Poulan Pro 961980021 User manual

OWNER'S MANUAL
MODEL NUMBER:
961980021
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
420917 08.06.08 TH
Printed in the U.S.A.

20
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
AUGER HOUSING / IMPELLER ASSEMBLY
2 (EXPLODED)
2
10
9
1
11
11
3
12
12
4
13
14
15
17
8
7
11
5
6
11
16
18
35
19
21 22 23 24
25
23 22 21 20
36
26
27
28
30
29
31
31
32
33
34
01.07.004-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.

21
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1 175321X479 IMPELLER
2 196710 GEARBOX ASSEMBLY
3 188909 BEARING
4 191079 IMPELLER PULLEY
5 175322 DISCHARGE BASE
6 178675X008 CORNER BRACKET
7 192199 CLEAN OUT TOOL
8 405400 TOOL CLIP
9 73800400 NUT 1/4−20
10 74780426 SCREW 1/4−20 X .625
11 155377 NUT 5/16−18
12 163183 SCREW 5/16−18 X .625
13 19111507 WASHER
14 10040500 LOCKWASHER 5/16
15 74940516 SCREW 5/16−18 X 1.00
16 180355 CARRIAGE BOLT
17 194189 SCREW 13−16 X .625
18 407760 PLUG
19 407761 GEARBOX COVER RH
20 407766 GASKET
21 407770 SEAL
22 407762 BEARING
23 174697 THRUST WASHER 1.00
24 407763 WORM GEAR
25 407764 AUGER SHAFT
26 189282 SQUARE KEY
27 407758 BEARING
28 174683 THRUST WASHER
29 407757 IMPELLER SHAFT
30 184205 ROLL PIN
31 174681 THRUST WASHER
32 174684 THRUST BEARING
33 407769 BEARING
34 407768 O−RING
35 407767 SCREW 5/16−18 X .750
36 407765 GEARBOX COVER LH

22
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
2
1
01.07.018-A
1 420495X479 AUGER 27 LH
2 420496X479 AUGER 27 RH
1
2
3 (5x)
4 (5x)
01.07.002-A
1 404929X428 AUGER HOUSING 27
2 404932X479 SCRAPER BAR
3 72270505 CARRIAGEBOLT5/16−18X.625
4 155377 NUT 5/16−18

23
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
1
2
3
23
01.07.024-B
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 420478 AUGER BEARING
2 411939 BEARING PLUG
3 179582 SCREW 5/16−18 X 1.00
1
2
3
4
4
3
01.11.001-A
1 174762X479 SKID PLATE LH
2 178777X479 SKID PLATE RH
3 72270506 CARRIAGE BOLT 5/16−18 X .75
4 751153 NUT 5/16−18

24
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
CONTROL PANEL / DISCHARGE CHUTE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
2
46
6
*11
*12
*8
*9
*13 *10
3
5
7
14
15
01.09.002-B
KEY PART
NO. NO. DESCRIPTION
1 404770X428 CHUTE WELDMENT
2 178633X428 DEFLECTOR WELDMENT
3 420673 DEFLECTOR CONTROL ASSEMBLY
4 420325 DEFLECTOR SEAL
5 414280 KNOB BLACK
6 128415 POP RIVET
7 17501010 SCREW 10−24 X .625
*8 179829 SHOULDER SCREW
*9 179246 PLASTIC WASHER
*10 191730 NUT 1/4−20
*11 72250505 CARRIAGE BOLT 5/16−18 X .50
*12 751153 NUT 5/16−18
*13 184505 DEFLECTOR SPRING
14 420679 (SERVICE PART) DEFLECTOR CONTROL HEAD
15 420672 (SERVICE PART) DEFLECTOR CONTROL CABLE
NOTE:
1. ALL ITEMS INDICATED WITH AN * ARE PROVIDED IN THE BAG OF ITEMS SHIPPED LOOSE WITH PRODUCT.
2.ITEMS 14AND 15ARE SERVICEPART NUMBERSTO ALLOW PURCHASEOF INDIVIDUALITEMS IFNECESSARY.

25
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
CONTROL PANEL / DISCHARGE CHUTE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
2
2
*3 *6
*6
*4 *5
01.09.007-A
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 420337 LEVER/CABLE ROTATOR ASSEMBLY
2 17501010 SCREW 10−24 X .625
*3 420678 ROTATOR HEAD
*4 420677 ROTATOR PIVOT BRACKET
*5 420675 PULLEY PIVOT
*6 420674 CABLE ASSEMBLY
NOTES:
1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.
1
2
01.15.005-A
1 188303 STEER CABLE
2 74041024 SCREW 10−24 X 1.50

26
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
3
5
5
3
4
5
5
01.08.004-A
1 419798X479 LOOP HANDLE LH
2 419799X479 LOOP HANDLE RH
3 74780524 SCREW 5/16−18 X 1.50
4 74780528 SCREW 5/16−18 X 1.75
5 751153 NUT 5/16−18
01.05.002-B
1
2
4
4
4
4
3
3
1 419797X479 LOWER HANDLE
2 405784X479 PIVOT SUPPORT WELDMENT
3 150078 SCREW 5/16−18 X .750
4 17000616 SCREW 3/8−16 X 1.00

