Prolux Endurance x1 User manual

Operations Manual

Endurance X1 Manual Dough Press - Model #: DP1100



WWW.PROLUXE.COM

Version: 101417



Congratulations on your selection of

the Endurance X1 Manual Dough

Press. Proluxe is a leading

manufacturer of food preparation

and cooking equipment designed for

the most demanding commercial

kitchens. Proluxe equipment is a

result of the highest quality

engineering and time-tested design.



This manual includes installation,

operation, and maintenance

procedures for your new Endurance

X1 Dough Press. Please read this

manual carefully and keep it with

your machine for proper operation

and lasting service.



I N S T A L L A T I O N



Domestic

Use a separate 15 amp AC circuit. Only

industrial extension cords with proper wire

size should be used; size 16/3 wire for

distance up to 25 feet, and size 14/3 for

distance up to 50 feet.



International

Use a designated 16 amp AC circuit. Only

industrial extension cords with proper wire

size (2.5 sq. mm) shall be used. Make sure

there is a proper electrical wall outlet located

within reach of the cord and plug attached to

the press.



Then place the dough press in an area which

allows for “swing clearance” of the lower

platen. The lower platen of the press requires

room in which to rotate and suggest a

minimum of 36 inches of unobstructed space

in front of the press shown in FIG. 1.



FIG. 1



Limited Machine Warranty

Proluxe warrants this dough press machine,

when operated under normal conditions, to

be free from manufacturing defects in

material and workmanship for a period of

one year on parts and labor from the invoice

date.



This warranty will be effective only when

Proluxe authorizes the original purchaser to

1

return the product to the factory in Perris,

California freight prepaid and only when the

product, upon examination, has proven to be

defective. This warranty does not apply to

any machine that has been subjected to

misuse, negligence or accident. Proluxe shall

not be liable for the injury, loss or damage,

direct or consequential, arising out of the use

or the inability to use the product. No claim

of any kind shall be greater in amount than

the sale price of the product or part to which

claim is made.



This is the sole warranty given by the

company, it is in lieu of any other warranties,

expressed or implied, in law or in fact,

including the warranties of merchantability

and fitness for a particular use, and is

accepted such by the purchaser in taking

delivery of this product.



S P E C I F I C A T I O N S



Electrical:

120V/60Hz/1425W/11.9 Amps

Also available; specify when ordering:

240V/50-60Hz/1425W/5.93Amps Includes:

72” cord and NEMA approved plug.



Shipping Weight:

190lbs. (76kg.) – DP1100



Familiarize yourself with the controls and

operating mechanisms before using the

Endurance X1.



(A) Pull-down pressing handle for raising

and lowering the upper platen. This

action forces the closing of the platens.



(B) Thickness control dial.



2

(C) On/Off button. The green light

above the button will illuminate when

powered on.



(D) Control Panel (See control board

operations)

(E) Handle Adjustments (See tightening

the pull-down handle)



(F) Upper Platen



(G) Lower Platen



(H) Handle for lower swing out platen.



Your dough press is equipped with a set of

rubber mounting pads.



If you would prefer a set of legs which would

raise your machine off the table 4 inches.

Please contact sales at [email protected] for

a set. Shipping charges may apply.



S A F E T Y S U M M A R Y



Warning

In case of power cord damage, do not

attempt to repair or replace the power cord.

Please contact the manufacturer or the local

distributor.



Avoid touching hot surfaces while operating

the machine.

Caution

During normal operation, the base of the

machine must be installed or placed above

the wall socket.



When servicing or cleaning the machine,

make sure that the power cord is removed

from the wall socket.



O P E R A T I O N T E M P E R A T U R E

& T I M E R C O N T R O L



FIG. A



Solid State Controller

This controller has three (3) control features:

1. Temperature – May be set from

100°-425°F (38°-163°C). Factory default is

200ºF.



2. Time – Time may be set from 1 second to

10 minutes.



3. Counter – Cycle counter counts the

number of applications from 1 to 9999 (see

additional Notes – Counter).



4. “2 Lower” (Fig. A) Refers to models using

upper and lower heated surfaces.



