Poulan Pro 960 42 00-40 Setup guide

ILLUSTRATED PARTS LIST
MFG ID NO. 96042004001
CUSTOMER CATALOG NO. PBGT26H54
PRODUCT NO. 960 42 00-40
PRINTED IN U.S.A.412389 01.09.07 AP

2
M
FUSE
STARTER
SOLENOID
BATTERY
ELECTRIC CLUTCH
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
REGULATOR
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
S TATO R
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
PTO SWITCH
(DISENGAGED)
S
M
B
G
L
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
CHARGING SYSTEM OUTPUT
16 AMP DC @ 36 RPM
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
02929-194276_Regulated-Tex
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
02929
BLACK
BLACK /WHITE
ORANGE
RED
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED RED
RED
WHITE
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(IF SO EQUIPPED)
12V
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
SCHEMATIC

3
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
3
10
4
13
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X421 Rim Assembly, Front
4 59904 Tube, Front (Service Item Only)
5 106230X Tire, Front
6 278H Fitting, Grease (Front Wheel Only)
7 9040H Bearing, Flange (Front Wheel
Only)
8 104757X421 Cap, Axle (Front Wheel Only)
9 105588X Tire, Rear
10 7152J Tube, Rear (Service Item Only)
11 124074X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
8
6
1 402104 Decal, Operator's
2 402355 Decal, Hood RH
3 402525 Decal, Dash Lower
4 412364 Decal, Replacement
5 172743 Decal, Strg Whl
6 408843 Decal, Engine HP
7 408948 Decal, Fender SD RH
8 198785 Decal, Mower Sch.
9 145005 Decal, Battery Dnge/Poi
10 402357 Decal, Hood LH
1
11 178502 Decal, Mower Caution
12 170563 Decal, Mower Warning Keep Hand Away
13 172740 Decal, Fender
14 408796 Decal, Panel SD
15 408949 Decal, Fender SD LH
- - 166960 Decal, Bypass
- - 193279X428 Pad, Footrest, LH
- - 193101X428 Pad, Footrest, RH
- - 409613 Manual, Operator's (Eng & French)
- - 412389 Manual, Parts
3
5
2
14
9
12
11
715

4
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
ELECTRICAL
30
33
24
42
40
26
28
71
59
194276D
29
34
43
25
27
41
50
16
22
79 21
90
4646
Battery _28
8
1
99
100
91
2
27
55
102
101

5
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 175688 Harness Socket Light W/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 198893 Cable Start Red 17.5"
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ignition
33 140401 Key, Ignition
34 110712X Switch Light / Reset
40 401104 Harness Ign. Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
50 174653 Switch, PTO
55 17490512 Screw Thdrol 5/16-18 x 3/4 TYTT
59 400303 Outlet 12-Volt
71 194276 Harness Ignition Chassis
79 175242 Bulbholder Asm. Incan Descent
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
101 198317 Pigtail MATNLK
102 407962 Harness Pigtail 12V Outlet
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
CHASSIS
14
148
122
37
181
181
58
182
176
176
175
194
36
200
200
235
235
68
183
189
189
188
165
152 159
139
139
2
150
180
5
161
177
130
18
196
17
162
176
176
chassis-tex_49_Stealth II
99
198
199
222
222
205 206
157
178
195
219
194
219
162
102
wb

