Pro-Team PP10C Service manual

I&I
M
NSTALLATION NSTRUCTION
ANUAL
for
PROTEAM HEAT PUMP
I&I
M
NSTALLATION NSTRUCTION
ANUAL
for
PROTEAM HEAT PUMP

Contents
0. Introduction 3
1. Installation and Connection
1.1 Location on Site
1.2
1.3 Connecting the SPLIT Units
2. First tarting up
3. 1
4. Maintenance 1
4.1 To be checked up regularly 1
4.2 Leakage 1
4.3 Winterizing 1
5. Error Indications and Trouble Shooting 1
6. Wire Connection Tables 2
7. s pecifications 35
0.1 COP Graph 4
5
Unit 5
Connection 6
8
S 10
Setting and Operation 4
7
7
7
7
9
1
Unit s
2
Other views:

0. Introduction
Thank for buying the Proteam Heat Pump. Please read this manual, and take the
advantages of the benefits this unit.
made PVC & titanium tube which
withstands prolonged exposure to corrosives chlorinated water or brine.
he water pressure drop is less than 0.1 bar (10 kPa)
will is
you
of
Learn how to read all the information on the display. You can easily optimize the Heat
Pump performance.
The heat exchanger of the Heat Pump is from
such as
The swimming pool Heat Pump is easy to connect to the filter system (see chart on p. 5)
T at the normal flow rate. The flow
switch (see p. 9) stop the unit if the flow insufficient. PVC pipes can be run straight
into the unit.
General information
3
Producer:
Proteam Europa, as.
Kokstaddalen 31
N-5257 Kokstad
Norwegen
Function and Connection Chart of the Heat Pump
PP15C-410-(3)
P - Pro eam Pumpst
C - Compact
S - Split
Refrigerant
3 - 3 phases (if mentioned)
How the Proteam Heat Pumps are designated:

4

1. Installation and Connection
1.1 Location SiteUnit on
1. should outdoors in s
2. Connect the unit to the pool pump pressure side after al filters and before any
chlorinators, ozonators or dosing equipments (see next page). Place the eat ump
unit as close to the filter system as possible. It should be less than 15 m (50 feet).
will 50 mm ( ½”)
4. Consider the positioning of the water inlet and outlet to have good access for easy
draining of the unit for the winterizing.
5. The noise level is low, nevertheless we recommend to place the unit far away from the
sitting area so that you can enjoy your pool in silence.
6. Observe the distances from a wall or other objects as given in the picture below, so
that the air can flow unrestricted (bushes or other objects around).
7. The insulation of the water tubes between the unit and the filter system is very
important for energy saving.
For example: In case of 10 m distance and 10 deg C temperature difference
between the pool water and the ambient air, 2 cm insulation is required; the heat
loss will be approximately 0.5 kW. The Heat Pump will run c. 2-4 % longer. Without
the insulation the heat loss will be ca 1.5 kW, the unit will run 6-10 % longer.
8. The heating process generates condense water. Water drips into the base-pan and can
be led away with a hose. Under special weather conditions the process can produce
several litres within a short time. That is normal. If you suspect leakage, follow the
instructions on the page 5
This unit be installed , under special conditions also door .
l
hp
3. The standard model accept 1 PVC pipe for connecting to the pool
filtration piping.
heat
1.
5
AIR IN
AIR OUT
Air-flow: Horizontal Air-flow: Vertical
(Air-flow: Upwards)
2500 mm
2000 mm
AIR IN
Important: Min. distance to obstacle or walls

6
W interizing rain water from this valve.hen w d all
Heat Pump
When winterizing drain all water from this valve.
Pump
Pool
Inlet
Dosing equipment
Filter
Skimmer
1. Installation and Connection
1.2 Connection
Water flowing out of filter is divided by three valves: Some water is led to the Heat Pump
to be heated/cooled and then after being mixed with the water from the filter it is led
back to the pool.
Tandem Connection
This connection is used for 2 heat pumpscoupled .
from the filter
to the pool

1.2 Wrong Location and Connection (Examples)
The unit is located too close to the wall.
Wrong connection of the valves
Separate valves for IN-going and OUT-going water are necessary (see p. 5).
7