Controller Operation

1. Viewing the Modes of Operation:

To view the set points of temperature, timer

and counter, press MODE button to view the

desired mode of operation.



2. Changing Temperature:

3

Press MODE button until temperature is

displayed.



Press and hold SET button while pressing the

UP (↑) and DOWN (↓) arrow buttons to

desired temperature setting.



Fahrenheit/Celsius Conversion:

The temperature controller can be

programmed to display either ºF or ºC. Press

the MODE button until the temperature is

displayed . Then push a hold the SET button

for 10 seconds.



3. Changing Time:

Press MODE button until time is displayed.

Press and hold SET button while pressing the

UP (↑) and DOWN (↓) arrow buttons to

desired timer setting.



4. Resetting the Counter:

Press MODE button until the

counter is displayed.



To reset the counter (# of cycles),

simultaneously push UP (↑) or DOWN (↓)

arrow buttons (approx. 5 seconds).



D O U G H P R E S S I N G

O P E R A T I O N S



Setting Crust Thickness Control:

The thickness is determined by dough weight

and temperature setting on each platen.

Setting crust thickness is as simple as the

twist of a dial The thickness adjustment dial

can be located on the top of the machine.



Pressing Dough:

For best results, your dough should be

proofed before pressing, but it will also press

directly out of your refrigerator. Flour is not

required to press a crust and should not be

dusted on any part of the machine.



1. Check to see if you have the correct type

of electrical current or serious damage could

occur.



2. Press the power button, the green light

above will illuminate when powered on.



3. Set your desired temperature on the

control panel by using FIG. A and the

instructions above. We recommend a

temperature of 150ºF. Testing with your own

dough may desire a different setting.



Note



: Heat is provided in the upper platen is only

for purposes of enabling the dough to flow more

rapidly in the pressing cycle. The heat IS NOT

intended for baking



.



4. Set the thickness control which is located

on top of the machine. You can adjust this

control to your needs and requirements.



Note



: Diameter and thickness is determined

through experimenting with your own dough

and is a product of dough weight, temperature,

pressing time, and thickness setting.



5. Swing open the lower platen and

apply a quick spray of a good

water based food release on the lower

platen.



6. Place your pre-portioned ball of dough in

the approximate center of the lower platen.

Add another light spray to the top of the

dough ball.



4

7. Close the platen and pull the handle down

to begin pressing.



8. Hold the handle down and the timer will

actuate and, when the time cycle is

completed. Pull the handle back to starting

position and remove your product.



9. Remove Remove the finished product by

rotating the lower platen until you have

proper space to remove your dough.



10. Remove the crust, place on a pan or peel,

add toppings and bake.



A D D I T I O N A L N O T E S



Tightening the Pull-down Handle

The pull-down pressing handle requires

adjustment periodically to prevent it from

free falling. Whenever the handle becomes

loose it can easily be tightened.



1. Using a 3/16” hex shaped Allen

wrench, insert in key slot located on

the right beneath the upper shroud.



2. Tighten until the press action of the

handle becomes firm.



R E C O M M E N D E D S E A S O N I N G

& C L E A N I N G P R O C E D U R E S



Before use you must properly season

your platens to prevent your dough from

sticking.



Tools Required:

●Food release

●Soapy water solution

●Washcloth

●Paper towels



DO NOT use steel wool or harsh abrasives, it

will you will cause costly damage.



1. Before cleaning make sure the

unit is turned off.



2. Spray lower platen with approved

food release/oil spray.



3. Wipe oil across lower platen with

paper towel.



4. Wipe oil across upper platen.



5. Mix a warm dish soap and water

solution.



6. Soak washcloth and wring to

remove excess water.



7. Wipe lower and upper platen with

damp cloth.



P R E V E N T A T I V E 

M A I N T E N A N C E 



Proluxe machines are relatively maintenance

free. For a long lifespan, the following

preventative maintenance should be

followed:



Daily Care:

1. Platens: Turn your machine off and allow

to cool down before attempting to clean.

These platens should only be cleaned with

5

mild soap and warm water then wiped off

with a clean, soft cloth or soft sponge.



2. Exterior surfaces: Wipe daily with mild

soap and warm water will do the job quite

nicely.



