POWER ELEKTRONIK PWR GOLD POWER User manual

PWR GOLD POWER DC CHARGER
40kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

PWR GOLD POWER DC CHARGER 40kW-120kW
User Manual
Copyright Information
Power Elektronik SAN. A.Ş. Copyright, all rights reserved. The content is subject to change without notice.
No part of this manual can be reproduced, copied, translated or transmitted in any form or by any means
without the prior written permission of the original manufacturer. Information provided in this manual is
intended to be accurate and reliable. However, the original manufacturer assumes no responsibility for its
use, or for any infringements upon the rights of third parties that may result from its use.
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

Danger
Some parts of the power system are operated with high voltage. Direct contact or indirect contact
with these parts through wet objects can be fatal.
Caution
Static electricity generated by the human body can damage static-sensitive components on the
board, such as large-scale integrated circuits (ICs). Before touching the device, holding the card,
circuit board, IC chip, etc., in order to prevent the human body from damaging the sensitive
components, you must wear an anti-static wrist and ground the other end of the ESD-preventive
wrist.
Danger
It is strictly forbidden to short-circuit the positive and negative poles of the power distribution
system DC power supply or short-circuit the non-grounding pole to the ground. The power supply
equipment is a constant voltage DC power supply equipment, and short circuit will cause
equipment burnout and personal safety hazard.
Danger
It is strictly forbidden to carry out high voltage and alternating current in thunderstorms.
Danger
Construction operations on high voltage lines may result in fire or electric shock. The area where
the AC cable is routed and routed must comply with local regulations and specifications. Only
those with qualifications for high voltage and AC operation can perform high pressure operation.
Safety Precautions
Please read the operating instructions and precautions carefully before starting the operation to reduce the accident. The
“Caution, Warning, and Danger” items in the product and product manuals do not represent all safety precautions that
should be followed, and are only supplementary to various operational safety precautions.
In the operation of our products and equipment, we must abide by the safety regulations of relevant industries and
strictly abide by the relevant equipment precautions and special safety instructions provided by Power Elektronik SAN.
A.Ş.
Electrical Safety
High Voltage
The installation of AC power equipment must comply with the safety regulations of relevant industries. Personnel
performing AC equipment installation must have high-voltage, AC, and other operational qualifications.
It is strictly forbidden to wear conductive objects such as watches, bracelets, rings, etc. on the wrist during operation.
When you find that the cabinet is watered or wet, turn off the power immediately. When operating in humid environment,
moisture should be strictly prevented from entering the equipment.
On the switches and buttons that are not allowed to be operated during installation, the prohibition operation sign must be
hung.
Tools
Warning
Special tools must be used for various operations of high voltage and alternating current
Thunderstorm
In thunderstorms, strong electromagnetic fields are generated in the atmosphere. Therefore, in order to avoid lightning
damage to the equipment, it is necessary to do a good grounding of the equipment in time.
Short Circuit
PWR GOLD POWER DC CHARGER 40kW-120kW User Manual
Static Electricity
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

The polarity of the cables and interface terminals must be strictly checked during DC live working.
DC power distribution operation space is compact, please pay attention to choose operating space before any operation.
Operation must use insulation tools.
When charging operation, you must pay attention to the tension of the hands, wrists and arms to prevent the tool or the
human body from moving too much and causing accidents.
Others
Sharp corner of object
Warning
Wear protective gloves when handling equipment by hand to prevent cuts from sharp objects.
Power cable
Caution
Make sure the cable label is correct before connecting the cable.
Signal line
Caution
The signal cable should be bundled separately from the power cable. The distance between the
straps is at least 150mm.
PWR GOLD POWER DC CHARGER 40kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

