Poulan Pro XT XT824ES Setup guide

ILLUSTRATED PARTS LIST
MODEL NUMBER:
XT824ES
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
430355 10.19.09 SR
Printed in the U.S.A.

20
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
AUGER HOUSING / IMPELLER ASSEMBLY
10
11
11
11
11
1
2
3
4
5
6
7
9
9
9
8
12
12
13
14
15
16
17
18 19
20
21
21
22
22
23
23
24
25
26
27
28
29
30
31
31
32
33
34
35
36
37
37
01.07.026-C
2(EXPLODED)

21
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
AUGER HOUSING / IMPELLER ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 175321X479 IMPELLER
2 427148 GEARBOX ASSEMBLY
3 188909 BEARING
4 427146 IMPELLER PULLEY
5 175322 DISCHARGE BASE
6 178675X008 CORNER BRACKET
7 192199 CLEAN OUT TOOL
8 405400 TOOL CLIP
9 73800400 NUT 1/4-20
10 74780426 SCREW 1/4-20 X .625
11 427942 NUT 5/16-18
12 163183 SCREW 5/16-18 X .625
13 427145 IMPELLER HUB
14 427154 IMPELLER SLEEVE
15 73900600 NUT 3/8-16
16 180355 CARRIAGE BOLT
17 194189 SCREW 13-16 X .625
18 407760 PLUG
19 427302 GEARBOX COVER RH
20 427345 GASKET
21 407770 SEAL
22 407762 BEARING
23 174697 THRUST WASHER 1.00
24 407763 WORM GEAR
25 407764 AUGER SHAFT
26 189282 SQUARE KEY
27 407758 BEARING
28 174683 THRUST WASHER
29 427147 IMPELLER SHAFT
30 7836M ROLL PIN
31 174681 THRUST WASHER
32 174684 THRUST BEARING
33 407769 BEARING
34 407768 O-RING
35 407767 SCREW 5/16-18 X .750
36 427317 GEARBOX COVER LH
37 192090 SHEAR BOLT

22
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
1
2
3
23
01.07.024-B
1 420478 AUGER BEARING
2 411939 BEARING PLUG
3 179582 SCREW 5/16−18 X 1.00
1
2
3 (5x)
4 (5x)
01.07.001-A
1 404928X505 AUGER HOUSING
2 404931X479 SCRAPER BAR
3 72270505 CARRIAGE BOLT 5/16−18 X .625
4 155377 NUT 5/16−18

23
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
4
3
01.11.001-A
1 174762X479 SKID PLATE LH
2 178777X479 SKID PLATE RH
3 72270506 CARRIAGE BOLT 5/16−18 X .75
4 751153 NUT 5/16−18
2
1
01.07.017-A
1 420493X479 AUGER ASSEMBLY LH 24
2 420494X479 AUGER ASSEMBLY RH 24

24
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
CONTROL PANEL / DISCHARGE CHUTE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1
2
2
*3
*4 *5
*6
*7
01.09.010-B
1 428272 LEVER/CABLE ROTATOR ASSEMBLY
2 17501010 SCREW 10-24 X .625
*3 420678 ROTATOR HEAD
*4 405932 ROTATOR PIVOT BRACKET
*5 420675 PULLEY PIVOT
*6 428273 CABLE ASSEMBLY ADJUSTABLE
*7 428310 CABLE ASSEMBLY HEAT SHIELD
NOTES:
1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.

25
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
CONTROL PANEL / DISCHARGE CHUTE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
6
7
8
9
11
11
11
10
01.09.001-B
1 420315X505 CHUTE WELDMENT
2 178633X505 DEFLECTOR WELDMENT
3 420325 DEFLECTOR SEAL
4 179096X479 STRAP
5 189713X428 KNOB BLACK
6 128415 POP RIVET
7 185600 SHOULDER BOLT 1/4−20 X .704
8 72270505 CARRIAGE BOLT 5/16−18 X .625
9 191730 NUT 1/4−20
10 155415 WASHER
11 179246 PLASTIC WASHER

