Poulan Pro 960 41 01-39 Setup guide

425268 Rev. 1 05.05.09 SR .
ILLUSTRATED PARTS LIST
MFG. ID NO. 96041013900
CUSTOMER CATALOG NO. PP18542
PRODUCT NO. 960 41 01-39

2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
7
1
1 532 05 91-92 Cap, Valve, Tire
2 532 06 51-39 Stem, Valve
3 532 12 51-21 Rim Assembly, Front
4 532 05 99-04 Tube, Front
5 532 10 62-22 Tire, Front
6 532 12 49-57 Fitting, Grease
7 532 12 49-59 Bearing, Flange
8 532 19 32-68 Cap, Axle (Front Wheel Only)
9 532 13 84-68 Tire, Rear
10 532 12 49-26 Tube, Rear
11 532 12 51-22 Rim Assembly, Rear
- - 532 14 43-34 Sealant, Tire (10 oz. Tube)
5
2
1 532 18 61-63 Decal, Hood RH
2 532 18 61-64 Decal, Hood LH
3 532 18 92-90 Decal, Side Panel
4 532 17 27-40 Decal, Fender
5 532 40 88-32 Decal, Eng H.P.
6 532 40 03-89 Decal, Warning Sym
7 532 15 97-36 Decal, Chassis Hot Muffler
8 532 18 21-66 Decal, Cutfinger
9 532 14 50-05 Decal, Battery Dnge/Poi
10 532 19 63-57 Decal, Deflect Wrn Cutfinger
6
11 532 15 97-37 Decal, Brake/Clutch Symbol
12 532 16 25-98 Decal, Drawbar Load Limit
13 532 17 27-43 Decal, Steering Wheel
14 532 14 08-37 Decal, Saddle Brake Park
15 532 19 68-41 Decal, Engine Warning
17 532 16 03-96 Decal, V Belt Schem
- - 532 41 12-73 Pad, Footrest RH
- - 532 40 95-05 Pad, Footrest, LH
- - 532 42 52-66 Manual, Operator's (English)
3
13
98
4
7
12
14
10
15
17
11
16
TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
DECALS
27
27

3
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
S
M
B
G
L
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
D
E
R
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
SCHEMATIC
38
38

4
30
33
34
22
79 21
41
42
26
43
27
40
71
16
87
25
T02S
90
28
55
With 12V Outlet Option
59
103
With Service Minder Option
4646
94
92
29
93
2
TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
ELECTRICAL
32
32

5
KEY PART
NO. NO. DESCRIPTION
1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4
8 532 19 32-28 Box Battery
16 532 17 61-38 Switch Interlock Push-In
21 532 18 37-59 Harness Socket Light w/4152J
22 532 00 41-52 Bulb Light
25 532 41 28-94 Cable Starter
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 19 88-85 Cable, Ground
29 532 40 15-45 Switch, Seat
30 532 19 33-50 Switch, Ignition
33 532 41 19-33 Key/Chain
34 532 11 07-12 Switch Light/Reset
40 532 40 10-98 Harness Ignition Dash
41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
42 532 13 15-63 Cover, Terminal
43 532 19 25-07 Solenoid
55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT
71 532 40 04-49 Harness Ignition
79 532 17 52-42 Socket Asm Bulb Twistlock
87 532 19 78-02 Switch Interlock Clutch Cable
90 532 40 07-25 Cover Terminal Battery
92 532 19 66-15 Harness Pigtail Console ROS
93 532 19 25-40 Screw Plastite 10-14 x 2.0
94 532 19 18-34 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
ELECTRICAL
32
32

6



















#HASSISTEX?ELITESVªPRO??R



























TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
CHASSIS AND ENCLOSURES
39
39