1.3 Installation and Connection - Split Unit
1. Connection3.1 of the two units of the SPLIT Heat Pump
Description and Location
The Main Unit (the bigger cabinet) has to be located outside (under special conditions
also inside - in a room with warm air continuously regenerated with energy, eg. with
equipment that continuously warm the air).
The Heat Exchanger (the smaller cabinet) is supposed to be installed in the filter room
connected to the water flow from the filter. On the Heat Exchanger there is
display/control panel.
The distance between these units should be kept within 10 m (33 ft). The Main Unit must
be connected to the Heat Exchanger with 2 pipes for the refrigerant (see the picture
below). One pipe is bigger than the other. The bigger (thicker) pipe is transporting
the refrigerant gas from the Main Unit to the Heat Exchanger (inside). In the Heat
Exchanger the energy is transferred to the pool water, the gas turns into liquid form
and is transported by the smaller pipe back to the Main Unit. (The liquid needs
smaller pipe than the gas.)
8
Main unit
(outside)
Air
Big tube
Small tube
Pool water IN
Pool water OUT
Heat exchanger
(inside unit)
SPLIT UNIT
Power
connection
Control
cable

9
Split Unit ConnectioHeat Pump - n
1. Connect thick tube between and and tighten properly
2. Connect thin tube to and tighten properly
3. Connect thin tube loosely on
4. Take off the cap on
5. Open a valve (under the cap C) only a little and feel air coming out on
6. Feel air and gas coming out on
7. After3-5secfeel gas only coming out on (observe a gas fog)
8. Tighten tube on tight
9. Open valve and fully
10. Check that all connections are fully tighten
11. Put back the caps on and and tight fully
Units are ready to start
BH
G
A
D
JA
A
A
A
JK
CD
Outside Unit Heat Exchanger - Inside unit (smaller cabinet)
use Hexagonal key 5 mm
Nuts Measurement
A-22
C-22
E-14
B-27
D-24
F-14
G-22
H-27 Tube connection

2. First starting up
1. Turn the filter pump .
2. Turn on
3. Check the air temperature and the automatic stop
4.
on Check the flow
the unit
Check the water warming-up
Technical notes
Flow switch
S
Check for water leak and verify flow to and from the pool.
the electrical power supply with the main switch .
before the fan starts running. Similarly, the compressor starts also
after some delay.
(after 10 minutes)
After a few minutes make sure the air leaving the side of the
unit is cooler than the air coming in .
When the unit is running, turn the filter pump off. The units should also
automatically.
(after 24 hours)
the unit and the pool pump to run 24 hours per day until
desired pool water temperature is reached. When the set water-in
temperature is reached (setting the values see p. ), the unit stops. It will
restart automatically (if the pool pump is running) when the pool
temperature drops more than 2 deg below the set temperature.
The unit is equipped with a flow switch that turns it on when the pool pump
is running and shuts it off when the pump off.
The unit is equipped with a 3 minute built-in solid state restart delay
included to protect the control circuit components and to eliminate restart
cycling and contact chatter. This time delay will automatically restart the
unit approximately 3 minutes after each control circuit interruption. Even a
br ef power interruption will activate the solid state 3 minute restart delay
and prevent the unit from starting unti nute countdown is
completed. Power interruptions during the delay period will have no effect
on the 3 minute countdown.
the unit age the
Turn There is some
delay
When the unit is on and the flow rate is too small, the flow switch will
automatically turn the unit off.
running front
(about 10 deg)
stop
Let continuously
the
13
water
switches If the water flow
(see technical Unit Specification) through the Heat Pump is too low the
Heat Pump will also shut off.
i
lthe3mi
olid state restart delay
10

11
Connection before starting
1. Remove the lid
(take care of all screws
and plastic washers
- do not lose them)
2. Remove
the front plate
Power
connection
Accessories

12
Drainage
connection
()
1 piece
outside Ø 13.5 mm
outside Ø 17.5 mm
Rubber foot
()
4 pieces
Connection
conjunction
50 mm
(2 pieces)
Connection before starting
Accessories

13
A - Drainage openning from the bottom pan (condens water)
B- o
e
Drainage connection (
C - Drainage connection fitted
utside Ø 13.5 mm or Ø 17.5 mm]
Connection before starting

