Poulan Pro 960 42 00-38 Owner's manual

REPAIR PARTS MANUAL
MODEL:
PB22H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
READ THIS MANUAL AND FOLLOW
ALL WARNINGS AND SAFETY IN-
STRUCTIONS. FAILURE TO DO SO
CAN RESULT IN SERIOUS INJURY.
IMPORTANT MANUAL DO NOT THROW AWAY
419409 01.16.08 AP Printed in the U.S.A.
03076

2
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “Tractor”
• MODEL NUMBER - “ PB22H46YT (96042003802) ”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE.................................................................................................................10-11
STEERING ............................................................................................................12-13
SEAT ..........................................................................................................................14
DECALS..................................................................................................................... 15
MOWER DECK .....................................................................................................16-17
MOWER LIFT.............................................................................................................18

3
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
SM
B
GL
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
D
E
R
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
SCHEMATIC

4
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
ELECTRICAL
30
33
34
90
22
79 21
41
42
26
8
1
99
100
91
227
43
27
24
40
71
28
55
16
87
With 12V Outlet Option
59
103
With Service Minder Option
4646
25
T03S
29
141

5
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light W/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 401662 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign
33 411935 Key/Chain
34 110712X Switch Light / Reset
40 194276 Harness Ign.
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 401098 Harness Ign. Dash
79 175242 Socket Asm Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
CHASSIS
37
181
181
194
194
36
236
236
183
152
159
2
159
230
180
162
196
68
287
159
Chassis-tex_elite-sv pro_12
197
138
182
176
175
177
130
151
176
130
150
228
194
228
5
137
14
18
208
207
15
25
186
176
176
235
235
161
165

7
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199646X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille (Included Key #'s 15,25,186,207,208)
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 414878X428 Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
130 416358 Screw #10 x 0.750 BOS Thread
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
161 193229X428 Window Fuel
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
165 194330 Bracket Support Tank
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 414580 Console Asm. Deck Lift
197 409167 Rod Pivot Chassis
207 183833 Bezel RH
208 183832 Bezel LH
228 195161 Stud Fastener
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut Center lock 5/16-18 unc
287 17600406 Screw Hex Washead 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
DRIVE
56 185
171
51
52
170
213
221
160
206
26
207
209
92 125
116
161
208
210
211
211
166
64
188
17
35
184
167
160 160
42
203
163
214
125
215
221
222
1
116
73 2183 205
37 33
2
153
29
15
159
159 15
125
125
80
186
189
49
187
50
51
52
51
190
185
drive-tex_HYDROGR_pedal_1

9
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro HG0510 (Order
PartsfromTransaxle Manufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 199467 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 140218 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt Hex 5/16-18 x 3.75
80 400507 Bracket Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
163 199000 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110616 Bolt
183 137057 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

10
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
ENGINE
1
84
29
SPARK ARRESTER KIT
84
45
18
15
37
28
37
22
21
20
62
71
70
79
69
87
2
engine-tex_bs-2cyl_5_r1
81
82
9
90
12
42
85