PRONAR ZMC3.1 User manual

PRONAR SP. Z O.O.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
PHONE: [phone] [phone]
[phone] [phone]
FAX: [phone] [phone]
www.pronar.pl
REVISION 1C
04-2020
PUBLICATION NO.: 588.01.UM
EN
OPERATOR MANUAL
TRAILED SWEEPER
PRONAR ZMC3.1
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL

PRONAR ZMC3.1
TABLE OF CONTENTS
INTRODUCTION
INTRODUCTION 2
SYMBOLS APPEARING IN THIS OPERATOR MANUAL 3
DIRECTIONS USED IN THIS OPERATOR MANUAL 4
INSPECT THE MACHINE UPON DELIVERY 5
FIRST START-UP OF THE MACHINE 6
BASIC INFORMATION
1.1 IDENTIFICATION 1.2
1.2 INTENDED USE 1.4
1.3 REQUIREMENTS 1.5
1.4 EQUIPMENT 1.6
1.5 TERMS & CONDITIONS OF WARRANTY 1.7
1.6 TRANSPORT 1.8
1.7 ENVIRONMENTAL RISK 1.11
1.8 WITHDRAWAL FROM USE 1.12
SAFETY ADVICE
2.1 BASIC SAFETY RULES 2.2
2.2 SAFETY WHEN HITCHING THE MACHINE 2.3
2.3 MACHINE OPERATION 2.4
2.4 TRANSPORTING THE MACHINE 2.5
2.5 SAFETY RULES WHEN MAINTAINING HYDRAULIC SYSTEM AND PNEUMATIC
SYSTEM 2.6
2.6 SAFE MAINTENANCE PRINCIPLES 2.7
2.7 DRIVING ON PUBLIC ROADS 2.9
2.8 TYRES 2.11
2.9 OPERATING PTO SHAFT. 2.12
2.10 DESCRIPTION OF RESIDUAL RISK 2.14
2.11 INFORMATION AND WARNING DECALS 2.16
DESIGN AND OPERATION
3.1 TECHNICAL SPECIFICATION 3.2
3.2 HYDRAULIC SYSTEM 3.3
3.3 SWEEP SYSTEM 3.6
3.4 SPRAY SYSTEM 3.7
3.5 CONVEYOR AND WASTE CONTAINER 3.8
3.6 BRAKE SYSTEM 3.9
3.7 ELECTRICAL SYSTEM 3.12
CONTROL PANEL
4.1 CONTROL PANEL 4.2
4.2 LCD PANEL 4.4

PRONAR ZMC3.1
4.3 LCD PANEL MENU 4.5
4.4 ALARMS AND WARNINGS 4.12
CORRECT USE
5.1 PREPARE FOR WORK 5.2
5.2 TECHNICAL INSPECTION 5.4
5.3 CONNECT THE MACHINE TO THE CARRIER VEHICLE (TRACTOR) 5.5
5.4 SWEEPER OPERATION 5.13
5.5 DRIVING ON PUBLIC ROADS 5.27
5.6 STOP THE MACHINE - EMERGENCY MODE 5.29
5.7 AUDIBLE ALARM 5.30
5.8 UNHITCH THE MACHINE FROM THE CARRIER VEHICLE 5.31
MAINTENANCE
6.1 SERVICE INTERLOCK 6.2
6.2 ADJUST THE SWEEPING UNIT AND CONVEYOR 6.3
6.3 REPLACE BRUSHES AND CONVEYOR COMPONENTS 6.7
6.4 HYDRAULIC SYSTEM MAINTENANCE 6.10
6.5 MULTIPLIER GEAR BOX MAINTENANCE 6.15
6.6 SPRAY SYSTEM SERVICE 6.16
6.7 ELECTRICAL SYSTEM MAINTENANCE 6.18
6.8 BRAKE ADJUSTMENT 6.20
6.9 PNEUMATIC SYSTEM MAINTENANCE 6.22
6.10 CHECK AND ADJUST WHEEL AXLE BEARINGS 6.25
6.11 WHEEL MAINTENANCE 6.26
6.12 LUBRICATION 6.28
6.13 CENTRAL LUBRICATION (OPTION) 6.34
6.14 STORAGE 6.35
6.15 TIGHTEN BOLT CONNECTIONS 6.36
6.16 TROUBLESHOOTING 6.37

