Poulan Pro 412413 Owner's manual

412413 02.09.07 CL
REPAIR PARTS MANUAL
MODEL:
XT20H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
IMPORTANT MANUAL Do Not Throw Away
03076

2
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
7
1
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106732X624 Rim Assembly, Front
4 59904 Tube, Front
5 106222X Tire, Front
6 278H Fitting, Grease
7 9040H Bearing, Flange
8 104757X428 Cap, Axle (Front Wheel Only)
9 138468 Tire, Rear
10 7152J Tube, Rear
11 106108X624 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
5
2
1 197538 Decal, Hood RH
2 197540 Decal, Hood LH
3 412414 Decal, Side Panel
4 196674 Decal, Fender
5 408835 Decal, Eng H.P.
6 402104 Decal, Fender Operator's
7 412415 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Dnge/Poi
6
11 409479 Decal, Replacement
13 196673 Decal, Steering Wheel
14 160396 Decal, Mower Schematic
- - 166960 Decal, Bypass
- - 400981X428 Pad, Footrest Control
- - 193226X428 Pad, Footrest, LH
- - 412412 Manual, Operator's (Eng/French)
- - 412413 Manual, Parts (Eng/French)
3
13
9
14
8
11
4
7

3
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
S
M
B
G
L
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
03101-194276-400449_Manual-Tex
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
03101
ATTACHMENT CLUTCH
(CLUTCH OFF)
REGULATOR S TATO R
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
CHARGING SYSTEM OUTPUT
15 AMP DC @ 36 RPM
RED
BLACK
BLACK /WHITE
ORANGE
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(IF SO EQUIPPED)
12V
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
SCHEMATIC

4
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
ELECTRICAL
30
33
42
40
26
28
71
400449
29
34
43
25
27
41
8
2
1
27
22
21
16
55
90
4646

5
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 193228 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light W/4152J
22 4152J Bulb Light
25 401662 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ignition
33 140401 Key, Ignition
34 110712X Switch Light / Reset
40 400449 Harness Ignition
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge SRVCMNDR HRMTR
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 401098 Harness Ignition Dash
90 400725 Cover Terminal Battery
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
CHASSIS
37
181
181
194
36
236
183
152 159
2
159
180
162
196
230
68
222
159
chassis-tex_20-elite sv pro
197
138
99
182
176
175
5
137
177
130
151
14
18
208
207
15
25
186
176
176 176
130
150
235
219
194
219

7
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199647X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 197482 Grille Asm.
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 402969X505 Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
99 405092 Rod Bypass Asm
130 191611 Screw 10 x 3/4 Single Lead-Hex
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 196378X428 Console Asm. Deck Lift
197 156524 Rod Pivot Chassis
207 183833 Bezel RH
208 183832 Bezel LH
219 195161 Stud Fastener
222 137729 Screw thd Roll 1/4-20 x 5/8
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut Centerlock 5/16-18 unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
DRIVE
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DRIVETEX?(YDRO?

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9
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro HG0510
(Order Parts from Transaxle
Manufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 197659 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 140218 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt 5/16-18 Gr. 5
80 400507 Bracket Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
163 199000 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110616 Bolt
183 137057 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

10
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
STEERING ASSEMBLY
6
55
5
13
13
53 8
9
9
8
8
7
7
62
4
35
59
58
50
50
70
65
68
69
67
54
67
66
54
65
15
15
14
14
61
55
2
6
steering-tex_3-vgt
16
28
13 22
64
21
51
26
1
20
45
19 60
57 57 63
63
63

11
KEY PART
NO. NO. DESCRIPTION
1 186093X428 Wheel, Steering
2 195968 Axle Asm., Front
4 403087 Spindle Asm., LH
5 403088 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip #T5304-75
9 121232X Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer, Lock Hvy Hlcl Spr 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 408219 Shaft Steering
19 194729 Plate Steering
20 199743X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 194845 Bushing, Strg. Blk
26 186095X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
35 194732 Gear, Sector Plate
45 19183812 Washer 9/16 ID x 2-3/8 x 12 Ga.
50 73900600 Nut Lock 3/8-16 UNC
51 73940800 Nut Hex Jam Toplock 1/2-20 unf
53 188967 Washer Hardened .793 x 1.637 x .060
54 74760636 Bolt Hex 3/8-16 UNC x 2-1/4
55 197636 Spacer Brace Axle
57 407465 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
65 194734 Brace Axle Front
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 196197 Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
STEERING ASSEMBLY

12
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
ENGINE
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18
15
engine-bs-1cyl-tex_11
12
42
85
9
90
84
45
1
81
82
69 2
79
37
28
37
97
96

13
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
Kohler Co. 1-800-544-2444
Tecumseh Products 1-800-558-5402
Honda Engines 1-800-426-7701
Kawasaki 1-949-460-5688
1 - - - - - - Engine B&S Model No.
31P977
2 137352 Muffler
9 194319 Keeper Belt Engine
12 405140 Pulley Engine
15 407489 Tank Fuel
18 197725 Cap Asm
20 176636X421 Control Throttle
21 191611 Screw 10 x 3/4 Single Lead-Hex
28 401137 Fuel Line
29 137180 Spark Arrester Kit
37 123487X Clamp Hose
42 10040700 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 unc
69 165291 Gasket
79 192334 Screw Socket HD 5/16-18 x .75
81 148456 Tube Drain Oil Easy
KEY PART
NO. NO. DESCRIPTION
82 181654 Plug Drain Oil
84 17060620 Screw 3/8-16 x 1-1/4
85 173937 Bolt 7/16-20 x 4 x GR 5-1.5
90 17000616 Screw 3/8-16 x 1
96 19091416 Washer 9/32 x 7/8 x 16 Ga
97 17670412 Screw Hexwsh Thdrol 1/4-20 x
3/4
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
ENGINE
ENGINE POWER RATING INFORMATION
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi-
neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod-
ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the
gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or
net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, ex-
haust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher rated power for this Series engine.