7
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194261 Drawbar
5 195102X428 Dash
14 175260X428 Hood
17 17060612 Screw 3/8-16 x .75
18 175289X428 Grille
36 17060512 Screw 5/16 - 18 x 3/4
37 400009X428 Fender
58 194314 Bracket Fender
68 17490508 Screw Thdrol 5/16-18 x 1/2
99 197273 Rod Bypass Asm.
122 192512 Screw WSHD Hex 10-32 x 5/8
130 191611 Screw 10 x 3/4 Single Lead-Hex
139 171873 Bolt Shoulder
148 164655 Bumper
150 175351 Duct Heat Hood
152 194329 Shield Browning/Debris
157 161840 Lens Bar
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
161 193097X428 Console Fuel Window
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
165 194330 Bracket Support Tank
175 193236 Crossmember
176 400776 Screw #10-24 x 5/8 Rnd Qudrx
177 195227 Bushing Steering
178 195651 Cargo Asm. Net
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 192551 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18UNC x 1-1/4
188 194316 Bracket Pickoff Hood
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
195 400303 Outlet 12-Volt
196 193098X428 Console Asm. Deck Lift
198 197300X505 Indicator Deck Lift
199 196377 Plate Deck Lift
200 73930500 Nut Center Lock 5/16 - 18 UNC
205 169847X428 Skirt Hood RH
206 169848X428 Skirt Hood LH
219 195161 Stud Fastener
222 137729 Screw thd Roll 1/4-20 x 5/8
235 406129 Spacer Fender
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
DRIVE
213
171
116 197
196
206
26
207
209
51
52
170
92
125
56
74
224
186
189
49
187
50
51
190
52
51
208 210
211
211
166
64
185
188
17
161
35
184
167
160
160
42
drive-tex_30-HG 3000
203
163
214
125
215
222
29
195
125
15
159
1
121
122
114
125
125
125
142 158
153
153
159 15
116
2
73
3145
7
9
69
33
2
145
33
69
3
107
106

9
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1 - - - - - - Transaxle, Hydro 347-3000
(Order Parts from Transaxle
Manufacturer)
2 7070E Key 1/4 x 2.5
3 7563R Washer Thrust Axle Harden
7 199837 Hub Asm. Wheel
9 140080 Bolt Hub Wheel
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 197269 Rod, Brake
33 12000053 Ring E #5133-100
35 197275 Rod, Brake, Park
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 165813 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
69 123800X Washer 1-1/32 x 1-5/8 x 16 GA
73 74490548 Bolt 5/16 - 18 x 3.0. G5
74 142432 Screw 1/4 x 1/2
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
106 142917 Cap Asm. Vent
107 410481 Vent Tube
114 73800500 Nut Lock 5/16 x 18 UNC
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracker Strap Torque
122 72010520 Bolt 5/16 - 18 x 2.50
125 17000512 Screw 5/16-18 x 3/4
142 404483 Strap Torque
145 163168 Washer Axle Flange
153 4497H Retainer Spring 1"
158 194351 Keeper Belt T/A
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
163 197870 Rod Control Pedal
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110616 Bolt
184 195361X428 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
195 405113 Retainer Rod Brake
196 17000616 Screw 3/8-16 x 1
197 199769 Bracket Clutch Anti-Rotation
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 199466 Rod Control Cruise
210 197860 Rocker Asm. Pedal Control
211 120183X Bearing Nylon Blk .629
213 195352X428 Knob Control Cruise
214 197302X428 Pedal Forward
215 197301X428 Pedal Reverse
222 19212010 Washer 21/32 x 1-1/4 x 10 Ga.
224 193099X428 Console Toolbox

10
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
STEERING ASSEMBLY
6
55
5
13
13
53 8
9
9
8
8
7
7
62
4
35
16 19
63
63
57
60
59
58
28
13 22
64
50
50
70
65
68
69
67
54
67
66
54
65
15
15
14
14
21
51
26
1
20
45
61
55
2
6
steering-tex_6-vgt

11
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 186093X428 Wheel, Steering
2 195968 Axle Asm., Front
4 403089 Spindle Asm., LH
5 403090 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip #T5304-75
9 121232X Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer, Lock Hvy Hlcl Spr 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 408219 Shaft Steering
19 194729 Plate Steering
20 195626X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 194845 Bushing, Strg. Blk
26 186095X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
35 194732 Gear, Sector Plate
45 19183812 Washer 9/16 x 2-3/8 x 12 Ga.
50 73900600 Nut Lock Flg. 3/8-16 unc
51 73940800 Nut Hex Jam Toplock 1/2-20 unf
53 188967 Washer Hardened .793 x 1.637 x .060
54 74760636 Bolt Hex Hs 3/8-16 unc x 2-1/4
55 197636 Spacer Brace Axle
57 197246 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
65 194734 Brace Axle Front
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 196197 Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