26
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
5
6
67
7
8
8
8
9
9
01.08.003-A
1 419800X479 PLOW HANDLE LH
2 419801X479 PLOW HANDLE RH
3 196944X007 PANEL BRACKET LH
4 196943X007 PANEL BRACKET RH
5 199513 HANDLE GRIP
6 74780512 SCREW 5/16−18 X .750
7 74780524 SCREW 5/16−18 X 1.50
8 751153 NUT 5/16−18
9 155415 WASHER
1
4
4
5
5
2
3
7
6
01.10.019
1 429620 CONSOLE PANEL
2 178668 HEADLIGHT BEZEL
3 180927 FLOOD HEADLIGHT
4 184471 SHOULDERSCREW10−24X.625
5 175262 SCREW 10−24 X 1.25
6 178770 WIRE HARNESS
7 183784 BULB

27
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
4
4
4
01.05.004-C
1 419797X479 LOWER TUBE
2 418313X479 PIVOT SUPPORT
3 428867 BOLT 5/16-18 X .750
4 17000616 SCREW 3/8-16 X 1.00
1
2
3
4
5
601.08.007-B
1 412675X004 INTERLOCK SPRING
2 414572 INTERLOCK CAM
3 178831 TORSION SPRING
4 169675 RETAINER
5 17060410 SCREW 1/4−20 X .625
6 421252X004 INTERLOCK STOP

28
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
10
11
1
2
3
4
5
67
7
9
9
8
8
12
12
13
13
14
14
01.08.002-F
1 412683X479 CONTROL PANEL
2 424517X479 CONTROL LEVER LH
3 424516X479 CONTROL LEVER RH
4 426917X008 TRACTION ROD ARM
5 426918X008 IMPELLER ROD ARM
6 412677 INTERLOCK ROD
7 421613 SPACER
8 169675 RETAINER
9 17060410 SCREW 1/4-20 X .62
10 414280 KNOB BLACK
11 414281 KNOB RED
12 178899 HANDLE KNOB
13 19131316 WASHER 3/8
14 72120618 CARRIAGE BOLT 3/8-16 X 2.25

29
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
HANDLES
KEY PART
NO. NO. DESCRIPTION
10
10
10
1
2
3
4
5
5
6
7
9
8
01.12.001-E
1 180480 IMPELLER ROD ASSEMBLY
2 405740 TRACTION ROD ASSEMBLY
3 180445 SHIFTER ROD TOP
4 187716 SHIFTER ROD BOTTOM
5 180447 SPRING SLEEVE
6 178669 IMPELLER SPRING
7 180926 TRACTION SPRING
8 72270505 CARRIAGE BOLT 5/16-18 X .75
9 155377 NUT 5/16-18
10 169675 RETAINER

30
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
9
911
11
11
1
2
3
21
5
6
12
13
14 15
20
15
16
17
10
9
8
7
23
19
53
53
53
53
25
26
26
27
39
40
41
42
43
44
32 38
53
53
37
36
35
39
33
28
30
29
31
4
23
24
24
01.02.013-A
18
42 EXPLODED
24
23
24
33
34
22
47
49
50
48
52
51
46
45
4

31
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 198875 SPEED SELECTOR
ASSEMBLY
2 17501010 SCREW 10-24 X .625
3 402685X505 END PLATE
4 17490508 SCREW 5/16-18 X .50
5 57079 WASHER
6 405485 CONTROL ARM
7 198580 CLEVIS PIN
8 403097X004 SHIFTER PLATE
9 402881 SHOULDER BOLT
10 403096X004 SHIFTER BRACKET
11 191730 NUT 1/4-20
12 402856X004 CLUTCH PLATE
13 416717X004 CLUTCH BRACKET
14 187101 SHIFTER LINK
15 700279 RETAINER
16 427542 CONTROL SHAFT
17 402568 CLUTCH ROD
18 169675 RETAINER
19 401732 SHIFTER YOKE
20 402310 PIVOT ROD
21 12000036 RETAINER
22 402878 RETURN SPRING
23 751153 NUT 5/16-18
24 408981 BEARING
25 73930500 NUT 5/16-18
26 198176X479 RUBBER WHEEL PLATE
27 179831 RUBBER RING
28 175344 BEARING
29 178613 WHEEL HUB
30 74760514 SCREW 5/16-18-.875
31 12000012 RETAINER RING
32 402187 SPROCKET SHAFT
33 401619 CHAIN
34 417234 SPROCKET WELDMENT
35 401984X479 SHIFTER BRACKET
36 180135 SPRING
37 402652 PLATE PIVOT ROD
38 428288 E-RING .375
39 184471 SHOULDER SCREW
40 410877 BOTTOM PAN
41 413429X479 SPRING BRACKET
42 402689 DRIVE PLATE ASSEMBLY
43 414557 IDLER SPRING
44 178828 IDLER SPRING
45 402504 PULLEY SHAFT
46 401820 DRIVE PLATE
47 198791 BEARING
48 402393 PULLEY HALF
49 17541008 SCREW 10-24 X .50
50 402511 SPACER BEARING
51 418894X479 SWING PLATE
52 132010 NUT 3/8-16
53 428867 SCREW 5/16-18 X .750

