Poulan Pro Pro 96042003800 User manual

REPAIR PARTS MANUAL
MODEL:
PB22H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
Printed in the U.S.A.
411260 Rev. 7 03.27.08 AP/TH
03076

2
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
S
M
B
G
L
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
03094
LIGHTING SYSTEM
OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
ORANGE
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(IF SO EQUIPPED)
12V
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
SCHEMATIC

3
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
7
1
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106732X421 Rim Assembly, Front
4 59904 Tube, Front
5 106222X Tire, Front
6 278H Fitting, Grease
7 9040H Bearing, Flange
8 104757X421 Cap, Axle (Front Wheel Only)
9 138468 Tire, Rear
10 7152J Tube, Rear
11 106108X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
3
2
1 186163 Decal, Hood RH
2 186164 Decal, Hood LH
3 408795 Decal, Side Panel
4 172740 Decal, Fender
5 408840 Decal, Engine
6 402104 Decal, Fender Operator's
7 411178 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Dnge/Poi
10 408948 Decal, Fender Side RH
6
11 411143 Decal, Replacement
12 408949 Decal, Fender Side LH
13 172743 Decal, Steering Wheel
14 160396 Decal, Mower Schematic
- - 400981X428 Pad, Footrest, RH
- - 166960 Decal, Bypass
- - 193226X428 Pad, Footrest, LH
- - 411259 Manual, Operator's (Eng/French)
- - 411260 Manual, Parts
3
13
9
5
14
8
11
4
7
10 12

4
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
ELECTRICAL
30
33
34
90
22
79 21
41
42
26
8
1
99
100
91
227
43
27
24
40
71
28
55
16
87
With 12V Outlet Option
59
103
With Service Minder Option
4646
25
T03S
29
141

5
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light w/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 401662 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign
33 140401 Key, Ignition
34 110712X Switch Light / Reset
40 194276 Harness Ign.
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 401098 Harness Ign. Dash
79 175242 Socket Asm Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 180449 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
CHASSIS
37
181
181
194
189
184
183
152 159
2
180
162
196
229
230
68
222
chassis-tex_16_new
197
138
99
182
176
175
5
137
177
130
151
14
18
208
207
15
25
186
176
176
130
150
219
194
219
165

7
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199646X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille (Included Key #'s 15,25,186,207,208)
25 183835X599 Lens Grille RH
37 401120 Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
99 405092 Rod Bypass Asm
130 191611 Screw 10 x 3/4 Single Lead-Hex
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
165 194330 Bracket Support Tank
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
184 406129 Spacer Fender
186 183829X428 Insert Grille
189 17060512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
196 414581 Console Asm. Deck Lift
197 156524 Rod Pivot Chassis
207 183833 Bezel RH
208 183832 Bezel LH
219 195161 Stud Fastener
222 137729 Screw thd Roll 1/4-20 x 5/8
229 17000616 Screw 3/8-16 x 1
230 170165 Bolt Shoulder 5/16-18
- - 400796 Plug Cruise/Hook/Phone
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
DRIVE
56
213
185
206
26
207
209
171
186
189
49
187
50
51
190
52
51
51
52
208 210
170
211
211
125
125
166
64
188
17
161
35
184
167
160
160
42
drive-tex_19_r1
203
163
214
125
215
92
125
116
2
2
225
225
33
205
1
116
33
37
37 183
183
205
80
153
29
159
15
15
159
221
221

9
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro HG0510
(Order Parts from Transaxle
Manufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 199467 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 140218 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
80 400507 Bracket Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
163 199000 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110616 Bolt
183 137057 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
225 74490544 Bolt Hex 5/16-18 x 3.75
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

10
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
STEERING ASSEMBLY
6
55
5
13
13
53 8
9
9
8
8
7
7
62
4
35
16 19
63
63
57
60
59
58
28
13 22
64
50
50
70
65
68
69
67
54
67
66
54
65
15
15
14
14
21
51
26
1
20
45
61
55
2
6
steering-tex_6-vgt