Prismatibro Prisma DI-5C User manual

MANUAL
INSTRUMENT
DI-5

2
Display
Push Buttons
Battery
Charge
Port
Transducer
port
Transducer
Tip Locking
Ring
Measuring Tip
Extension Bar 10 mm
Extension Bar 20 mm
Extension Bar 40 mm
Extension Bar 80 mm
Extension Bar 160 mm
INSTRUMENT OVERVIEW
Adjusting sleeve, 10 mm

3
HOW TO USE THE INSTRUMENT
1. Ensure that the cable is properly connected.
2. Select the applicable extension bar(s).
Don´t t the transducer yet.
3. Push POWER button and hold shortly.
Check the battery level when battery symbol show up.
If battery level is low charge the battery with the
enclosed charger.
Follow the Charger manual.
Note!
Use only the charger delivered with instrument.
4. Push LIGHT button if needed.
The backlight LEDs will light for 15 sec after
every button push.
5. Push RESET button
6. Fit the transducer between the webs in
the punch marks.
Adjust the screw ring to a reading close
to zero and lock it with the locking ring.
7. Push ZERO button.
8. Rotate crankshaft and check deection by normal procedure.
9. Note the results, and keep them to compare with the next measurements.
10. Remove the transducer by pressing it to one side.
Note!
It is normally unnecessary to unlock the adjuster.
11. Fit the transducer into the next crank web position.
12. Repeat the procedure from step 6.
NOTE 1
If the DI-5 is not used for
a long time, then it´s
necessary to charge the
battery at least
once a year.
NOTE 2
Don’t use the
charger as a
power supply.
It’s only for
charging the
Li-Ion battery.

4
FACTS ABOUT PRISMA DI5
TOLERANCE
Prisma DI-5 has a tolerance of max. 1% in the range of +/- 1,000 mm
and max 2% in the range of 1,000-2,000 mm.
HOW TO ACHIEVE OPTIMUM RESULTS
An accurate measurement result can be achieved if both transducer and the measured
object (Crankshaft) are having the same temperature so that the transducer temperature
is not changed during the measurement.
If the transducer’s temperature diers from the measured object (Crankshaft)
temperature, an error value of approximately 0.002mm/°C can be experienced.
That’s why the transducer should as far as possible, be temperature-acclimatized to
the measured object (Crankshaft) temperature before starting with the measurement.
SAFETY INSTRUCTIONS
• Be careful with tools that may cause short circuit at the battery charge port.
• Make sure to use only the original charger supplied with the Prisma DI-5.
TROUBLESHOOTING
• If the display is lighting up without any readings then please press on
the ”POWER” button for 3 seconds to switch o the device and try to start it again.
• If the Prisma DI-5 is not used for a long time or not being charged for at least once a
year then it may be dicult to start up the device and accordingly a battery reset can
probably help to have the Prisma DI-5 up and running again.
To reset the battery please do as follow
1. Remove the left cover of the display unit.
The cover which includes the battery charge port.
2. Pull out the battery contact and put it back again, the display will
start up and go down again.
3. Remount the left cover

5
CHANGE TRANSDUCER TIP
1. Remove adjusting sleeve 1and
locking ring 2
2. Unscrew the brass nut 3
3. Pull out the spring 4
4. Pull out the complete tip unit
5. Remove the teon
cover
5if mounted
6. Unscrew the tip 6from the core 7
and mount the new transducer tip
7. Remount in opposite order
2
356 7
14
MAINTENANCE
• The calibration certicate supplied with the Prisma DI-5 is valid
for 3 years. Please contact us if you would like to re-calibrate it.
• Make sure that the extension bars and measuring tips are in good
condition and replace it if it’s needed.

6
SPARE PART LIST
ITEM NO DESCRIPTION
412-2005 Transducer Standard, min 89 mm including measuring tip 10 mm
412-2214 Transducer Tip, Standard
412-2643 Adjusting sleeve, Standard, 12 mm
412-2794 Locking Ring, Standard, 12 mm
412-2893 Cable 7p/5p DIN, 3,6 meter
412-2897 Cable 7p/5p DIN, 7 meter
412-2899 Magnet to be Attached to cable
423-3005 Transducer Small, min 60 mm, including measuring tip 7 mm
423-3637 Adjusting sleeve, small 10 mm
423-3641 Locking Ring, Small, 10 mm
434-4005 Transducer W, min 100 mm, including measuring tip 10 mm
434-4758 Transducer Tip, 17 mm
458-5000 Extension Bar Set: 2x160 mm, 1x80, 40, 20, 10 mm, 10 mm measuring tip
458-5107 Extension Bar, 10 mm
458-5160 Extension Bar, 160 mm
458-5205 Extension Bar, 20 mm
458-5402 Extension Bar, 40 mm
458-5809 Extension Bar, 80 mm
458-6000 Spare Tips Set:
Transducer Tip Standard & 17 mm,
Measuring Tip Standard & 14 mm
458-6074 Measuring Tip, small, 7 mm
458-6106 Measuring Tip, Standard, 10 mm
458-6123 Measuring Tip, 14 mm
365-6022 Battery Li-Ion with 3 wires connector
501-1990 Battery Li-Ion with 2 wires connector
501-1992 Charger for Li-Ion battery
12-2903-A Prisma DI Plastic Case, Black 300x265x140 mm

7
RECYCLING
Decommissioning and Recycling of Prisma DI-5
• The metal parts to be recycled as metals
• The electronic parts to be recycled as electronics
• The plastic case/bag to be recycled as plastic
• The Lithium Ion battery to be recycled as Dangerous Goods

8
Prisma DI Ovality Kit
ITEM NO 488-8100
Cylinder liner maintenance.
The Ovality Kit is an accessory to the Prisma DI-5C and Prisma DI-5.
The method is simply giving 5 measuring points at each level of the
liner. To compare the levels you will also see how much the wear of
the liner is in the cylinder top.
Using the Prisma DI Ovality Kit together with Prisma DI-5C and kit
you do have an outstanding funktion to load all your measurements
into the PC software and print out graphs to see the wear and how
it develops over time.
Prisma DI-5C
• Made In Sweden
• Easy To Use
• Accuracy: 1/1000 mm
• Trickle Charge
• Option: Ovality Kit
• Transfer to
Windows-PC
Prisma DI-5
• Made In Sweden
• Easy To Use
• Accuracy: 1/1000 mm
• Trickle Charge
• Option: Ovality Kit
© PrismaTibro.se • 200318