Powerware 5140 User manual

Powerware®5140
User’s Guide
6000 VA/6000W
www.powerware.com
02/20/2001

Requesting a Declaration of Conformity
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC
Declaration of Conformity, contact:
Powerware Corporation
Koskelontie 13
FIN-02920 Espoo
Finland
Phone: [phone]
Fax: [phone] EMC Statement
Some configurations are classified under EN50091-2 as “Class-A UPS for Unrestricted Sales Distribution.” For these
configurations, the following applies:
WARNING This is a Class-A UPS Product. In a domestic environment, this product may cause radio interference, in
which case, the user may be required to take additional measures.
Powerware and ConnectUPS are registered trademarks and Advanced Battery Management (ABM) is a trademark of
Powerware Corporation.
. Copyright 1999 Powerware Corporation, Raleigh, NC. All rights reserved. No part of this document may be reproduced
in any way without the express written approval of Powerware Corporation.

FCC Statement
The UPS configurations vary. Some configurations may or may not be classified by the Federal Communications
Commission (FCC). If your unit is classified by these standards, the corresponding information applies:
Class A
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause interference to radio
communications. Operation of this equipment in a residential area is likely to cause interference in which case the user will
be required to correct the interference at his own expense.

Special Symbols
The following are examples of symbols used on the UPS to alert you to important information:
RiskofElectricShock
DoNotOpenCover
CAUTION
CAUTIONTo reducethe riskofelectric shock,
Do not remove cover (or back)
No user-serviceable parts inside
Refer servicing to the factory
RISK OFELECTRIC SHOCK - Indicates that a risk of electric shock is present and
the associated warning should be observed.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for
additional information, such as important operating and maintenance
instructions.
RJ-45 RECEPTACLE - This receptacle provides network interface connections.
Do not plug telephone or telecommunications equipment into this
receptacle.
HEAT PRESENT - Indicates the presence of a hot surface or hot component.
Do not touch; allow the surface to cool before touching.
This symbol indicates that you should not discard the UPS or the UPS
batteries in the trash. The UPS may contain sealed, lead-acid batteries.
Batteries must be recycled.

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TABLE OF CONTENTS
1 Powerware 5140 –One of the Best! 1..................................
2 Safety Warnings 3.................................................
Sikkerhedsanvisninger 5.........................................................
Belangrijke Veiligheidsinstructies 6..................................................
Tärkeitä turvaohjeita 7..........................................................
Consignes de Sécurité 8.........................................................
Wichtige Sicherheitsanweisungen 9.................................................
Importantiistruzionidisicurezza 10..................................................
Viktig Sikkerhetsinformasion 11.....................................................
Regulamentos de Segurança 12.....................................................
Requisitos de seguridad 13........................................................
Viktig säkerhetsinformation 14......................................................
3 Installation 15.....................................................
Inspecting the Equipment 15.......................................................
Unpacking the UPS 15............................................................
Installation Overview 16..........................................................
Installing the Chassis 17..........................................................
Installing the Batteries 18.........................................................
ElectricalInstallation 22..........................................................
Installing OptionalEquipment 25....................................................
Remote Emergency Power-Off 25.................................................
Option Modules 26............................................................
Power Distribution Unit 26......................................................
UPSStartup 27.................................................................
4 Operation 31......................................................
Operating Modes 31.............................................................
NormalMode 32.............................................................
BatteryMode 32.............................................................
StandbyMode 32.............................................................
UPSShutdown 32...............................................................
Starting the UPS on Battery 33......................................................
Maintenance Bypass 33..........................................................