DO NOT use ice or cold water to cool the

unit down. This can cause platen to warp.



Piston Maintenance:

In order to ensure pop and trouble free

operation of the press piston, it is important

that the machine be lubricated once every

three months, under normal operation. High

volume users may require more frequent

lubrication.



Please follow these instructions:



1. Locate the grease port on the

machine. Machines will pull down

arms has a single grease port located

below the upper head on the right

side of the vertical post.



2. Place grease gun head against grease

port and apply enough pressure to

allow gun head to engage the grease

port.



3. Squeeze handle of grease gun. This

will force the grease into the piston.



The lubricant use must be USDA-H-I

authorized for food machinery. This lubricant

can be ordered through Proluxe, part #

110-002.



Service Problems:

Contact our factory at (800) 624-6717 (U.S.

only) or approved service agency. When

contacting the factory for information, parts

or service instructions, please provide the

serial number of the machine be provided.

This number can be found on the serial plate

located on the rear of the machine.



6

Endurance X1 Troubleshoot Guide - Model #: DP1100



Problem

Cause

Action

Ref #

Power Button on

Digital Controller

face is depressed but

doesn’t turn on.

1. Power cord is not plugged in.



2. Circuit breaker is tripped off in the

site's breaker box.



3. Transformer has taken an

electrical surge and is damaged.



4. Check voltage on the secondary

side of the Transformer. If you read

12VDC then you are receiving

voltage to the controller.



5. Possible blown fuse.



1. Plug the power cord into wall

receptacle and power button.



2. Reset circuit breaker that the

grill is plugged into. Depress

Power Button to turn on.



3. Replace Transformer after you

check secondary side of

transformer. If working properly,

you should receive 12vdc.



4. Replace controller. Controller

should be on once the power

button is depressed.



5. Replace fuse.



68



-----



91



85



105

Digital controller's

LED's are scrambled

or randomly erratic.

If when turning on,

the display will first

go to segment check

1. Possibly a component on the

Digital controller is damaged.



2. Control needs to reset.

1. Replace digital controller.



2. While unit is on unplug unit,

wait for 1 min. Then plug machine

on again and depress the power

button.



-----



85

Digital controller on

startup goes through

LED segment check

(8888) then to

version # and then

loops back to to the

above reboot.

The relay driver on the digital control

may be blown.

Replace digital controller.

85

Digital display shows

PROB. No heat on

Upper Platen.



Sensor lost it's continuity as shown

on a muti-meter.

Disconnect prob that is open (no

continuity as shown on a multi-

meter. Must replace sensor

(RTD). Do not cut and splice new

sensor. Install new 2000 ohm

RTD sensor to under side of heat

platen and reconnect to the

controller.



41

When depressing the

The tactile buttons under the overlay

Carefully (no too much at one



7

tactile button on

digital controller,

nothing happens.



may be not close enough to activate.

Same goes if the buttons are already

pressed by overlay without

depressing button.



time to avoid fracturing the

traces on the controller) tighten

the nuts on the back of the

controller until button activate.

Same goes in reverse if buttons

are held down by the overlay.



Digital display shows

relay and particular

zone is overheating.

Beeper not

functioning or

intermittent beeper

sound.



1. The relay on the switched side is

not opening to regulate temperature.



2. Beeper on digital control board

failed.



1. Replace the relay.



2. Replace digital controller board

92



85

If setpoint is reached

but slightly off in

temperature.

Offset may need to be calibrated and

adjusted.

Call (800) 624-6717 ext. 129 for

instructions.



Heater platen

overheating

If the relay (depending on the year of

the model) on the coil side are

receiving 12vdc indicates the

controller is functioning properly. On

the switching side of the relay, is

there 120 vac going to the heater in

question. If there is no voltage on

the to the switching side of the relay

to the heaters, the relay is not

working properly.



Replace relay If the controller's

heat-on LED is not lit indicating

the controller is working

properly.



92

Dough not having

same thickness

across the press

dough.



Adjust upper platen for level press

Underneath the housing there is

4 stacked hex bolts sitting over

the upper platen attached to the

arm. The top bolts are called

locking bolts. The 4 larger hex

bolts below are adjustment bolts.

