 Shield Browning/Debris
153 161840 Lens Bar
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
161 193097X428 Console Fuel Window
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
165 194330 Bracket Support Tank
175 193236 Crossmember
176 400776 Screw #10-24 x 5/8 Rnd Qudrx
177 195227 Bushing Steering
178 195651 Cargo Asm. Net
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 192551 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18UNC x 1-1/4
188 194316 Bracket Pickoff Hood
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
196 193098X428 Console Asm. Deck Lift
198 197300X505 Indicator Deck Lift
199 196377 Plate Deck Lift
205 169847X428 Skirt Hood RH
206 169848X428 Skirt Hood LH
219 195161 Stud Fastener
222 137729 Screw Thd Roll 1/4-20 x 5/8
235 406129 Spacer Fender
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
DRIVE
56
213
221
185 197
196
206
26
207
209
171
186
189
49 187
50
51
190
52
51
51
52
208
210
170
211
211
166
64
188
17
161
35
184
74
167
160
160
42
163
214
125
215
92
125
153
153
224
222
216
143
143
221
29
159
15
116
drive-tex_27_GT_TuffTorq
69
116
73
69

2
33
7
183
116
73
2
7
9
33
183
9
1
69
69
263
226
125
263
125
80
125
225

9
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, TuffTorq K66
2 7070E Key
7 199837 Hub Asm. Wheel
9 140080 Bolt Hub Wheel
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 401072 Spring, Brake
26 199679 Spring Return Cruise
29 407245 Rod, Brake
33 12000053 Ring E
35 197275 Rod, Brake, Park
37 121749X Washer
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 125907X V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
69 123800X Washer 1 1/32 x 1 5/8 x 16 Ga.
73 74490544 Bolt Hex Flghd 5/16-18 Gr 5
74 142432 Screw Hx Wsh Hi-Lo 1/4 x 1/2 unc
80 407182 Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
99 407247 Rod Bypass
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
163 407246 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110616 Bolt
183 197357 Spacer Axle
184 195361X428 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
196 17000616 Screw 3/8-16 x 1
197 199769 Bracket Clutch Anti-Rotation
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Bolt Sector Control Cruise
209 199466 Rod Conrtrol Cruise
210 197860 Rocker Asm. Pdeal Control
211 120183X Bearing Nylon
213 195352X428 Knob Control Cruise
214 197302X428 Pad Pedal Forward
215 197301X428 Pad Pedal Reverse
222 79212010 Washer 21/32 x 1-1/4 x 10 Ga.
224 193099X428 Console Toolbox
225 407311 Keeper Belt Trans.
226 407109 Bracket Mount Torque
263 17000612 Screw 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

10
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004000), PRODUCT NO. 960 42 00-40
STEERING ASSEMBLY
6
55
5
13
13
53 8
9
9
8
8
7
7
62
4
35
16 19
63
63
57
60
59
58
28
13 22
64
50
50
70
65
68
69
67
54
67
66
54
65
15
15
14
14
21
51
26
1
20
45
61
55
2
6
steering-tex_6-vgt