3. Setting and Operation
3.1 LED Controller
When the unit is turned OFF, current time is displayed.
Viewing the parameters:
The settings and operation of the performed on the LED Controller.
(heating or cooling) you can change from
heating to cooling by pressing MODE while the Heat Pump is running.
4. Release both buttons.
5
6.
Heat Pump are The
Setting a parameter value is possible only when the unit is turned off.
By pressing ▲ or ▼ the parameter is chosen, and by simultaneous pressing
“MODE” and the main switch (first press “MODE”, hold it, and then press the
main switch) the value can be changed. pressing the main switch the
value is set and stored.
Exception: If the parameter 8 is set to 1
▲ or ▼. (see next two pages)
1. Switch the Heat Pump OFF by . (Clock will be displayed.)
2. Choose the parameter by pressing ▲ or ▼.
3. Press and hold MODE and then press .
. Change the parameter by pressing ▲ or ▼.
. Press The new value is stored.
LED screen contains two two-digit numbers. The first number indicates operation
parameter, the gives the value of the parameter.
The parameter value can be viewed while the pump is running by pressing ▲ or ▼.
If no button is depressed within 5 seconds, the LED displays the water n
temperature.
Press
other
-i
By next
Changing the parameters:
LED display
Press ▲ or ▼to set
or to view parameters
and the values.
Press the main
SWITCH to turn
the unit ON or OFF.
Switching the
running MODE
of the unit.
Press CLOCK
to set the time.
Press to set the
time when the unit
should turn on.
Press to set the
time when the unit
should turn off.
14

Heating
Temperature of the out-going
water in mode.
Range:
heating
15 to 40 °C
Default: 27 °C
Defrosting
Temperature to start the
DEFROST function.
Range: -30 to 0
Both conditions, i.e.
parameters 2 and 3 must be
fulfilled to start the
DEFROST mode.
°C
Default: -6 °C
Note:
Defrosting
Maximum time.
Range: 0 to 15 min
Default: 8 min
defrosting
If the unit is in the
defrosting mode the blue
DEFROST light on the
controller is on.
Note:
,
Cooling
Temperature of the out-going
water in cooling mode.
Range: 8 28to °C
Default: 27 °C
Defrosting
Running time of the com-
pressor after getting ice on
evaporator (energy collector).
Range: 30-90 sec
Default: 45 sec
Defrosting
Temperature
One of the conditions,
i.e. either parameter 4 or 5 is
enough to stop the DEFROST
mode.
to turn the
DEFROST function off.
Range: 0 to + 30 °C
Default: 13 °C
Note:
Not in use Auto restart
Automatic restart after
power failure.
0 - no auto restarting
HP remains off.
1 - automatic restart of the
HP after power failure
Running mode
0-
Switch the mode by
pressing the MODE button.
This is possible only if “8” is
set to “1”. All other settings
can be changed only when
the pump is turned off.
cooling only
1 - cooling & heating
2 - not available
3 - heating only
Note:
15

Pump
0 - always running (e.g.
because of filtering...)
1-Thepumpstarts60
seconds before the com-
pressor starts, and stops 30
seconds after the compressor
stops.
Current temperature of the
in-coming water from the
pool.
Temperature on the
Evaporator 1
Current temperature of the
out-going water to the pool.
Ambient air temperature
Temperature on the
Evaporator 2
If the evaporator is not
installed then 17 is displayed
Note:
.
16
Setting time
1. Switch the unit OFF.
▲▼
▲▼
2. Press CLOCK.
3. Press / to set hour.
4. Press CLOCK.
5. Press / to set minutes.
6. Press CLOCK to store.
Settin Time for
ON/OFFTIMER
The timer is set by pressing
TIMER ON (or TIMER OFF)
and subsequent setting the
time by . By pressing
TIMER ON (or TIMER OFF)
the timer setting is stored.
▲▼/
Cancelling the TIMER
The TIMER ON/OFF settings
can be cancelled by pressing
TIMER ON/OFF and CLOCK,
while the pump is ON or OFF.

4. Maintenance
4.1 To be checked up regularly
4. Winter ing
Water supply and water flow
asics
Distinguishing condensation and
Prevent freezing: All water must be discharged from the unit before winter
Lack of water or air entering into the system influences the performance
and reliability of the unit.
Keep the area around the unit dry, clean and well ventilated. Clean the
area regularly to maintain good
and save energy.
but
y
fins of the evaporator. If the relative humidity is very high
this could be as much as several litres an hour. The water will run down
the fins into the base pan and drain out through the plastic drain fitting.
This fitting is designed to accept 3/4” PVC tubing which can be pushed on
by hand and run into a suitable drain. It is easy to mistake the
condensation for a leakage inside the unit.
A quick way to verify that the water is condensation
is to shut off the unit and keep the pool pump running. If the water stops
running out of the base pan, it is condensation .
Even quicker way is to test the drain water for chlorine ,
if there si no chlorine present, then it s condensation
The operation pressure of the refrigerant system should be serviced only
by a certified technician
Before the Heat Pump is shut down for the winter period all water in the
pump and water system must be to prevent freezing.
Water is from the lower water connection .
Before first the Heat Pump after a longer period the system must
be fully filled with water.
The pool filter should be cleaned regularly.
evaporator (energy collector) COP
(efficiency)
Shut the electrical supply. Clean the evaporator with warm
water (if possible, not under high pressure). Be careful not to damage
the collector fins. Do not open the cabinet.
Since the Heat Pump cools down the air about 10 degrees, water ma
condense on the
, and not a leakage,
water
with the pool tester
i (in case that the pool
is sanitized with chlorine).
, preferably by a Proteam workshop.
,
drained (discharged)
drained (water inlet to the unit)
starting
Surroundings of the unit
Cleaning:
Condense water b
pool water inside the heat pump
4.2. Leakage
3 IMPORTANT: iz
17