14
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
MOWER DECK
30
67
151 194
152
186
86
187
193
5
37
152
42
43
60
38
63
46
147
55
64
30
32
31
33
196
34
56 57
59
40
188
1
69
69
199
40
145
15
14
21
25
26
27
198
29
21
21
68
23
24
144
36
62
57
70
19
19
6
6
117
116
118 119
117 119
116
118
195
122
123
195
87
7
7
189
113
113
47
189
188
21
21
69
69
69
21
30
38
56
69
13
11
8
46_tex_lt_pred_3
197
7
2
46
3
46

15
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
MOWER DECK
1 405050 Mower Housing
2 405506 Cover Mandrel RH
3 405507 Cover Mandrel LH
5 STD624008 Retainer Spring
6 195186 Arm Suspension
7 191611 Screw 10 x 3/4 Single Hex
8 193003 Bolt/Washer asm 7/16-20 unf
11 405380 Blade Mower
13 192872 Shaft Assembly, Mandrel
14 187281 Housing, Mandrel
15 110485X Bearing, Ball, Mandrel
19 196539 Bolt, Shoulder
21 73680500 Nut
23 192557 Bracket, Deflector
24 105304X Cap, Sleeve
25 197026 Spring, Torsion, Deflector
26 110452X Nut, Push
27 405357 Shield, Deflector
29 131491 Rod, Hinge
30 173984 Screw Thdrol Rolling Wsh Hd
31 187690 Washer, Spacer
32 197473 Pulley, Mandrel
33 400234 Nut, Toplock, Flanged
34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5
36 193197 Pulley, Idler, Flat
37 19131316 Washer 13/32 x 13/16 x 16 Ga.
38 199189 Keeper Belt LH Mandrel
40 73900600 Nut, Lock Flg. 3/8-16 unc
42 198410 Spring Trosion Brake
43 197256 Spring Torsion Retainer
46 137729 Screw
47 197250 Bracket Clutch Cable
55 197249 Arm, Idler
56 199092 Spacer, Retainer
57 17000616 Screw Hexwsh Thd 3/8-16 x 1
59 141043 Guard, Tuv Idler (94)
60 199471 Arm Brake Mower
62 74520636 Bolt Fin Hex 3/8-16 x 2-1/4 Gr. 5
63 199477 Arm Brake Mower
64 405138 Linkage Brake
67 198398X428 Handle, Clutch Cable
68 405143 V-Belt
69 72140505 Bolt
70 199779 Clutch Asm. Manual
86 197798 Pin Attachment Cable
87 197802 Switch Interlock
113 17000510 Screw 5/16-18
116 4898H Bolt, Shoulder
117 188606 Wheel, Gauge
118 73930600 Nut, Crownlock 3/8-1
119 19121414 Washer 13/32 x 7/8 x 14 Ga.
122 197258 Keeper Belt Eng. LH
123 197259 Keeper Belt Eng. RH
144 199204 Keeper Belt
145 197379 Pulley Idler
147 401872 Spring Return
151 199778 Bracket Clutch CBL
152 408714 Cable Clutch Manual w/Spr.
186 197799 Arm Acutator CL Cable
187 400426 Lever Control CL Cable
188 195161 Stud Fastener
189 73900500 Nut Lock Hex Flange
193 197801 Spring Plunger Actuator
194 197797 Bearing Control Lever Clutch
195 17000612 Screw 3/8-16 x 3/4
196 19133210 Washer 13/32 x 2 x 10 Ga
197 19131312 Washer 13/32 x 13/16 x 12 Ga.
198 403149 Baffle Center Front
199 403150 Baffle Front RH
- - 192870 Mandrel Assembly (Includes
housing, shaft and shaft hardware
only-pulley not included)
- - 408316 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION

16
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
SEAT ASSEMBLY
1 406623 Seat
2 180166 Bracket Pivot Fender
3 140675 Strap, Asm Fender
6 73800600 Nut, Lock W/Ins. 3/8-16 unc
7 124181X Spring, Seat Cprsn
8 171877 Bolt 5/16-18 uncx 3/4 w/Sems
10 196977 Pan, Seat
21 171852 Bolt, Shoulder 5/16-18
37 73800500 Nut, Lock 5/16-18 unc
40 197661 Handle Slide Seat
41 198200 Spring Latch Seat
43 74760612 Bolt Fin Hex 3/8-16 UNC x 3/4
44 19133812 Washer 13/32 x 2-3/8 x 12Ga.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2
6
1
40
10
37
37
21
21
3
41
7
8
7
8
seat-tex_7A-vgt
44
43
8
8
6

17
TRACTOR - MODEL NO. XT20H46YT (96042004700), PRODUCT NO. 960 42 00-47
MOWER LIFT
7
3
87
10 88
2
89
90
87
98
97
97
lift-tex_5
91
89 87
100
2 195223 Shaft Asm., Lift
3 195231 Lever Asm., Lift Rh
7 196492X428 Grip, Lever
10 196314 Spring Torsion
87 194209 Pin Cotter 7/16 Bow Tie Lock
88 195303 Spring Lift Assist
89 19191912 Washer Clear Zinc
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
90 194208 Pin Cotter 5/16 Bow Tie Lock
91 195181 Link Asm. Lift Rear
97 17060612 Screw 3/8-16 x .75 Smgml Tap/R.Z
98 195270 Link Lift Susp. Front Mower
100 73930600 Nut Centerlock 3/8-16 UNC

18
SERVICE NOTES

19
SERVICE NOTES