Power Lift 63410D User manual

Combo High/Low Pull Pulley Machine
Assembly Notes :
Fasteners provided to assemble machine:
(4) 1/2"X7" BOLTS
(4) 1/2"X6" BOLTS
(1) 1/2"X5-1/2" BOLTS
(2) 1/2"X4" BOLTS
(2) 1/2"X3-1/4" BOLTS
(2) 1/2"X3-3/4" BOLTS
(4) 1/2"X1-3/4" BOLTS
(4) 1/2"X1-1/4" BOLTS
(6) 3/8"X3" BOLTS
(4) 3/8"X2-3/4" BOLTS
Tools required (Not Included):
- 3/4" Open-End Wrench
- 3/4" Socket
- 9/16" Open-End Wrench
- 9/16" Socket
- Needle Nose Pliers
- 6' Ladder
Note: When assembling unit DO NOT
tighten any fasteners until specified.
A 7/2/19
POWER LIFT
REV.
PART NUMBER
R
63410D_assembly cover
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

44
6
1
18
23 23 24
STEP 2
Item #18
1/2"X1-3/4"
STEP 1
Item #18
1/2"X1-3/4"
Hardware Detail
Instructions
Note: First two steps will be done with machine laying down, and
then it will be stood up.
1.) Assemble items 4 to each side of item 1 using (2) 1/2"X1-3/4"
bolts provided.
2.) Then assemble item 6 to items 4 using (2) 1/2"X1-3/4" bolts
provided. (Tighten bolts)
A 7/2/19
Frame Detail
Item No. Part Number Part Name Qty
1 63311 BASE 1
4 63031 UPRIGHT 2
6 63547 FRAME TOP 1
Item No. Part Number Part Name Qty
18 99522 1/2"X1-3/4" BOLT 4
23 99585 1/2" FLATWASHER 8
24 99620 1/2"-13 NUT 4
POWER LIFT
REV.
PART NUMBER
R
63410D_page1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

B
Instructions
(Note: Skip steps 3-5 if wall mount.)
3.) If not done so, stand machine upright, and assemble
items 2 to each side of item 1 using (4) 1/2"X7" bolts
provided.
Note: When assembling unit DO NOT tighten any fasteners
until specified.
1
2
2
STEP 3
Item #20
1/2"X7"
Frame Detail
20
23
23
24
A 7/2/19
Hardware Detail
STEP 3
Item #20
1/2"X7"
Item No. Part Number Part Name Qty
1 63311 BASE 1
2 63902 BASE LEG 2
Item No. Part Number Part Name Qty
20 99523 1/2"X7" BOLT 4
23 99585 1/2" FLATWASHER 8
24 99620 1/2"-13 NUT 4
POWER LIFT
REV.
PART NUMBER
R
63410D_page2
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

B
Instructions
4.) Assemble items 5 to item 2 using (2) 1/2"X6" bolts provided.
5.) Then assemble item 6 to items 5 using (2) 1/2"X3-1/4" bolts
provided.
Note: When assembling unit DO NOT tighten any fasteners until
specified.
6
4
5
4
5
STEP 5
Item #17
1/2"X3-1/4"
Frame Detail
STEP 4
Item #19
1/2"X6"
19
2
2
17
23
23
24
Hardware Detail
A 7/2/19
Item No. Part Number Part Name Qty
2 63902 BASE LEG 2
4 63031 UPRIGHT 2
5 63529 REAR UPRIGHT 2
6 63547 FRAME TOP 1
Item No. Part Number Part Name Qty
17 99648 1/2"X3-1/4" BOLT 2
19 99813 1/2"X6" BOLT 2
23 99585 1/2" FLATWASHER 8
24 99620 1/2"-13 NUT 4
POWER LIFT
REV.
PART NUMBER
R
63410D_page3
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
6
5
Frame Detail
17
23
23
24
STEP 6
Item #17
1/2"X3-1/4"
Instructions
6.) Assemble item 6 to item 5 using (2) 1/2"X3-1/4" bolts provided.
Note: When assembling unit DO NOT tighten any fasteners until specified.
Hardware Detail
A 7/2/19
Item No. Part Number Part Name Qty
5 63547 TOP FRAME 1
6 63088 UPPER PULLEY MOUNT 1
Item No. Part Number Part Name Qty
17 99648 1/2"X3-1/4" BOLT 2
23 99585 1/2" FLATWASHER 4
24 99620 1/2"-13 NUT 2
POWER LIFT
REV.
PART NUMBER
R
63410D_page4
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
10
77
8
99 1
5
STEP 8
STEP 7
21
23
23
24
STEP 9
Item #21
1/2"X3-3/4"
Instructions
7.) Insert both of items 9 onto bottom of items 7. Then place items 7 into
holes on base of item 1. ( Let items 7 lean forward all the way.)
8.) Place weights one-by-one onto items 7. ( Be sure numbers on weights
are in correct order, and that the numbers face forward.)
9.) Place item 10 onto top end of items 7, and attach to item 5 using (2)
1/2"X3-3/4" bolts provided.
Note: When assembling unit DO NOT tighten any fasteners until
specified.
Hardware Detail
Frame Detail
A 7/2/19
Item No. Part Number Part Name Qty
1 63548 BASE 1
5 63547 TOP FRAME 1
7 63047 SHAFT 2
8 99646 300 LB WEIGHT STACK 1
9 99640 WEIGHT BUMPER 2
10 63628 WEIGHT STACK RETAINER 1
Item No. Part Number Part Name Qty
21 99434 1/2"X3-3/4" BOLT 2
23 99585 1/2" FLATWASHER 4
24 99620 1/2"-13 NUT 2
POWER LIFT
REV.
PART NUMBER
R
63410D_page5
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