32
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1a
1b
1b
4
3
3
4
5
6
6
7
5
2
01.03.005-B
KEY PART
NO. NO. DESCRIPTION
1 188226 (assy of 1a,1b) AXLE ASSEMBLY
1a 179352 AXLE SHAFT
1b 9465M1 ROLL PIN 3/16
2 402691 SPROCKET
3 174697 THRUST WASHER
4 179830 BEARING
5 17490508 BOLT 5/16−18 X .500
6 155443 CLIK PIN
7 189282 SQUARE KEY

33
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
CHASSIS / ENGINE / PULLEYS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
2
3
3
01.00.034-A
- - - - - - - - B&S ENGINE MODEL
12A114-8354-E8
1 418694X505 FRAME
2 150406 BOLT 3/8-16
3 428867 SCREW 5/16-18 X .750
1
01.01.007-A
1 423185X505 ENGINE MOUNTING PLATE
1 428684 COVER ASSEMBLY
01.21.013-B
1

34
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
CHASSIS / ENGINE / PULLEYS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
10
11
1
2
3
4
5
6
7
9
8
12
13
14
14
14
15 16
17
18
19
20
20
21
21
22
23
24
01.21.003-B
1 408007 IMPELLER BELT
2 419744 TRACTION BELT
3 423723X479 IDLER ARM BRACKET
4 180523 IDLER PULLEY
5 426589 NUT 5/16-18
6 74780524 SCREW 5/16-18 X 1 .50
7 423990X479 IDLER BRACKET
8 428867 SCREW 5/16-18 X .625
9 424297 SHOULDER BOLT 5/16-18 X .500
10 751153 NUT 5/16-18 NYLOCK
11 187786 TRACTION IDLER ARM
12 180522 TRACTION PULLEY
13 74780520 SCREW 5/16-18 X 1 .00
14 59289 WASHER
15 73800500 NUT 5/16-18
16 851084 SCREW 3/8-24 X 1.375
17 400026 WASHER
18 426491 PULLEY ENG IMPELLER
19 426490 PULLEY ENG TRACTION
20 74610516 SCREW 5/16-18 X 1 .00
21 10040500 LOCKWASHER 5/16
22 155452 BELT GUIDE
23 11050500 LOCKWASHER 5/16
24 175331 IDLER BUSHING

35
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
WHEELS
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
2
01.06.001-A
1 187831X428 WHEEL ASSEMBLY LH
2 187866X428 WHEEL ASSEMBLY RH

36
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
BAG OF PARTS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
01.14.007-A
1 193071 SAFETY IGNITION KEY
1
1
2
2
3
2.56 01.14.012-A
4
4
1 180445 SHIFTER ROD TOP
2 187716 SHIFTER ROD BOTTOM
3 72270505 CARRIAGE BOLT 5/16-18 X .75
4 155377 NUT 5/16-18
1
2
3
45
6
7
01.14.004-B
1 198563 POWER CORD
2 169675 RETAINER PIN
3 180684X008 WRENCH
4 73800600 LOCKNUT 3/8−16
5 19131316 WASHER 3/8
6 192090 SHEAR BOLT 1/4−20 X 1−3/4
7 73800400 LOCKNUT 1/4−20

37
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302)
DECALS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1 181037 DECAL, DANGER
3 181035 DECAL, DANGER, DEFLECTOR
4 181042 DECAL, DANGER
- - 430355 OWNER’S MANUAL, ENGLISH
- - 430357 OWNER'S MANUAL, FRENCH
KEY PART
NO. NO. DESCRIPTION
1
1
4
3