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5 Front Panel Menus 35...............................................
ControlButtons 35..............................................................
Escape Button 35.............................................................
Up or Down ArrowButtons 36....................................................
Left or Right Arrow Buttons 36...................................................
Select Button 36.............................................................
Main Menu 36.................................................................
Status 37...................................................................
Meters 37..................................................................
Active Alarms 37.............................................................
BatteryData 38..............................................................
Firmware Version 38...........................................................
Load Control 38..............................................................
Display Test 39...............................................................
System Setup 39................................................................
Set HW(Hardware) Configuration 40...............................................
Set Language 40.............................................................
Set Alarm Horn 40............................................................
Set Password 40.............................................................
Set Sync Range 40............................................................
Comm(Communications)Setup 41.................................................
Set Voltage 42...............................................................
Set Site Fault 42.............................................................
Set Sleep Mode 42...........................................................
6 Configuration 43...................................................
Load Segments 43..............................................................
Communication Port Configuration 44.................................................
NominalInput Voltage 46.........................................................
7 Battery Maintenance 47.............................................
UPS and Battery Care 47..........................................................
Storing the UPS and Batteries 47..................................................
When to Replace Batteries 47......................................................
Replacing Batteries 48...........................................................
Hot-Swapping the Batteries 49...................................................
Replacing the BatteriesWithout Utility Power 51......................................
Testing New Batteries 52.........................................................
Recycling the Used Batteries 52.....................................................

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8 Specifications 53..................................................
9 Troubleshooting 57.................................................
Initiating the Self-Test 57.........................................................
Site Wiring Fault 57.............................................................
Audible Alarmsand UPS Conditions 58................................................
Silencing an Audible Alarm 58....................................................
Service and Support 60...........................................................

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Powerware®5140 User’s Guide : www.powerware.com
CHAPTER 1
POWERWARE 5140 – ONE OF THE BEST!
The Powerware
9
5140 uninterruptible power system (UPS) protects
your sensitive electronic equipment from basic power problems such as
power failures, power sags, power surges, brownouts, and line noise.
Power outages can occur when you least expect it and power quality
can be erratic. These power problems have the potential to corrupt
critical data, destroy unsaved work sessions, and damage hardware —
causing hours of lost productivity and expensive repairs.
With the Powerware 5140, you can safely eliminate the effects of power
disturbances and guard the integrity of your equipment. The Powerware
5140 is flexible and powerful enough to handle expanding rack-based
applications.
Figure 1.The Powerware 5140
Because an integral part of power protection is power management
software, the Powerware 5140 comes fully equipped with two
communication ports, two serial cables, and a CD containing both
LanSafe III for networked systems and FailSafe III for standalone
systems.

Powerware 5140 – One of the Best!
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Providing outstanding performance and reliability, the Powerware
5140’s unique benefits include the following:
:
Power-factor corrected (PFC) design allows you to protect more
equipment by using a unity power rating of 6000 VA/6000W.
:
6U rack height conserves valuable rack space.
:
Easy UPS configuration and monitoring through the LCD front panel.
:
Advanced Battery Management (ABM
Z
) doubles battery service life,
optimizes recharge time, and provides a warning up to 60 days before
the end of useful battery life.
:
Extended runtimes with Extended Battery Modules (EBM).
:
Hot-swappable batteries simplify maintenance by allowing you to
replace batteries safely without powering down the critical load.
:
Start-on-battery compatibility allows you to power up the UPS even
if utility power is not available.
:
Sequential shutdown and load management through segmented
output receptacles.
:
Emergency shutdown control through the Remote Emergency
Power-Off (REPO) port.
:
Maintenance Bypass mode allows you to switch the UPS to utility
power for easy maintenance or upgrades.
:
Option modules provide enhanced communication capabilities for
increased power protection and longer battery backup times.
:
Compatibility with the Powerware ConnectUPS
9
Adapter provides
flexible network control.
:
The Powerware 5140 is backed by worldwide agency approvals.