12
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
ENGINE
91
1
84
12
11
41
42
85
29
SPARK ARRESTER KIT
84
45
18
15
37
28
37
22
21
20
62
71
70
79
69
87
2
engine-tex_24-vgt
81
82
9
90
31

13
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1 - - - - - - Engine B&S Model No. 445877-
0760-E1
2 149723 Muffler
9 194320 Keeper Asm. Belt Engine
11 179335 Clutch Electric
12 194343 Pulley Engine
15 193499 Tank Fuel 4.0
18 195951 Cap Asm
20 175437X421 Control Throttle
21 191611 Screw 10 x 3/4 Single Lead-Hex
22 187767X428 Control Choke
28 401135 Fuel Line
29 137180 Spark Arrester Kit
31 145006 Clip Push-In Hinged
37 123487X Clamp Hose
41 126197X Washer 1-1/2 OD x 15/32 ID x .250
42 10040700 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 unc
62 146629 Shield Heat Muffler
69 165391 Gasket
70 159955 Tube Exhaust LH
71 160589 Tube Exhaust RH
79 183906 Screw Socket Head
81 148456 Tube Drain Oil Easy
82 181654 Plug Drain Oil
84 17060620 Screw 3/8-16 x 1-1/4
85 179953 Bolt Hex 7/16-20 x 3.75 Gr. 5
87 198239 Bolt 5/16-18 unc x 1 w/Sems
90 17000616 Screw 3/8-16 x 1
91 187495 Bushing
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
ENGINE
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive
Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been ob-
tained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be low-
er and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both
the wide array of products on which engines are placed and the variety of environmental issues applicable to op-
erating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power
equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not lim-
ited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, am-
bient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufactur-
ing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.

14
47
7
49
46
32
33
31
30
133
52
52
43
195
97
33
192
49
34
39
185
46
46
6
21
122
114
98
31
32
25 26
24
27
58
60
59
17
21
194
113
49
187
190
188
190
187
50
120
117
116
21
17
189
21
17
13
14
15
11
8
29
mower_deck 54-tex_3
12
16 19
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
MOWER DECK

15
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
MOWER DECK
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 195632X421 Deck Weldment Mower
6 196066 Cover Mandrel LH
7 197181 Cover Mandrel RH
8 174365 Bolt 7/16 Asm. Blade
- - 187255 Blade Mulching
11 187254 Blade HD/HP
12 400337 Rod Anti-Sway
13 187291 Shaft Asm. w/Lower Bearing
14 187281 Housing, Mandrel
15 110485X Bearing, Ball, Mandrel
16 19131312 Washer 13/32 x 13/16 x 12 Ga.
18 72140505 Bolt 5/16-18 x 5/8
19 194208 Pin Cotter 5/16 Bow Tie Lock
21 73680500 Nut, Crownlock 5/16-18 unc
24 105304X Cap Sleeve
25 178102 Spring, Torsion
26 110452X Nut, Push
27 187257X428 Deflector Shield
29 131491 Rod, Hinge
30 173984 Screw, Thdroll Washer Head
31 187690 Washer, Spacer Mower Vented
32 173436 Pulley, Mandrel
33 400234 Nut, Flg. Top Lock
34 73680600 Nut Crownlock 3/8-16 unc
39 196104 Pulley, Idler, Stationary
43 196065 Arm, Idler
46 137729 Screw, Thdroll. 1/4-20 x 5/8
47 196103 V-Belt, Mower
49 73900600 Nut, Lock Flg. 3/8-16 unc
50 72110616 Bolt Rdhd Sqnk 3/8-16 unc x 2
52 196106 Pulley Idler Clutching
58 187342 Baffle Right
59 187344 Baffle Left
60 187607 Baffle Center
97 178515 Washer Hardened
98 196105 Spring Drive
113 72110508 Bolt Rdhd Sqnk 5/16-18 x 3/4
114 187556 Rod Tension Relief
116 193406 Bolt, Shoulder
117 174873 Gauge Wheel
120 19132012 Washer 13/32 x 1-1/4 x 12 Ga.
122 187557 Bushing Tension Relief
184 73900500 Nut Lock Hex Flange 5/16-18
185 73900700 Nut Lock Flange 7/16-14 Gr. 5
187 195161 Stud Fastener w/"D" Anti-Rotation
189 195185 Arm Susp. Mower Rear
190 196539 Bolt Shoulder
192 198468 Keeper Belt Idler
194 72140716 Bolt Carr Sqnk 3/8-16 x 2-1/4
196 72140620 Bolt 3/8-16x 2-1/2 G5
- - 187254 High Lift
- - 187292 Mandrel Asm. Service (Includes
Key Nos. 13-15 and 33)
- - 197701 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