Table of Contents
1. Overview................................................................................................................................................................................................. 1
1.1 Main features..............................................................................................................................................................................1
1.2 Model description........................................................................................................................................................................2
1.3 Dimensions.................................................................................................................................................................................2
1.4 Technical parameters..................................................................................................................................................................3
2. Installation.............................................................................................................................................................................................. 4
2.1 Safety regulations.......................................................................................................................................................................4
2.2 Distance requirements................................................................................................................................................................4
2.3 Installation preparations..........................................................................................................................................................4-6
2.4 Charger Installation………………………………………………………………………………………………………………………7
2.5 Wiring………………………………………………………………………………………………………………………………………7-8
2.6 Charging module Installation………………………………………………………………………………………………………………9
2.7 4G wireless router/modem connection………….…………………………………………………………………………………………9
2.8 Power on the charger………………………………………………………………………………………………………………………..9
3. Operation..............................................................................................................................................................................................10
3.1 Beacons....................................................................................................................................................................................10
3.2 Boot up......................................................................................................................................................................................10
3.3 Standby.................................................................................................................................................................................10
3.4 How to charge………………………………………………………………………………………………………………………......11-13
3.5 Simultaneous charging……………………………………………………………………………………………………………………..14
3.6 How to stop…………………………………………………………………………………………………………………………………15
3.7 Maintenance……………………………………………………………………………………………………………………………..16-18
3.7.1 How to enter maintenance interface……………...................................……………………………………………………16
3.7.2 What parameters to configure………………………………………………………………………………………………17-18
General settings………………………………………………………………………………………………………………….17
Network and OCPP settings…………………………………………………………………………………………....……17-18
Meter Management settings……………………………………………………………………………………………………18
Charging record……………………….…………………………………………………………………………………………18
Fault record………………….………………………………………………………………………………………….………….18
4. Routine maintenance............................................................................................................................................................................ 19

❶ Overview
The GOLD POWER CHARGER DC fast charging station is a dual DC outlets (CHAdeMO and CCS) 60 to 120kW (max
up to 160kW) fast charger with an optional Type-2 AC output up to 22kW that can be configured to meet different
charging needs of both European and North American customers. It supports simultaneous charging and balancer reel
for advanced cable management.
With user-friendly interface display and control guidance function, customers can complete the charging process easily.
It is IP54 rated which makes it suitable for outdoor & indoor public charging, and commercial places charging application.
1.1 Main Features
•Modular design, convenient for daily system upgrade and maintenance. Each module has undergone repeated
iterations and long-term verification to ensure the stability and reliability of the system.
• Its metal casing and semi-gross coating ensure the appearance of the texture and meet the long-term outdoor use.
• Compliant with OCPP 1.6 and above enables it to connect to the global EV charge management platform without
additional integration and matching.
• It CCS, CHAdeMO and AC multiple charging outlets option which make it suitable for various EV charging
simultaneously and reduce unnecessary extra charger purchase costs.
• The 7-inch display and unique UI offer good user-friendly and convenient charging operation. It can display at
outdoor high-brightness environment and adapt to -30~70°C environment.
• The lit LED light strip allows users to quickly find the location of the charger at night and perform accurate operations.
•Mobile app integration feature provides users the convenience of remote operation and real-time charging status
reminders.
•Linux embedded operating system, with 32-bit embedded processor as the core unit, supports Ethernet, 3/4G
communication.
•Remote upgrade and local upgrade functions, which can upgrade the charger software locally or remotely when
needed.
• Adopts 1.0S multi-function watt-hour meter to accurately measure the charging.
Balancer reel
Power module
air inlet
Lift up slots
Exit CCS cable
Exit AC cable
CCS
connector
AC
connector
CHAdeMO
connector
7” display
Exit CHAdeMO
cable
Emergency
button
Power module
air outlet
LED strip
1
Handle
Beacons
PWR GOLD POWER DC CHARGER 40kW-120kW User Manual
Lift eyebolts
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

1.2 Model Description
The model description of the charging system is shown as below.
GOLD POWER CHARGER
122kW Total Output
CHAdeMO Connector
CCS Combo Connector
Charger cabinet model
DC POWER CHARGER
1.3 Dimensions
Dimensions in mm.
2
PWR GOLD POWER DC CHARGER 40kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