27
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
5
7
8
9
10
01.12.001-A
1 180480 IMPELLER ROD ASSEMBLY
2 405740 TRACTION ROD ASSEMBLY
3 180445 SHIFTER ROD TOP
4 187716 SHIFTER ROD BOTTOM
5 180447 SPRING SLEEVE
6 178669 IMPELLER SPRING
7 180926 TRACTION SPRING
8 72270506 CARRIAGE BOLT 5/16−18 X .75
9 155377 NUT 5/16−18
10 169675 RETAINER

28
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
4
5
6
7
7
8
10
11
14
14
12
13
13
12
2
3
9
9
8
01.08.002-D
KEY PART
NO. NO. DESCRIPTION
1 412683X479 CONTROL PANEL
2 412681X479 CONTROL LEVER LH
3 412682X479 CONTROL LEVER RH
4 412679X008 TRACTION ROD ARM
5 420889X008 IMPELLER ROD ARM
6 412677 INTERLOCK ROD
7 412680 SPACER
8 169675 RETAINER
9 17060408 SCREW 1/4−20 X .50
10 414280 KNOB BLACK
11 414281 KNOB RED
12 178899 HANDLE KNOB
13 19131316 WASHER 3/8
14 72120618 CARRIAGE BOLT 3/8−16 X 2.25

29
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
601.08.007-B
1 412675X004 INTERLOCK SPRING
2 414572 INTERLOCK CAM
3 178831 TORSION SPRING
4 169675 RETAINER
5 17060410 SCREW 1/4−20 X .625
6 421252X004 INTERLOCK STOP
1
2
3
4
5
4
5
7
6
01.10.007-B
1 182906 CONSOLE PANEL
2 178668 HEADLIGHT BEZEL
3 180927 FLOOD HEADLIGHT
4 184471 SHOULDER SCREW 10−24 X
.625
5 175262 SCREW 10−24 X 1.25
6 178770 WIRE HARNESS
7 183784 BULB

30
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
01.02.006-D
31
29
28
26
27
26
25
30
24
24
4
41
40
40
3
65
4
8
9
4
10 11
12
11 9
9413
37
39
4
36
4
38
4
1514
16
20
19
21
44
17
18
32 33
34
33
42
24
22 24
4
43
50 49
51 5253 54
55
56
67
49
51
57
5852
64
4
1
2
7
35
35
65
23
23
23
59 63
61
62
66
60
48
49
45
47
46
15
11
ITEM 43 EXPLODED
68
69
70
71
72 73
74
75

31
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 198474 SPEEDSELECTOR ASSEMBLY
2 17501010 SCREW 10−24 X .625
3 402685X428 END PLATE
4 17490508 SCREW 5/16−18 X .50
5 57079 WASHER
6 405485 CONTROL ARM
7 198580 CLEVIS PIN
8 403097X004 SHIFTER PLATE
9 402881 SHOULDER BOLT
10 403096X004 SHIFTER BRACKET
11 191730 NUT 1/4−20
12 402856X004 CLUTCH PLATE
13 416717X004 CLUTCH BRACKET
14 187101 SHIFTER LINK
15 700279 RETAINER
16 406109 CONTROL SHAFT
17 402568 CLUTCH ROD
18 169675 RETAINER
19 401732 SHIFTER YOKE
20 402310 PIVOT ROD
21 402882 RETAINER
22 402878 RETURN SPRING
23 751153 NUT 5/16−18
24 408981 BEARING
25 73930500 NUT 5/16−18
26 198176X479 RUBBER WHEEL PLATE
27 179831 RUBBER RING
28 175344 BEARING
29 178613 WHEEL HUB
30 74760514 SCREW 5/16−18−.875
31 12000012 RETAINER RING
32 402187 SPROCKET SHAFT
33 401619 CHAIN
34 417234 SPROCKET WELDMENT
35 17490408 SCREW 1/4−20 X .50
36 401984X479 SHIFTER BRACKET
37 180135 SPRING
38 402652 PLATE PIVOT ROD
39 12000007 E−RING .375
40 184471 SHOULDER SCREW
41 410877 BOTTOM PAN
42 413429X479 SPRING BRACKET
43 420900 DRIVE PLATE ASSEMBLY
44 414557 IDLER SPRING
45 180522 IDLER PULLEY
46 74780520 SCREW 5/16−18 X 1.25
47 187786 IDLER ARM
48 73930500 NUT 5/16−18
49 59289 WASHER
50 175331 PIVOT BUSHING
51 10040500 LOCKWASHER 5/16
52 74610516 SCREW 5/16−18 X 1.00
53 409475 SPACER
54 180478 TRACTION PULLEY
55 400026 WASHER 3/8
56 850263 LOCKWASHER 3/8
57 11050500 LOCKWASHER
58 155452 BELT GUIDE
59 419925X479 IDLER ARM
60 175324X479 IDLER BRACKET
61 180523 IDLER PULLEY
62 74780524 SCREW 5/16−18 X 1.50
63 166785 NUT 5/16−18
64 175330 PIN IDLER PIVOT
65 178828 IDLER SPRING
66 85179 RETAINER
67 851084 SCREW 3/8−24 X 1.375
68 402504 PULLEY SHAFT
69 401820 DRIVE PLATE
70 198791 BEARING
71 402393 PULLEY HALF
72 17541008 SCREW 10−24 X .50
73 402511 SPACER BEARING
74 402394 SWING PLATE
75 132010 NUT 3/8−16