11
1
18
23
STEP 10
Item #18
1/2"X4"
Frame Detail
A
30
23 24
Instructions
10.) Assemble item 11 and 30 to item 1 using (2) 1/2"X4" bolts provided.
Note: When assembling unit DO NOT tighten any fasteners until specified.
Hardware Detail
A 7/2/19
Item No. Part Number Part Name Qty
1 63548 BASE 1
11 63454 SEAT FRAME 1
30 63413 BASE PULLEY MOUNT 1
Item No. Part Number Part Name Qty
18 99521 1/2"X4" BOLT 2
23 99585 1/2" FLATWASHER 2
24 99620 1/2"-13 NUT 2
POWER LIFT
REV.
PART NUMBER
R
63410D_page6
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

Instructions
11.) Attach items 12 to each side of item 11 using (2) 3/8"X3" bolts
provided.
12.) Next attach item 12 to item 11 on the back side of each
upright using (2) 3/8"X3" bolts provided.
Note: When assembling unit DO NOT tighten any fasteners until
specified.
33
12
12
11
19
26
26
27
19
26
26
27
STEP 12
Item #19
3/8"X3"
STEP 11
Item #19
3/8"X3"
STEP 11
Item #19
3/8"X3"
Frame Detail
Hardware Detail
A 7/2/19
Item No. Part Number Part Name Qty
3 63002 UPRIGHT 2
11 63454 SEAT FRAME 1
12 63476 SEAT MOUNT 2
Item No. Part Number Part Name Qty
19 99528 3/8"X3" BOLT 4
26 99531 3/8" FLATWASHER 8
27 99619 3/8" THIN NUT 4
POWER LIFT
REV.
PART NUMBER
R
63410D_page7
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

33
17
26
28
26
STEP 13
Item #17
3/8"X2-3/4"
STEP 13
Item #17
3/8"X2-3/4"
Frame Detail
A
1313
Instructions
13.) Assemble items 13 to both of items 3 using (4) 3/8"X2-3/4"
bolts provided.
14.) Now all bolts may be tightened starting from the bottom.
A 7/2/19
Hardware Detail
Item No. Part Number Part Name Qty
3 63002 UPRIGHT 2
13 63011B GUARD 2
Item No. Part Number Part Name Qty
17 99880 3/8"X2-3/4" BOLT 4
26 99531 3/8" FLATWASHER 8
28 99540 3/8" NUT 4
POWER LIFT
REV.
PART NUMBER
R
63410D_page8
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