Break free the 4 locking bolts.

With an open end wrench adjust

the bolts (1/8 turn at a time).

After testing, tighten the locking

bolts making sure not to move

the larger adjustment bolts

11



And



12



8



9



10

Endurance X1 Part List - Model #: DP1100



ITEM

#

DESCRIPTION

DP1100A 120

~ AC

DP1100B 240

~ AC

DP1100C 220

~ AC

DP1100TA

DP1100COA

DP1100PIA

120 ~ AC

DP1100TB 240

~ AC

DP1100TC 220

~ AC

QTY

1

BASE

ASSEMBLY

110931101

1

2

ARM

MACHINED

11010212101

1

3

LOWER

PLATEN STOP,

ASSEMBLY

110102130

1

4

NUT, HEX

3/8-16

NH3816

1

5

GEAR BAR

1109361

1

6

HANDLE

SOCKET

11016650

2

7

HANDLE,

PRESSURE

1109390

1

8

RELAY, SOLID

STATE

MPR90217

1

9

MICROSWITC

H BRACKET

1101021213

1

10

MICRO

SWITCH

V15G31C25K

1

11

MARKER STRIP

#2

MS6992

1

12

BLOCK,

TERMINAL

ASSY 2 STAGE

11096914

1

13

FUSE HOLDER

1 AMP

MPPF708

1

14

FUSE BUSS 1

AMP

MPPF701R

1

15

TRANSFORME

R

11096975

1

16

COLLAR, GEAR

BAR

11013183

2

17

ASSEMBLY,

TENSION

STRAP

11041663

1

18

RACK, GEAR

1109380

1

11

19

ASSEMBLY,

PISTON

11018974

1

20

SHIM, GEAR

RACK

110144120

1

21

BOLT, LEVEL

ADJUSTMENT

1109367

4

22

BOLT, HEX

5/16-18 X 1

3/4" GR5

BH51618134G

5

BH51618134G

5

BH51618134G

5

BH51618134G

5

BH51618134G

5

BH51618134G

5

4

23

CAP, VINYL

(ADJUSTMENT

SCREWS)

SC0687

4

24

SCREW,

SOCKET HEAD

3/8-16 X 3/4

SSH381634

2

ITEM

#

DESCRIPTION

DP1100A 120

~ AC

DP1100B 240

~ AC

DP1100C 220

~ AC

DP1100TA

DP1100COA

DP1100PIA

120 ~ AC

DP1100TB 240

~ AC

DP1100TC 220

~ AC

QTY

25

CLAMP, CABLE

3/8

CC38

1

26

WASHER, SAE

#8

WSAE8

5

27

SCREW,

PHILLIPS PAN

HEAD 8-32 X

3/8

SP83238

3

28

CAM RAMP

ASSEMBLY

1109310

1

29

WASHER,

WAVE .505

I.DX.750 O.D, X

.045

5806282

1

30

CLIP "E"

