Poulan Pro PB19546LT/96042003501 Setup guide

Illustrated Parts List
MODEL: 96042003501
PB19546LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
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WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
03076
413438 Rev 2 02.07.08 TH Printed in U.S.A.

2
BATTERY
FUSE
AMMETER
(OPTIONAL)
RED RED
RED
RED
WHITE
BLACK
BLUE
BLACK
BLACK
BLACK/WHITE
BLACK
BLACK
BLUE
BLUE
BROWN
BLACK
BLACK
GRAY
GRAY
BLACK
SOLENOID
M
A
STARTER
CLUTCH / BRAKE
(PEDAL UP)
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
UNIT
HOUR
METER
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
HEADLIGHTS
SM
B
GA1
A2
L
REVERSE SWITCH
SPARK PLUGS
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
(OPTIONAL)
NOT IN REVERSE
LIGHT SWITCH
SHORTING CONNECTOR
ATTACHMENT CLUTCH
(CLUTCH OFF)
REMOVABLE
CONNECTIONS
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
NON-REMOVABLE
CONNECTIONS
02836_193374 / 390
02836
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
SCHEMATIC

3
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
5,8
4,10
3,9
11
7
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
3
16
9
1 59192 Cap Valve Tire
2 65139 Stem Valve
3 106222X Tire F T 15 x 6 0 - 6 Service
4 59904 Tube Front (Service Item Only)
5 106732X421 Rim Asm 6" front Service
6 278H Fitting Grease (Front Wheel Only)
7 9040H Bearing Flange (Front Wheel nly)
8 106108X421 Rim Asm 8" rear Service
9 106268X Tire R T 18 x 9.5-8C Service
10 7152J Tube Rear (Service Item Only)
11 104757X421 Cap Axle Blk 1 50 x 1 00
- - 144334 Sealant, Tire (10 oz. Tube)
20
14
2
1 402015 Decal Oper
2 408834 Decal Eng. H.P.
3 186164 Decal Hood LH
4 408794 Decal Side Panel Logo
5 411174 Decal Lwr Dash
6 170563 Decal Warning, Keep Hand Away
7 413417 Decal Replacement Parts
8 411658 Decal Fender Warn S/F
9 172740 Decal Fender Logo
1
11 172743 Decal Ins Strg Whl
12 408948 Decal Fend SD Rh
13 408949 Decal Fend SD Lh
14 160396 Decal V-Belt Schematic
16 186163 Decal Hood Rh
20 145005 Decal Bat Dan/Psn
- - 193226X428 Pad Footrest LH
- - 193227X428 Pad Footrest RH
- - 413437 Manual Operator's (Eng)
- - 413438 Manual Operator's (French)
7
11 44
6
5 5
12 13
8

4
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
ELECTRICAL
16
30
33
42
40
26
28
71
400449B
29
94
93
92
34
43
25
27
41
55
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

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90
22
21

5
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
21 183759 Harness Socket Light
22 4152J Bulb, Light # 1156
25 401662 Cable Battery 6 Ga. Red 14.5
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.
29 401545 Switch Seat
30 193350 Switch Ign
33 140401 Key Ign Molded Generic
34 110712X Switch Light/Reset
40 401098 Harness Ign
41 17720408 Screw 1/4-20 unc x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness Ign. Chass.
90 400725 Cover Terminal
92 196615 Harness Pigtail Reverse Switch
93 192540 Screw Plastic 10-14 x 2.0
94 191834 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
37
181
181
194
194
36
236
236
183
152
159
2
159
230
180
162
196
68
222
159
chassis-tex_62-elite sv pro
197
138
182
176
175
177
130
151
176
130
150
219
194
219
5
137
14
18
208
207
15
25
186
176
176
235
235
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
CHASSIS

7
2 194263 Drawbar
5 197783X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 193218X428 Fender
68 17490508 Screw Thdrol 5/16-18 x 1/2
130 191611 Screw 10 x 3/4 Single Lead-Hex
137 184921 Bumper Hood
138 193224X428 Cupholder
150 184322 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195228 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 410584 Console Asm. Deck Lift
197 409167 Rod Pivot Hood
207 183833 Bezel Grille RH
208 183832 Bezel Grille LH
219 195161 Stud Fastener
222 137729 Screw Thd Roll 1/4-20 x 5/8
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut center Lock 5/16-18
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
CHASSIS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

8
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
DRIVE

9
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, D6800
(See Transaxle Manufacturer)
2 123583X Key Square
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197297 Spring, Brake
22 197660 Rod Shift
23 409154x421 Knob
26 197455 Spring Brake RTN
29 197267 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove
56 411245 V-Belt, Drive
61 123666X Pulley Transaxle
64 196200 Shaft Asm. Pedal Brake Control
70 193225X428 Console
73 74490560 Bolt Hex FLNGD 5/16 - 18 x 3.75
74 142432 Screw 1/4 x 1/2
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
134 402430 Arm Shift
139 74550412 Bolt 1/4-20 unf Gr. 8 w/Patch
140 10040400 Washer Lock Hvy Helical 1/4
141 19091210 Washer 9/32 x 3/4 x 10 Ga.
155 12000028 Ring Retainer
157 105701X Washer Plate Shf
158 194352 Keeper T/A
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
162 195785 Spacer
165 196212 Busing Shaft Brake Hand Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
172 197657 Strap Torque LH
174 197289 Nut Push
175 198981 Shaft Asm Shift
176 196214 Arm Clevis Rod Shift
178 197456 Spring Shift
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
192 150360 Nut Lock Center 1/4-28
193 17060512 Screw 5/16-18 x 3/4
195 197332 Bracket Brake Rod
202 199589 Link Shift
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
232 74780716 Bolt 7/16-14 x 1 Gr.5
233 405296 Washer Serrated
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
DRIVE
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

10
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18
15
37
28
engine-bs-1cyl-tex_4
12
42
85
9
90
84
45
1
81
82
69 2
79
97
96
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35
ENGINE