INTRODUCTION

Introduction
2PRONAR ZMC3.1
INTRODUCTION
Information in this document is current at
date of publication. As a result of improve-
ments, some numerical values and illustra-
tions contained in this publication may not
correspond to the actual specication of
the machine supplied to the user. The ma-
nufacturer reserves the right to introduce
design changes in machines produced
that facilitate and improve the quality of
machine operation, without making minor
amendments to this Operator Manual.
This Operator Manual is an integral part of
the machine documentation. Before using
the machine, the user must carefully read
this Operator Manual and observe all re-
commendations. This guarantees safe
operation and ensures failure-free work
of the machine. The machine is designed
to meet obligatory standards, documents
and legal regulations currently in force.
If the information in this Operator Manual
needs clarication, refer for assistance to
the sale point where the machine was pur-
chased or to the Manufacturer.
It is recommended that the serial number
of the machine is inscribed in the spaces
below after purchase of the machine.
U.10.1.EN
This Operator Manual contains important safety and operating instructions for
the machine. The Operator Manual should be kept near the machine so that it is
accessible to authorized operators.
Keep this manual for future reference. If the Operator Manual is lost or damaged,
contact the seller or the manufacturer for a copy.
The Operator Manual is intended for the end user. For this reason, some
required maintenance activities are listed in the inspection tables but the
procedure is not described in this Operator Manual. To perform these activities,
call the manufacturer’s authorized service centre.

3PRONAR ZMC3.1
Introduction
SYMBOLS APPEARING IN THIS OPERATOR MANUAL
DANGER
Information, descriptions of danger and
precautions as well as recommendations
and prohibitions associated with the safety
of use are marked in the text with the sign
DANGER. Failure to observe the instruc-
tions may endanger the machine opera-
tor’s or other person’s health or life.
IMPORTANT
Vital information and instructions that
must be observed are highlighted by
a border and accompanied by the text:
IMPORTANT. Failure to observe the in-
structions may lead to damage to the ma-
chine as a result of improper operation,
adjustment or use.
TIP
Additional tips included in the Operator
Manual describe useful advice for the ma-
chine operation and are marked with the
sign TIP.
U.02.1.EN
DANGER
IMPORTANT
TIP

Introduction
4PRONAR ZMC3.1
DIRECTIONS USED IN THIS OPERATOR MANUAL
Left side – side to the left hand of the ope-
rator facing in the direction of machine’s
forward travel.
Right side – side to the right hand of the
operator facing in the direction of ma-
chine’s forward travel.
Rotation to the right – clockwise rotation
of a mechanism (the operator is facing the
mechanism).
Rotation to the left – counterclockwise
rotation of a mechanism (the operator is
facing the mechanism).
U.03.1.EN
A B
C
D588-U.01-1
Rysunek 1.1 Directions used with reference to the machine
(A) front (B) rear (C) right side (D) left side

5PRONAR ZMC3.1
Introduction
INSPECT THE MACHINE UPON DELIVERY
The manufacturer guarantees that the
machine is fully operational and has been
checked according to quality control pro-
cedures and is ready for use. This does
not release the user from an obligation to
check the machine’s condition after de-
livery and before rst use. The machine
is delivered to the user completely as-
sembled. Detailed information concerning
the machine hand-over are included in the
WARRANTY BOOK.
INSPECTION RECOMMENDATIONS
• Check completeness of the machine
according to order (standard and
optional equipment).
• Check the machine for missing parts
or damage resulting from wrong
transport of the machine to its desti-
nation (crushing, piercing, bending or
breaking of parts etc.).
• Check technical condition of covers
and protection devices.
• Check condition of paint coating;
check the machine for traces of
corrosion.
• Check technical condition of tyres
and tyre pressure.
• Check if the nuts and bolts xing the
wheels are properly tightened.
• Check technical condition of drawbar
eye and if correctly installed.
• Check technical condition of elastic
hydraulic lines.
• Check technical condition of pneu-
matic conduits.
• Check that there are no hydraulic oil
leaks.
• Check the electric lamps of the
machine.
• Check electrical controls (panel,
harness).
• Check hydraulic cylinders for leaks of
hydraulic oil.
Discovered defects should be notied
directly to the seller in order to remove
them.
U.11.2.EN
TIP
Releasing the machine to the buyer involves a deta-
iled visual inspection and verification of the machine
operation, as well as instructions for the buyer on the
basic principles of operation.
The trailer is operated for the first time in the presen-
ce of the Seller.