7
KEY PART
NO. NO. DESCRIPTION
2 532 19 42-63 Drawbar
5 532 41 17-64 Dash
14 532 19 45-88 Hood
15 532 18 97-54 Lens Grille LH
18 532 18 38-28 Grille (Included Key #'s 15, 25,191)
25 532 18 97-55 Lens Grille RH
36 817 06 05-12 Screw 5/16-18 x 3/4
37 532 42 09-86 Fender
68 817 49 05-08 Screw THDROL 5/16-18 x 1/2
130 532 41 63-58 Screw #10 x 0.750 BOS Thread
137 532 18 49-21 Bumper Hood
138 532 40 97-30 Cupholder
150 532 18 43-22 Duct Heat Hood
151 532 40 78-07 Bracket Pivot
152 532 19 43-29 Shield Browning/Debris
159 817 00 06-12 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
175 532 19 32-43 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx
177 532 19 52-28 Bushing Steering
180 532 19 42-60 Chassis
181 532 40 47-96 Bushing Mtg. Fender Crgo.
182 532 19 30-57 Dash Lower
183 874 78 05-20 Bolt Fin Hex 5/16-18 x 1-1/4
186 532 18 97-53 Insert Grille
194 873 90 05-00 Nut Lock Hex Flange 5/16-18
196 532 4145-81 Console Asm. Deck Lift
197 532 40 91-67 Rod Pivot Chassis
207 532 18 38-33 Bezel RH
208 532 18 38-32 Bezel LH
228 532 19 51-61 Stud Fastener
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Center Lock 5/16-18 unc
287 817 60 04-06 Screw Hex Washead 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
CHASSIS AND ENCLOSURES
39
39

8
56
185
172
172
125
125
29
232
233 165166
64
188
17
195
125
161
35
175
192
134
192
157
141
140
139
23
178
174
176
22
15
15
203
184
167
160
160
42
159
159
166
155
61
202
drive-tex_peerless_fender_17
116
193
2
73 26
158
1
2
37
205 33
1
221
186
189
49
187
50
51
52
51
190
70
74
183
TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
DRIVE
40
40

9
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Peerless 206-565
2 532 12 35-83 Key Square
15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
17 532 19 72-97 Spring, Brake
22 532 19 76-60 Rod Shift
23 532 17 16-74 Knob
26 532 19 74-55 Spring Brake RTN
29 532 19 72-67 Rod, Brake
33 812 00 00-01 Ring E
35 532 19 77-22 Rod, Brake, Park
37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
42 532 12 48-72 Cover, Foot Pedal
49 872 11 06-14 Bolt
50 532 19 43-27 Pulley Idler Flat
51 873 90 06-00 Lock Nut 3/8-16
52 532 19 43-26 Idler V-Groove
56 532 19 43-46 V-Belt, Drive
61 532 12 36-66 Pulley Transaxle
64 532 19 62-00 Shaft Asm. Pedal Brake Control
70 532 41 12-90 Console
73 874 49 05-44 Bolt 5/16-18 Gr. 5
74 532 14 24-32 Screw 1/4 x 1/2
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
134 532 19 76-58 Arm Shift
139 874 55 04-12 Bolt 1/4-20 unf Gr. 8 w/Patch
140 810 04 04-00 Washer Lock Hvy Helical 1/4
141 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.
155 812 00 00-28 Ring Retainer
157 532 10 57-01 Washer Plate Shf
158 532 19 43-52 Keeper T/A
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring, Return, Clutch
165 532 19 62-12 Busing Shaft Brake Hand Control
166 532 19 72-90 Nut Push .625
167 532 40 52-57 Latch Brake Parking
172 532 19 76-57 Strap Torque LH
174 532 19 72-89 Nut Push
175 532 19 62-24 Shaft Asm Shift
176 532 19 62-14 Arm Clevis Rod Shift
178 532 19 74-56 Spring Shift
183 532 13 70-57 Spacer, Axle
184 532 41 12-89 Handle Parking Brake
185 872 11 06-22 Bolt
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
192 532 15 03-60 Nut Lock Center 1/4-28
193 817 06 05-12 Screw 5/16-18 x 3/4
195 532 19 73-32 Bracket Brake Rod
202 532 16 62-31 Link Shift
203 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.
205 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
221 532 40 31-87 Retainer Spring Clip Handle
232 874 78 07-16 Bolt 7/16-14 x 1 Gr. 5
233 532 40 52-96 Washer Serrated
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
DRIVE
40
40

10
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18
15
37
28
ENGINEBSCYLTEX?
12
42
85
9
90
84
45
1
81
82
69 2
79


TRACTOR - - MODEL NO. PP18542 (96041013900), PRODUCT NO. 960 41 01-39
ENGINE
24
24