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CHAPTER 2
SAFETY WARNINGS
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS. This manual containsimportant instructions that you
should follow during installation and maintenance of the UPS and batteries. Please
read allinstructionsbefore operating the equipment and save thismanualfor future
reference.
DANGER
ThisUPScontains LETHAL VOLTAGES. All repairsand service should be performed
byAUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER
SERVICEABLE PARTS inside the UPS.
WARNING
Only qualified service personnel(such asa licensed electrician) should perform the
UPS and option modules installation and initial startup. Risk of electricalshock.
The only user operations permitted are:
:
Starting up and shutting down the UPS
:
Operating the user interface
:
Connecting data interface cables
:
Monitoring the UPS with power management software

Safety Warnings
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CAUTION
:
Input overcurrent protection and disconnect switch must be provided byothers.
:
To reduce the risk of fire, connect only to a circuit provided with 40 amperes
maximum branch circuit overcurrent protection in accordance with the National
Electrical Code,ANSI/NFPA 70 and Canadian Electrical Code,C22.1.
:
Batteriescan present a risk of electrical shock or burn from high short circuit
current.Observe proper precautions. Servicing should be performed by qualified
service personnelknowledgeable of batteries and required precautions.Keep
unauthorized personnel away frombatteries.
:
Proper disposalof batteriesis required.Refer to your localcodesfor disposal
requirements.
:
ThisUPScontainsitsownenergysource(batteries).TheUPSoutputmaycarrylive
voltage even when the UPS is not connected to an AC supply.
:
Neverdisposeofbatteriesin afire.Batteriesmayexplodewhenexposedtoflame.
:
To reduce the risk of fire or electric shock,installthisUPS in a temperature and
humiditycontrolled,indoorenvironment,freeofconductivecontaminants.Ambient
temperature must not exceed 40

C(104

F). Do not operate near water or
excessive humidity (95% max).

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Sikkerhedsanvisninger
FARE
Denne UPS (ubrudt strømforsyning) indeholder LIVSFARLIG SPÆNDING. Al reparation
og service bør KUN foretagesaf AUTORISERET SERVICEPERSONALE.Der er INGEN
DELE i UPS’en,hvorpå en BRUGER BØR FORETAGE SERVICE.
ADVARSEL
:
Batterier kan give risiko til elektrisk stød eller forbrænding fra stærk
kortslutningsstrøm. Observer korrekte forholdsregler.
:
Korrektafkastning af batterier kræves. Henvend Dem tildereslokale love m.h.t.
affaldsreguleringer.
:
Denne UPS indeholder en selvforsynende energikilde (batterier).
Udgangskontakterne kan overføre stromførende spænding, når UPS’en ikke er
forbundet med en vekselstrømsforsyning.
:
Brændaldrigbatterierne.Batteriernekaneksplodere,nårdeudsættesforflammer.
:
Installer UPS’en i et temperatur- og fugtighedskontrolleret miljø frit for
konduktiverende materiale for, at reducere risikoen for brand og elektrisk stød.
Omgivelsestemperaturenmåikkeoverskride40

C.Betjenikkeudstyrerinærheden
af vand eller urimelig fugtighed (95% maksimum).

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Belangrijke Veiligheidsinstructies
GEVAAR
Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparatiesen
onderhoud dienen UITSLUITENDDOOR ERKEND SERVICEPERSONEEL te worden
uitgevoerd. Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER
kunnen worden GEREPAREERD.
OPGELET
:
Batterijen kunnen gevaar voor elektrische schokof brandwonden veroorzaken als
gevolg van hoge kortsluitstroom. Volg de desbetreffende aanwijzingen op.
:
Debatterijenmoetenopdejuistewijzewordenopgeruimd.Raadpleeghiervooruw
plaatselijke voorschriften.
:
DezeUPSbevatzijneigenenergiebron(batterijen).Deuitvoercontactdozenkunnen
onder spanning staan wanneerde UPS niet op een wisselstroom voeding is
aangesloten.
:
Nooit batterijen in het vuur gooien. De batterijen kunnen ontploffen.
:
Teneinde de kansop brand of elektrische schokte verminderendient deze UPS in
een gebouw met temperatuur- en vochtigheidregeling te worden geïnstalleerd,
waargeengeleidendeverontreinigingenaanwezigzijn.Deomgevingstemperatuur
mag40

Cnietoverschrijden.Niet gebruiken in de buurt van water ofbij zeerhoge
vochtigheid (max. 95%).