16
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
SEAT ASSEMBLY
1 406623 Seat
2 180166 Bracket Pivot Fender
3 140675 Strap, Asm Fender
5 145006 Clip, Push In, Hinged
6 73800600 Nut, Lock W/Ins. 3/8-16 unc
7 124181X Spring, Seat Cprsn
8 171877 Bolt 5/16-18 uncx 3/4 w/Sems
10 196977 Pan, Seat
21 171852 Bolt, Shoulder 5/16-18
37 73800500 Nut, Lock 5/16-18 unc
40 197661 Handle Slide Seat
41 198200 Spring Latch Seat
43 74760612 Bolt Fin Hex 3/8-16 unc x 3/4
44 19133812 Washer 13/32 x 2-3/8 x 12 Ga.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2
6
1
40
10
37
37
21
21
3
5
41
7
8
7
8
seat-tex_7-vgt
44
43

17
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004001), PRODUCT NO. 960 42 00-40
MOWER LIFT
7
3
87
10 88
2
89
90
87
98
97
97
91
lift-tex_3
89
87
89
87
2 195223 Shaft Asm., Lift
3 195230 Lever Asm., Lift Rh
7 196492X421 Grip, Lever
10 196314 Spring Torsion
87 194209 Pin Cotter 7/16 Bow Tie Lock
88 195304 Spring Lift Assist
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
89 19191912 Washer Clear Zinc
90 194208 Pin Cotter 5/16 Bow Tie Lock
91 403407 Link Lift Susp Mower Rear
97 17060612 Screw 3/8-16 x .75 Smgml Tap/R.Z
98 195264 Link Lift Susp. Front Mower

18

18

17
TRACTEUR - NO. DE MODÈLE PBGT26H54 (96042004001), NO. DE PRODUIT 960 42 00-40
LEVAGE DE TONDEUSE
7
3
87
10 88
2
89
90
87
98
97
97
91
lift-tex_3
89
87
89
87
NO. NO
DE DE
RÉF. PIÈCE DESCRIPTION
REMARQUE: Toutes les dimensions de composant sont don-
nées en pouces É.-U. --1 pouce = 25,4 mm.
NO. NO
DE DE
RÉF. PIÈCE DESCRIPTION
2 195223 Ensemble de l’arbre
3 195230 Ensemble de l’arbre de levage C.D.
7 196492X421 Poignée cannelée du levier
10 196314 Ressort de Torsion
87 194209 Goupille fendue 7/16
88 195304 Ressort de retenue
89 19191912 Rondelle
90 194208 Goupille fendue 5/16
91 403407 Raccord de levage
97 17060612 Vis 3/8-16 x .75
98 195740 Raccord de levage