15
14
19
26
2416
11
STEP 16
Item #16
1/2"X5-1/2"
STEP 15
Item #19
3/8"X3"
A
DETAIL A
SCALE 1 : 15
30
60
30
31
31
STEP 17
Instructions
15.) Assemble item 14 to 11 using (2) 3/8"X3" bolts provided.
(DO NOT over tighten bolt into seat.)
16.) Then assemble item 15 to item 11 using (1) 1/2"X5-1/2"
bolt provided.
17.) Lastly, assemble pads onto item 15 as shown below
using (4) 1" shaft collars with set screws.
Hardware Detail
Frame Detail
A 7/2/19
Item No. Part Number Part Name Qty
11 63454 SEAT FRAME 1
14 16586B SEAT PAD 1
15 63084 SEAT LEG HOLDDOWN 1
31 99579 ROUND PAD 2
Item No. Part Number Part Name Qty
16 99663 1/2"X5-1/2" BOLT 1
19 99528 3/8"X3" BOLT 2
24 99620 1/2"-13 NUT 1
26 99531 3/8" FLATWASHER 2
30 99503 1" SHAFT COLLAR 4
POWER LIFT
REV.
PART NUMBER
R
63410D_page9
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
31
11
Instructions
18.) Assemble items 31 to item 11 using (4) 1/2"X1-1/4" bolts provided.
(Tighten bolts)
Frame Detail
23
32
23
33
STEP 18
Item #32
1/2"X1-1/4"
Hardware Detail
A 7/2/19
Item No. Part Number Part Name Qty
11 63454 SEAT FRAME 1
31 63498 SEAT FRAME PULLEY MOUNT 1
Item No. Part Number Part Name Qty
23 99585 1/2" FLATWASHER 8
32 99582 1/2"X1-1/4" BOLT 4
33 99571 1/2" THIN NUT 4
POWER LIFT
REV.
PART NUMBER
R
63410D_page10
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

35
34
31
36
Note: Storage for
foot stops
Instructions
19.) Insert items 34 and 35 into slots of item 31
20.) Hang item 36 to peg on upright.
Frame Detail
A 7/2/19
Item No. Part Number Part Name Qty
31 63498 SEAT FRAME PULLEY MOUNT 1
34 62655 RIGHT FOOT STOP 1
35 62650 LEFT FOOT STOP 1
36 99632 5 LB ADD ON WEIGHT 1
POWER LIFT
REV.
PART NUMBER
R
63410D_page11
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
A
START
ROUTING 1
HERE
START
ROUTING 2
HERE
END
ROUTING 2
HERE
END
ROUTING 1
HERE
1 2 3
4
7
6
5
11
12
10
8
9
HOLE IN
TUBE FOR
STEP 3
Cable Routing Instructions
Notes:
Leave pulleys in place, and only remove as needed for each routing step. •
Pull cable through machine as you route the cable. Be very careful not to •
kink the cable during the routing, as this will shorten cable life.
Tools Required:
6' Ladder •
Needle Nose Pliers •
Two 9/16" Wrenches •
Two 7/16" Wrenches •
Two 3/4" Wrenches •
1.) Remove bolt 10 using two 7/16" wrenches, and pull cable over pulleys 1 & 3.
Then replace bolt 10.
2.) Remove pulley 7 and route cable under pulley 4 and then up and over pulley 2.
(Leave pulley 7 off for now.)
3.) Then remove pulley 2 and route cable up and over pulley 2. Replace pulley 2.
Once cable is over pulley 2 make sure to route cable through hole in tube.
4.) Insert cable stud 5 full turns into item 8. Do not thread all the way on. Then
tighten lock nut to stem using two 3/4" wrenches.
5.) Remove bolt 11using two 7/16" wrenches, and route cable under pulley 5. Then
replace bolt 11.
6.) Remove bolt 12 using two 7/16" wrenches,and pull cable through. Route the
cable under pulley 6. Then replace bolt 12.
7.) Route cable between pulleys 4 & 7. Then replace pulley 7.
8.) Recheck all pulleys to make sure cable is sitting in groove of pulley.
9.) Recheck all pulley bolts to make sure they are tight.
10.) Attach cable stud to item 9 and tighten top nut until there is no more slack in
the cable.
11.) Tighten bottom nut and top nut together using two 3/4" wrenches.
12.) Attach both handles to pulley and operate unit to make sure it pulls smoothly.
(Note: If rough, recheck pulleys to make sure cable is in groove.)
A 6/20/19
POWER LIFT
REV.
PART NUMBER
R
63410D page12 Cable Routing
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date