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Tärkeitä turvaohjeita
VAARA
Tämä UPS sisältää HENGENVAARALLISIAJÄNNITTEITÄ.Kaikki korjaukset ja huollot
on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖSTÖN TOIMEKSI. Tämä UPS ei
sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIAOSIA.
VARO
:
Akusto saattaa aiheuttaa sähköiskun vaaran taisyttyä tuleen mikäli akusto
kytketään oikosulkuun. Noudata asianmukaisia ohjeita.
:
Akusto täytyyhävittää säädösten mukaisella tavalla. Noudata paikallisia
määräyksiä.
:
Tämä UPS sisältää oman energialähteen (akuston). Ulostulorasioissa voi olla
jännite, kun UPS eiole liitettynä verkkojännitteeseen.
:
Älä koskaan heitä akkuja tuleen.Ne voivat räjähtää.
:
Vähentääksesitulipalonja sähköiskun vaaraa asenna tämäUPSsisätiloihin,joissa
lämpötila ja kosteuson säädettävissä ja joissa eiole sähköä johtavia
epäpuhtauksia.Ympäristön lämpötila eisaa ylittää 40

C. Älä käytä lähellä vettä
tai liian kosteissa oloissa (95 % maksimi).

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Consignes de Sécurité
Consignes Importantes De Sécurité - Conserver Ces Instructions
Cette Notice Contient Des Consignes Importantes De Sécurité
DANGER!
Cet UPScontient des tensions mortelles. Toute opération d’entretien et de réparation
doit être effectuée UNIQUEMENT PARUN PERSONNEL QUALIFIÉ AGRÉE. L’UPS n’a
AUCUNE PIÈCE RÉPARABLE PAR L’UTILISATEUR.
ATTENTION!
:
Une batterie peut présenter un risque de choc électrique ou de brûlure par un
transfert d’énergie ou un court-circuit. Prendre lesprécautionsnécessaires.
:
Une mise au rebut réglementaire des batteries est obligatoire. Consulter les
règlementsenvigueurdansvotrelocalitéconcernantlamiseaurebutdebatteries.
:
Cet UPS contient sa propre source d’énergie (batteries).Lesprises de sortie
peuvent être sous tension même lorsque l’UPS n’est pasbranché sur le secteur.
:
Ne jamais se débarrasser de batteries en lesincinérant. Elles risquent d’exploser
lorsqu’ellessont exposéesà une flamme.
:
Afin de réduire les risquesd’incendie et de chocélectrique,installer l’UPS
uniquementdansunespaceintérieuràtempératureethumiditécontrôléesetsans
matérielconducteur. La température ambiante ne doit pas dépasser 40

C. Ne pas
utiliser à proximité d’eau ou dans une atmosphère excessivement humide
(95 % max).

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Wichtige Sicherheitsanweisungen
WARNUNG
Lebensgefahr! Diese USVenthält TÖDLICHE SPANNUNGEN! Alle Reparatur- und
Wartungsarbeiten sollten NURVON AUTORISIERTEM WARTUNGSPERSONAL
durchgeführt werden. In dieser USVbefinden sich KEINE VOM BENUTZER ZU
WARTENDEN TEILE.
VORSICHT!
:
Batterien können aufgrund von Kurzschlußhochstrom Elektroschocks oder
Verbrennungen verursachen. Entsprechende Anleitungen befolgen.
:
Die Batterien müssen ordnungsgemäßweggeworfen werden.
Entsorgungsanweisungen sind den örtlichen Vorschriften zu entnehmen.
:
Diese USV enthält ihre eigene Stromquelle (Batterien). An den
Ausgangssteckdosen kann Spannung anliegen, selbst wenn die USV nichtan eine
Wechselspannungsquelle angeschlossen ist.
:
Batterien niemals verbrennen, da sie explodieren können.
:
Umdie Brand-oderElektroschockgefahrzuverringern,diese USVnur inGebäuden
mit kontrollierter Temperatur und Luftfeuchtigkeit installieren, in denen keine
leitenden Schmutzstoffen vorhanden sind. Die Umgebungstemperatur darf 40

C
nicht übersteigen. Die USV nicht in der Nähe von Wasser oder in extrem hoher
Luftfeuchtigkeit (max.95 %) betreiben.