32
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1a
1b
1b
2
4
3
3
4
6
7
7
8
5
601.03.002-A
KEY PART
NO. NO. DESCRIPTION
1 404923 AXLE ASSEMBLY (assy of 1a,1b)
1a 404307 AXLE SHAFT
1b 184206 ROLL PIN 3/16 X 1.50
2 402691 SPROCKET
3 174697 THRUST WASHER
4 179830 BEARING
5 146315 SCREW 5/16−18 X .625
6 17490508 SCREW 5/16−18 X .500
7 155443 KLIK PIN 1/4 X 1.50
8 189282 SQUARE KEY

33
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
CHASSIS / ENGINE / PULLEYS
1
2
3
4
3
4
01.00.006-A
- - - - - - - - B&S ENGINE MODEL
20M114-0937-E1
1 409346X428 FRAME WELDMENT
2 417015X428 ENGINE MOUNT PLATE
3 150406 ENGINE BOLT 3/8−16
4 150078 SCREW 5/16−18 X .750
1
2
3
401.04.019-A
1 192213 BELT COVER
2 179157 IMPELLER PULLEY
3 419744 TRACTION BELT
4 408007 IMPELLER BELT

34
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
WHEELS
1
2
01.06.005-A
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 192092X421 WHEEL 16 X 4.80 X LH
2 192093X421 WHEEL 16 X 4.80 X RH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
21
3
01.15.003-A
1 410293 CABLE BRACKET LH
2 410294 CABLE BRACKET RH
3 17060410 SCREW 1/4−20 X .625

35
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
WHEELS
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
2
2
1
34567891011 12 13
14 1314 12
1110 987654312
2
23
1719
20
16
18
24
22
21
23
22
15
18
17
16
20
19 21
01.15.001-A
1 405161 COVER
2 184471 SHOULDER SCREW
3 12000045 RETAINER RING
4 192126 WHEEL DRIVER
5 182466 RETAINER RING
6 187622 WHEEL LOBE
7 194941 CLUTCH SLIDE
8 179139 SPRING
9 189282 SQUARE KEY
10 194940 AXLE LOBE
11 174697 THRUST WASHER
12 193506X479 STEERING YOKE
13 179148X479 STEERING BRACKET
14 17490508 SCREW 5/16−18 X .50
15 194943X008 PIVOT BRACKET
16 194944X008 BELLCRANK
17 181847 BELLCRANK PIN
18 17600406 SCREW 1/4−20 X .375
19 405077 STEERING LINK
20 700279 RETAINER
21 85179 RETAINER
22 193885 SPRING
23 182015 LEVER PIN
24 194939X008 PIVOT BRACKET

36
REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
BAG OF PARTS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
2
3
4
567
89
10 11
14
12 13
01.14.003-A
1 198563 POWER CORD
2 169675 RETAINER PIN
3 180684 WRENCH
4 184505 REMOTE SPRING
5 179829 SHOULDER BOLT 1/4−20
6 179246 NYLON WASHER 1/4−20
7 191730 LOCKNUT 1/4−20
8 72250505 CARRIAGE BOLT 5/16−18 X 5/8
9 751153 LOCKNUT 5/16−18
10 73800600 LOCKNUT 3/8−16
11 19131316 WASHER 3/8
12 198636 SHEAR BOLT 1/4−20 X 1−3/4
13 198638 SPACER
14 73800400 LOCKNUT 1/4−20
1
01.14.008-A
1 35062 SAFETY IGNITION KEY
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION

37











REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100)
DECALS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1 181037 DECAL, DANGER
2 187869 DECAL, POULAN
3 181035 DECAL, DANGER, DEFLECTOR
4 181042 DECAL, DANGER
5 187894 DECAL
6 181033 DECAL, INSTRUCTION
9 415475 DECAL, SPEED CONTROL
10 183730 DECAL, REMOTE DEFLECTOR CONTROL
11 415399 DECAL, LH TRIGGER
12 415398 DECAL, RH TRIGGER
- - 420917 OWNER’S MANUAL, ENGLISH
- - 420918 OWNER’S MANUAL, FRENCH
KEY PART
NO. NO. DESCRIPTION

38
SERVICE NOTES