Introduction
6PRONAR ZMC3.1
FIRST START-UP OF THE MACHINE
Before you start using the machine, you
should familiarize yourself with its design,
principle of operation, available equipment
and operation and, above all, with safety
rules.
PROCEDURE
• The user must read this Operator
Manual and observe all the recom-
mendations contained in it.
• Adjust the height of the drawbar to
the tractor hitch.
• Perform the daily inspection of the
machine in accordance with the
guidelines in the inspection schedule.
• Check all the machine lubrication
points, lubricate if necessary ac-
cording to the recommendations in
the lubrication schedule.
• Check correct tightening of bolt and
nut connections (in particular connec-
tions of suspension system, drawbar
eye and wheels).
• Ensure that pneumatic, hydraulic and
electric connections in agricultural
tractor are according to the require-
ments, if not the machine should not
be hitched to the carrier vehicle.
If all the above checks have been per-
formed and there is no doubt as to the
good technical condition of the machine, it
can be connected to tractor.
Start tractor, inspect individual systems
and conduct test start-up of machine and
make test drive without loading. It is recom-
mended that the inspection is conducted
by two people, one of which should always
remain in the tractor cab. Test start should
be conducted according to the sequence
shown below.
• Connect the machine to the ap-
propriate hitch on the agricultural
tractor.
• Connect the brake system and elec-
trical system lines (see „5.3 HIT-
CHING TO TRACTOR”).
• Turn on individual lights, check the
operation of the electrical system.
• Connect the PTO shaft to the tractor
Power take-off shaft.
• Start and check the operation of the
hydraulic system and all functions of
the machine (see „5.4 SWEEPER
IMPORTANT
During the first use, the machine is checked in the
presence of the Seller. The Seller is obliged to con-
duct the training in safe and correct operation of the
trailer.
Training by the seller does not release the user from
the obligation to read this manual in advance and
follow the instructions in it.

7PRONAR ZMC3.1
Introduction
OPERATION”).
• When moving off check if the main
brakes operate correctly.
• Perform test drive. Check the ma-
chine’s braking efciency while
driving.
• Stop tractor and turn off the engine,
immobilise the tractor and the ma-
chine with parking brake.
If during test run worrying symptoms occur
such as:
• excessive noise and abnormal
sounds originating from the rubbing
of moving elements,
• leakage and pressure drop in braking
system,
• incorrect operation of hydraulic and /
or pneumatic cylinders,
• other faults,
stop operating the trailer and do not
operate it until the malfunction is cor-
rected. If a fault cannot be rectied or
the repair could void the warranty, please
contact retailer for additional clarications
or to perform the repair.
After completion of test drive check ti-
ghtness of wheel nuts.
2.6.588.01.1.EN
DANGER
Careless and incorrect use and operation of the ma-
chine, and failure to follow instructions in this Opera-
tor Manual is dangerous to your life and health.
The machine must never be used by unauthorised
persons, including children, and people under the in-
fluence of alcohol or other abusive substances.
Non-compliance with the safety rules of this Opera-
tor’s Manual can be dangerous to the health and life
of the operator and others.

Introduction
8PRONAR ZMC3.1

BASIC INFORMATION
SECTION 1

Section 1 Basic information
1.2 PRONAR ZMC3.1
1.1 IDENTIFICATION
The machine is marked with a nameplate
(1) on the right-hand front wall beam and
a serial number (2) is stamped under the
nameplate. The meaning of the individual
items found on the nameplate are pre-
sented in table (1.1). Record the serial
number in the upper box.
Table 1.1. Markings on nameplate
L P. Meaning
A General description and purpose
B Symbol /Machine type
C Year of manufacture
D VIN
EOfcial certicate number
F Tare weight
G Maximum gross weight
H Carrying capacity
I Permissible hitching system load
J Permissible axle 1 load
KPermissible second axle load - not
applicable
588-E.01-1
PRONAR
SZBZMC31XL3X30010
A
B
C
E
G
H
I
J
K
F
1
2
D
Figure 1.1 Machine identication
(1) nameplate (2) the VIN of the machine
S Z B Z M C 3 1 X X

Section 1
1.3PRONAR ZMC3.1
Basic information
The serial number of the axle and its
type are stamped onto the nameplate
secured to the axle prole – gure (1.2).
After purchasing the machine, it is recom-
mended to enter the serial number of the
axle in the box below.
E.2.6.588.01.1.EN
588-E.02-1
1
2
3
Figure 1.2 Axle identication
(1) wheel axle (2) name plate (3) axle serial number