RETAINING

1/2

MPSC240

1

31

BRACKET,

HOUSING

ASSEMLBY

110144130

1

32

SCREW,

SOCKET HEAD

1/4-20 X 3 1/4

SSH1420314

1

33

NUT, HEX

1/4-20

NH1420

3

34

BUSHING,

TENSION

STRAP

11018966

1

35

BUSHING,

SPACER

11024369

1

12

36

SCREW, SET

1/4-20 X 3/8

SST142038

6

37

SCREW, SET

SOCKET HEAD

1/4-20 X 7/8

SST142078

2

38

SCREW,

PHILLIPS PAN

2-56 X 1/4

SP25614

1

39

SCREW,

BUTTON

HEAD

1/4-20X3/4

SB142034

3

40

FITTING, ZERK

1/4-28

B792

1

41

SCREW,

ROUND HEAD

4-40 X 5/8

SLOTTED

SR44058

2

42

SCREW, PAN

HEAD 8-32 X 1

SP8321

1

ITEM

#

DESCRIPTION

DP1100A 120

~ AC

DP1100B 240

~ AC

DP1100C 220

~ AC

DP1100TA

DP1100COA

DP1100PIA

120 ~ AC

DP1100TB 240

~ AC

DP1100TC 220

~ AC

QTY

43

SCREW, PAN

HEAD

PHILLIPS 8-32

X 1/2

SP83212

2

44

WASHER,

INTERNAL

TOOTH LOCK

#8

WLIT8

2

45

NUT, HEX 8-32

NH832

2

46

HOUSING

MACHINED

110178154220

1

110178154220

1

110178154220

1

110178154220

1

110178154220

1

110178154220

1

47

DIGITAL

CONTROL

11096905211

1

48

ASSEMBLY,

CONTROL

FACIA

11086027

1

49

NUT, HEX 6-32

NH632

8

50

WASHER,

INTERNAL

TOOTH LOCK

#6

WLIT6

8

51

WASHER,

STEEL

311150019

4

52

NYLON

SPACER, 1/4 X

110969111

4

13

.141 X 9/32

LONG

53

KNOB,

THICK/THIN

MACHINED

1109309

1

54

SCREW,

SOCKET FLAT

HEAD 1/4-20 X

3/4

SF142034

1

55

SHIM WASHER

WS12031

1

56

BUSHING,

FLANGE

212NN014200

00

212NN014200

00

212NN014200

00

212NN014200

00

212NN014200

00

212NN014200

00

1

57

SHIM, LOWER

PLATEN

110379322055

1

58

OVERLAY,

DIGITAL

CONTROL

PANEL

ODP1100

1

59

COVER PLATE,

BASE

11010954

1

ITEM

#

DESCRIPTION

DP1100A 120

~ AC

DP1100B 240

~ AC

DP1100C 220

~ AC

DP1100TA

DP1100COA

DP1100PIA

120 ~ AC

DP1100TB 240

~ AC

DP1100TC 220

~ AC

QTY

60

FEET, RUBBER

RF209

4

61

BOLT, HEX

8-32 X 1/4

BH83214

6

62

POST, LOWER

PLATEN

11015960

1

63

CABLE STRAIN

RELIEF

MPSS168

1

64

POWER CORD

110969174

110969175

110969174

110969175

1

65

SCREW,

SOCKET HEAD

3/8-16 X 1

SSH38161

1

66

SCREW,

PHILLIPS PAN

HEAD 8-32 X

1/4

SP83214

4

67

DETENT,

PLUNGER

SPRING 3/8-16

MPSP134

1

68

DECAL USA

STICKER

DPROUSA

1

69

ORING, #2-28

N-70, PISTON

238N70

1

70

WIRE

HARNESS

110560051

1

14

71

WIRE, TGGT,

14GA.

(HEATER)

110069

7

FT.

72

TFE SHRINK

TUBING

110131

.33

FT.

73

SENSOR

ASSEMLBY

110949110

1

74

TERMINAL,

RING #8

1604

1

75

14-16 GA #10

FORK

TERMINAL

INSUL.

1626

1

76

TERMINAL

Q.D. 3/16 X

18/22GA.

2280

2

77

SCREW, PAN

HEAD 6-32 X

1/4

SP63214

1

78

WASHER, SAE

5/16

WSAE516

4

79

WASHER, SAE

#6

WSAE6

1

80

WIRE, TFE

14GA. GREEN

WTFE14G

3.08

FT.

ITEM

#

DESCRIPTION

DP1100A 120

~ AC

DP1100B 240

~ AC

DP1100C 220

~ AC

DP1100TA

DP1100COA

DP1100PIA

120 ~ AC

DP1100TB 240

~ AC

DP1100TC 220

~ AC

QTY

81

SCREW, SET

3/8-16 X 1/2

SST381612

1

82

SLEEVING,

PVC WIRE

OPVC1050

1.33

FT.