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Importanti istruzioni di sicurezza
PERICOLO
La TENSIONE contenuta in questo gruppo statico dicontinuità è LETALE. Tutte le
operazionidiriparazione e dimanutenzione devono essere effettuate
ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO. All’interno del gruppo
statico dicontinuità NON visono PARTI RIPARABILIDALL’UTENTE.
ATTENZIONE
:
Lebatterie possono presentare rischio discossa elettrica o diustioniprovocate da
alta corrente dovuta a corto circuito.Osservare le apposite istruzioni.
:
Le batterie devono essere smaltite in modo corretto. Per i requisiti dismaltimento
fare riferimento alle disposizioni locali.
:
Questo gruppo statico dicontinuità contiene una fonte dienergia autonoma (le
batterie). Le prese diuscita possono condurre tensione energizzata quando il
gruppo statico dicontinuità non è collegato con una fonte di alimentazione a
corrente alternata.
:
Non gettaremai le batterie nelfuoco poichè potrebbero esploderese espostealle
fiamme.
:
Per ridurre il rischio di incendio o discossa elettrica, installare il gruppo statico di
continuità in un ambiente interno a temperatura ed umidità controllata, privo di
agenti contaminanticonduttivi. La temperatura ambiente non deve superare i
40

C. Non utilizzare l’unità in prossimità di acqua o in presenza di umidità
eccessiva (95% max).

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Viktig Sikkerhetsinformasion
FARLIG
Denne UPS’en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må
kun utføres av AUTORISERT SERVICEPERSONALE. BRUKERE KAN IKKE UTFØRE
SERVICE PÅ NOEN AV DELENE i UPS’en.
FORSIKTIG
:
Batterier kan forårsake elektriske støt eller forbrenning på grunn av høy
kortslutningsstrøm. Følg instruksene.
:
Batterier må fjernespå korrekt måte. Se lokale forskrifter vedrørende kravom
fjerning av batterier.
:
Denne UPS’en har en egen energikilde (batterier). Stikkontaktene kan være
strømførende selvom UPS’en ikke er tilsluttet en vekselstrømforsyning.
:
Kastaldribatterier iflammer, da de kan eksplodere,hvis de utsettes for åpen ild.
:
Foråredusere fareforbrannellerelektriskestøt, bør denne UPS’eninstalleresiet
innendørsmiljø med kontrollert temperatur og luftfuktighet som er fritt for
ledende,forurensendestoffer.Romtemperaturenmåikkeoverskride40

C.Denmå
ikke brukes inærheten avvann eller ved meget høy luftfuktighet (95% maks.).

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Regulamentos de Segurança
CUIDADO
OUPScontém VOLTAGEM MORTAL.Todos os reparose assistênciatécnica devemser
executados SOMENTE POR PESSOALDA ASSISTÊNCIATÉCNICAAUTORIZADO. Não
há nenhuma PEÇAQUE POSSA SER REPARADA PELO USUÁRIOdentro do UPS.
PERIGO
:
Asbateriaspodem apresentar o risco de choque elétrico,ou queimaduras
provenientes de alta corrente de curto-circuito. Observe as instruções adequadas.
:
Sigaosdevidosregulamentosao desfazer-se dasbaterias.Consulteos códigosdo
local para maiores informações sobre os regulamentos de descarte de produtos.
:
EsteUPScontémsua própria fonte de energia (baterias). Osreceptáculos desaída
podem conter voltagemativa quando o UPS não se encontra conectado a uma
fonte de alimentação de corrente alternada.
:
Nunca se desfaça das baterias jogando-as no fogo. Há risco de explosão quando
expostas à chamas.
:
Para reduziro risco de incêndios ou choques elétricos,instale o UPS em ambiente
interno com temperatura e umidade controladase livresde contaminadores
condutíveis.Atemperaturaambientenãodeveexceder40

C.Nãoopero-opróximo
a água ou em umidade excessiva (máx: 95%).