Poulan Pro XT 96046000800 User manual

REPAIR PARTS MANUAL
MODEL:
PXT12530
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so
can result in serious injury.
IMPORTANT MANUAL DO NOT THROW AWAY
429080

2
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering parts. The illustrations may or may not represent the actual assemblies; therefore, it
is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “PXT12530 (96046000800)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE.................................................................................................................10-11
STEERING ............................................................................................................12-13
DECALS..................................................................................................................... 14
SEAT .......................................................................................................................... 15
MOWER DECK .....................................................................................................16-17
MOWER LIFT............................................................................................................. 18
WARRANTY............................................................................................................... 19

3
TRACTOR - MODEL NO. PXT12530 (96046000800), PRODUCT NO. 960 46 00-08
SCHEMATIC
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
SM
B
GL
2
3
1
6
A2A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH18
IGNITION SWITCH
CIRCUITPOSITION
OFF B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
DER
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
ALTERNATOR
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.

4
TRACTOR - MODEL NO. PXT12530 (96046000800), PRODUCT NO. 960 46 00-08
ELECTRICAL
30 33
41
42
26
43 27
40
71
16
87
25
T31K
90
28
55
With 12V Outlet Option
59
103
With Service Minder Option
4646
94
92
29
93
2

5
TRACTOR - MODEL NO. PXT12530 (96046000800), PRODUCT NO. 960 46 00-08
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144924 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
25 412894 Cable Battery 6 Ga. BL/Red 14.5
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.
29 192749 Switch Seat
30 193350 Switch Ign
33 411935 Key/Chain
40 401098 Harness Ign
41 17720408 Screw 1/4-20 unc x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness Ign. Chass.
87 197802 Switch Interlock Clutch
90 400725 Cover Terminal
92 196615 Harness Pigtail Reverse Switch
93 192540 Screw Plastic 10-14 x 2.0
94 191834 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
Chassis-tex_ALPHA_1
37
181 194
194
36
162
181
196
287
138
182
176
175
177
176
5
176
176
180
52
217
58
189
189
189
189
189
152
228
228
194
68
68
68
68
183
183
236
236
34
235
235
68
213
218
68
130
151
137
14
18
TRACTOR - MODEL NO. PXT12530 (96046000800), PRODUCT NO. 960 46 00-08
CHASSIS

7
5 197783X428 Dash
14 187559X428 Hood
18 429193X428 Grille
34 196125 Plate Engine
36 17060512 Screw 5/16-18 x 3/4
37 414872X428 Fender
52 73680500 Nut Lock 5/16-18
58 412280 Drawbar Upper
68 17490508 Screw Thdrol 5/16-18 x 1/2
130 416358 Screw #10 x 0.750
137 184921 Bumper Hood
138 193224X428 Cupholder
151 187568 Bracket Pivot
152 199535 Shield Browning/Debris
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195228 Bushing Steering
180 414685 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
196 414579 Console Asm. Deck Lift
213 74760512 Bolt 5/16-18 x 3/4
217 409167 Rod Pivot Hood
218 196395 X-Piece Hood Stop
228 195161 Stud Fastener
235 406129 Spacer Fender
236 73930500 Nut Center Lock 5/16-18
287 17600406 Screw 1/4-20 x 3/8
- - - 193640X428 Plug Switch Light
TRACTOR - MODEL NO. PXT12530 (96046000800), PRODUCT NO. 960 46 00-08
CHASSIS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

8
56
185
172
172
125
125
29
232
233 165166
64
188
17
195
125
161
35
175
192
134
192
157
141
140
139
23
178
174
176
22
15
15
203
184
167
160
160
42
159
159
166
155
61
202
drive-tex_peerless_fender_17
116
193
2
73 26
158
1
2
37
205 33
1
221
186
189
49
187
50
51
52
51
190
70
74
183
TRACTOR - MODEL NO. PXT12530 (96046000800), PRODUCT NO. 960 46 00-08
DRIVE

9
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Peerless 206-565
(Order Parts from Transaxle Mfgr.)
2 123583X Key Square
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197297 Spring, Brake
22 197660 Rod Shift
23 106933X Knob
26 197455 Spring Brake RTN
29 197267 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove
56 138255 V-Belt, Drive
61 165999 Pulley Transaxle
64 196200 Shaft Asm. Pedal Brake Control
70 193225X428 Console
73 74490544 Bolt 5/16-18 Gr. 5
74 142432 Screw 1/4 x 1/2
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
134 197857 Arm Shift
139 74550412 Bolt 1/4-20 unf Gr. 8 w/Patch
140 10040400 Washer Lock Hvy Helical 1/4
141 19091210 Washer 9/32 x 3/4 x 10 Ga.
155 12000028 Ring Retainer
157 105701X Washer Plate Shf
158 194352 Keeper T/A
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
165 196212 Busing Shaft Brake Hand Control
166 428305 Nut Push .625
167 405257 Latch Brake Parking
172 197657 Strap Torque LH
174 197289 Nut Push
175 197858 Shaft Asm Shift
176 196214 Arm Clevis Rod Shift
178 197456 Spring Shift
183 137057 Spacer, Axle
184 198403X505 Handle Parking Brake
185 72110622 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
192 150360 Nut Lock Center 1/4-28
193 17060512 Screw 5/16-18 x 3/4
195 197332 Bracket Brake Rod
202 197859 Link Shift
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
221 403187 Retainer Spring Clip Handle
232 74780716 Bolt 7/16-14 x 1 Gr. 5
233 405296 Washer Serrated
TRACTOR - MODEL NO. PXT12530 (96046000800), PRODUCT NO. 960 46 00-08
DRIVE
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

10
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18
15
37
28
engine-bs-1cyl-tex_11
12
42
85
9
90
84
45
1
81
82
69 2
79
97
96
37
TRACTOR - MODEL NO. PXT12530 (96046000800), PRODUCT NO. 960 46 00-08
ENGINE