83

TERMINAL,

FEMALE

MOLEX

MPSQ100

1

84

TERMINAL,

RING #6

1601HT

1

86

SHROUD,

UPPER

PLATEN

1109336

1

87

KNOB, SWING

AWAY

110017

1

88

FLANGED

BUSHING

MACHINED

110102167

1

15

90

PLATE, LOWER

PLATEN LOCK

ASSEMBLY

11030623

1

91

HANDLE

LOWER

PLATEN

1106301

1

92

SCREW,

BUTTON

HEAD 1/4-20 X

3/4

SB142034

2

93

SCREW,

BUTTON

HEAD 1/4-20 X

5/8

SB142058

1

94

SCREW,

BUTTON

HEAD 5/16-18

X 3/4

SB5161834

3

95

PINION GEAR

ASSEMBLY

1109360

1

96

KEYWAY, #9

3/16 X 3/4

KW931634

4

97

BRACKET,

MICRO

SWITCH

110200019

1

98

WASHER,

SPLIT LOCK,

1/4

WL14

1

99

SCREW, SET

1/4-20 X 3/4

CONE POINT

SST142034CP

1

100

WASHER, SAE

3/8

WSAE38

1

101

SCREW, SET

1/4-20 X 1/4"

SST142014

3

102

MANUAL

DP1100

MDP1100

1

ITEM

#

DESCRIPTION

DP1100A 120

~ AC

DP1100B 240

~ AC

DP1100C 220

~ AC

DP1100TA

DP1100COA

DP1100PIA

120 ~ AC

DP1100TB 240

~ AC

DP1100TC 220

~ AC

QTY

A1

UPPER

PLATEN WIRE

ONLY

110074120PK

110074240PK

110074220PK

110074120K

110074240K

110074220K

1

A2

UPPER

PLATEN

COMPLETE

ASSEMBLY

110074120PAK

110074240PAK

110074220PAK

110074120AK

110074240AK

110074220AK

1

16

A3

LOWER

PLATEN

ASSEMBLY

11015932PK

11015932K

1

A4

PINION GEAR

ASSEMBLY

1109360K

1

A5

KIT, MICRO

SWITCH

BRACKET

ASSEMBLY

110200019K

1



17



18

Warranty & Return Policy



Proluxe warrants all products manufactured

by it against defects in workmanship or

materials from the date of purchase for a

period of 1 year on parts and labor. This

warranty applies to only equipment

purchased and used in the United States.



Warranty period shall begin when equipment

ships. Warranty travel will only be covered

for 60 miles.



ALL WARRANTY SERVICE CALLS MUST BE

APPROVED BY PROLUXE. IF THIS

PROCEDURE IS NOT FOLLOWED,

WARRANTY SERVICE WILL NOT BE

COVERED. WARRANTY SERVICE WILL BE

PAID ON STRAIGHT TIME, OVERTIME

WILL NOT BE COVERED.



E X C L U S I O N S



Wood & Gas Fired Ovens

Warranty applies to the main body of the

oven being steel / refractory and insulation

shall be free from defects in materials and

workmanship for a period of four years from

the date of purchase. The gas equipment

shall be free from defects in materials and

workmanship for a period of one (1) year

from the date of purchase. Lifetime warranty

against cracks on the oven floor.



Special Order Equipment and

Accessories

Cannot be canceled and are not returnable

unless defective within the terms of this

warranty.

In no event shall Proluxe be liable for

consequential damages arising out of the

failure of any of its products if operated

improperly or caused by normal wear or

damaged by operator abuse.



Limited Lifetime Warranty on

Heating Elements

If replacement is needed, Proluxe will send

the new part at no charge but labor will not

be covered unless the unit is still under the 1

year manufacturer warranty.



R E T U R N E D M E R C H A N D I S E

P O L I C Y



Should it become necessary to return any of

the company’s products, the following

instructions must be adhered to: First,

contact our customer service department for

approval and a return authorization number.

Please have the serial number of your item

available at that time. All merchandise must

be shipped freight prepaid by customer or

service agency. Subject to the inspection of

the product by the company, a restocking

charge of 20% of the Net purchased price

paid to Proluxe will be assessed.

Merchandise may not be returned for credit

without prior written approval of Proluxe.



Collect shipments will not be accepted. No

returns after 60 days of original shipment

date on machines. Purchased parts may not

be returned after 30 days. If upon inspection

by Proluxe or its authorized agent it is

determined the equipment has not been used

in an appropriate manner, has been modified,

19

Prolux Endurance X1 User manual

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