1.4 Technical Parameters
Specification
Model
PWR GOLD POWER DC CHARGER 40kW-120kW User Manual
Structure
Description
Application scenes
Parking lot/Public charging station
Housing material
Metal case
Dimension (L x W x H)
700 x 725 x 1900mm
Installation method
Floor-stand type
Cable routing
Bottom inlet wiring, top outlet wiring
Weight
320kg
Cable length
5m
Compliance
IEC 61851, IEC 62196, CHAdeMO
Outlet numbers
3
Electrical
Specification
Input voltage
400V +/-10% 3-phase + PE + N
Input frequency
50Hz/60Hz
Connector type
AC: Type-2 tethered cable, DC: CHAdeMO JEVS G105, CCS Combo-2
Rated power
CHAdeMO: 60kW, CCS Combo: 100kW, AC up to 22kW
Measuring accuracy
Level 0.5
Output voltage
CCS: 200-750V, CHAdeMO: 200-500V, AC: 400V
Output current
CCS: 0-200A DC, CHAdeMO: 0-125A DC, AC: 32A
Efficiency
≥94%
Power factor
≥0.99
Function
Design
User Interface
7” touch screen, Emergency button, LED indicator,
RFID reader
Communication
CAN, PLC, PWM
Ethernet
10/100 BaseTX (TCP-IP)
Cellular
LTE modem, GPRS/3G/4G
Interface protocol
OCPP 1.6 JSON
Environment
Condition
Application place
Indoor/Outdoor
Working temperature
-30 °C – +55 °C
Working humidity
5% – 95% without condensation
Altitude
< 2000m
Protection grade
IP54
Cooling
Fan cooling
MTBF
17520 hours
Security design
Over/under voltage protection, overload protection, current leakage protection,
grounding protection, over temp protection, lightening surge protection
3
PWR GOLD POWER DC CHARGER 40kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

The working voltage inside the charging system is very high and the current is very big. To ensure personal safety, the
following regulations should be observed at all times:
1. Only those who have been trained in the charging system and have a good knowledge of the charging system can
install the charging system. Always observe the precautions for safety precautions and local safety regulations during
installation.
2. To operate inside the charging system, make sure the charging system is cut off the power supply. The mains input of
the charging system must be disconnected.
3. Put the power supply unit in a locked room, and keep the key by the person in charge of the power supply unit.
4. Distribution cable routing should be reasonable and protective, avoid touching these cables when operating power
supplies.
1. Unpacking inspection
When the goods arrives, inspect the charger carefully to see if any damage during the shipping.
2.1 Safety regulations
❷ Installation
2.3 Installation preparation
4
2.2 Distances requirements
The minimum distances surrounding the charger should be followed to allow proper circulation of air flow:
• The obstacles on the left and right side of the charger should be more than 500 mm away from the cabinet.
• The obstacles in front and rear of the charger should be more than 1000 mm.
Unpack the wooden case following below steps.
I. Open the crate and remove all boards except the one at the bottom of the charger in red.
PWR GOLD POWER DC CHARGER 40kW-120kW User Manual
Note:
If any damage caused by the forwarder is not indicated in the delivery note during the receipt of the
charger station, Power Elektronik will not be held responsible for the cost of repair/replacement.

5
After unpacking completed, check the items inside one by one following the packing list enclosed.
Items included:
Charger cabinet
CCS combo-2
connector
CHAdeMO
connector
AC charging
connector
EV
charging
module
Mounting
screws
Access
key
RFID
card
1
1
1
1
5
4
2
10
II. Unscrew the 4 bolts from the last board. And then remove it.
III. Unscrew the 2 bolts at the top of the charger from the crate. Remove the fixed metal panel.
IV. Stand up the charger.
PWR GOLD POWER DC CHARGER 40kW-120kW User Manual