18
A - Out-going water temperature sensor
B - In-going water temperature sensor
C - Water flow sensor
D - Multifunction refrigerant valve
Maintenance

5.1 Error Indications and Trouble Shooting
In case of any trouble the code is displayed on the LED controller.
Malfunction LED Reason Solution
Controller
Water inlet temperature PP1 The sensor is open Check or change
sensor failure .or short circuit the sensor
Water let temperature PP The sensor is open Check or change
sensor failure or short circuit the sensor.
PP The sensor is open Check or change
failure or short circuit the sensor.
PP The sensor is open Check or change
failure or short circuit the sensor.
PP The sensor is open Check or change
failure or short circuit the sensor.
erature PP Check the water flow switch.
between
aw o
P
Anti freezing
Malfunction of E 1 S
system 1 the
mal
(Only 3 phase units)
. Only for 3-phase engines.
n
Refrigerant
low
The water-in and water-
out temp. difference too s .
high. Error is displayed
after this occurs for
3 times within 30 minutes.
Communication failure EE8
out 2
Coil 1 sensor 1 3
Coil 2 sensor 2 4
Ambient air sensor 5
Temp difference 6 Water flow volume not
water-in sufficient, water pressure Check the water flow volume,
nd ater-out is too large to low. or system obstruction.
The first time freezing PP7 Ambient or inlet water Drain the water from the unit
indication temperature is too low.
The second time freezing P 7 Ambient or inlet water Drain the water from the unit
indication temperature is too low.
- PP7 Outlet water temperature Check the water flow volume
under cooling mode is too low. or outlet water temp. sensor.
E ystem 1(or 2) protection Check each protection point of
or 2 EE2 has failed. system 1(2), remove the
function according to System
Protection Board Malfunction
Table
Flow switch failure EE3 No or too little water flow Check the flow/ pump functioning
Switch failure Check/change the switch.
Wrong power supply EE4 Wrong connections Check the connection
connection or no connection of the power cable.
Wrong power supply nothing
con ections displayed
(PP25C/PP28C) (3 ph.)
High/low pressure EE4 charge too Check through each pressure
(PP10C/PP15C/ or high. Possible switch and return circuit.
PP25C/PP28C) system blockage.
EE5 Water flow rate not Check the water flow rate or
ufficient whether the system is jammed.
LED controller and Check the wire connection or
PCB connection failure change LED controller or PCB.
19

5. .2 System Protection Board Malfunction Table
(Only 3 phase units)
20
Disp. Problem Reason Action ResolutionReco
code verydescription
1 Icing/freezing on Refrigerant temperature Unit stops, Y Reduce the amount of
evaporator at the from the tube outlet is alarm the refrigerant
refrigerant inlet too low
2 Refrigerant Refrigerant temp. Before Unit stops, Y Increase the amount of
leakage tube inlet is too low. alarm the refrigerant
3 Low pressure Low pressure switch Unit stops, Y Check the pressure
action alarm switch and turn
the heat pump on
4 Compressor Compressor exhaust Unit stops, Y Check the refrigerant
temp. too high temperature is too high. alarm system
5 Over-current Current through the Unit stops, Y Check voltage on the
on compressor compressor is too high alarm power supply, check
short circuit at compr.
6 High pressure High pressure switch Unit stops, Y Check the pressure
action alarm switch (replace switch)
and turn the
heat pump on
7 Failure of the Temperature sensor Unit stops, Y Check the sensor
temperature sensor opened or short alarm (replace sensor)
circuit
8 Temperature sensor
sensor open or short circuit
9 Failure of the sensor Temperature sensor
at open or short circuit
E Power supply Wrong connection connection
wrong or no connection follow the
Connection Table)
output
the output
before tube*
Failure of the outlet Unit stops, Y Check the sensor
temperature alarm (replace sensor)
Unit stops, Y Check the sensor
alarm (replace sensor)
of the compressor
Unit stops, Y Check the
alarm (
* Water tube for outlet of the heat exchanger.