Section 1 Basic information
1.4 PRONAR ZMC3.1
1.2 INTENDED USE
PRONAR ZMC3.1 sweeper is used for
sweeping hard-surfaced streets (cobble-
stone, asphalt, concrete) and large areas
such as yards, parking spaces, warehouse
areas. The side brush also allows you to
sweep gutters, sewer bays and paved
strips behind the curb.Using the machine
for other purposes will be regarded as
contrary to intended use.
The sweeper is designed for operation
with agricultural tractors and other carrier
vehicles that meet the requirements pre-
sented in Table 1.2.
Using it as intended also involves all ac-
tions connected with the safe and proper
operation and maintenance of the ma-
chine. Due to the above, the user is obliged
to:
• carefully read the Operator Manual
and the Warranty Book and follow in-
structions in these documents,
• understand the machine operating
principle and how to operate it safely
and correctly,
• adhere to the established mainte-
nance and adjustment plans,
• comply with general safety regula-
tions while working,
• prevent accidents,
• comply with the road trafc regula-
tions and transport regulations in
force in the given country, in which
the machine is used,
• carefully read the carrier vehicle's
Operator Manual and comply with its
recommendations.
• only hitch the machine to an agricul-
tural tractor which meets all the Man-
ufacturer’s requirements.
The machine may only be used by persons,
who:
• are familiar with the contents of this
publication and with the contents of
the carrying vehicle Operator Manual,
• have been trained in the machine op-
eration and work safety,
• have the required authorisation to
drive and are familiar with the road
trafc regulations and transport
regulations.
E.2.6.588.02.1.EN
IMPORTANT
The transport speed of the machine must not exceed
the maximum design speed of 40 km/h (20 km/h if
there is no official approval).
DANGER
The machine must not be used for purposes other
than those for which it is intended, in particular for
transporting people and animals.

Section 1
1.5PRONAR ZMC3.1
Basic information
1.3 REQUIREMENTS
* -depending on the machine assembly version
E.2.6.588.03.1.EN
Table 1.2. Carrier vehicle requirement
Contents Unit Requirements
Brake system connection sockets
Double line pneumatic system - according to ISO 1728
Single line pneumatic system - according to ISO 1728
Hydraulic system - according to ISO 72411
Nominal pressure of the brake system*
pneumatic, bar 6
Hydraulic system bar 160
Electrical system
Electrical system voltage V 12
Connection socket - 7-pole, ISO 1724
Tractor hitches
Minimum vertical load capacity of hitch kg 1,700
Lower transport hitch*
– drawbar eye diameter
- hitch height from the ground
mm
mm
non-rotating, fork type, Piton
Fix or hook, located under the
PTO shaft
50
285 - 505
Upper transport hitch*
– drawbar eye diameter
- hitch height from the ground
mm
mm
rotary , located above the
PTO shaft
40
745 - 1,055
power take-off shaft
Type Type 1 according to ISO 500
Ø35 mm, 6 splines
Rotation speed rpm 540
Rotation direction right, looking at the face of
the PTO shaft
Other requirements
Minimum power demand for the tractor PTO kW /
hp 35/47.5

Section 1 Basic information
1.6 PRONAR ZMC3.1
1.4 EQUIPMENT
The sweeper equipment includes:
• Operator Manual
• Warranty Book
• control panel
• 7-pole connection lead.
Additional (optional) equipment:
• vibrator system (facilitates waste
container emptying),
• working lights (illuminate the oper-
ating zone of the side brushes),
• warning lights (additional 2 ashing
light at the rear),
• spraying beam (to be mounted on the
tractor front three-point linkage),
• hydraulic tilt of the left brush (con-
trolled from the operator's cabin),
• right side brush (additional brush
pulled out on the right side),
• washer (lance with cable and winding
drum),
• electric nozzle switching (for con-
veyor and left brush),
• spray nozzle pressure control system
(controlled from operator panel),
• extension of the chute (extends the
chute by 200 mm),
• wheel chocks,
• step (additional, on the left side),
• water gauge (additional, on the left
side),
• PTO shaft (6 splines, working range
L = 710-1180 mm measured from the
cross to the cross, M = 540 Nm),
• spare wheel 235/75R17.5 (not
mounted on the machine),
• license plate bracket (with lighting).
E.2.6.588.04.1.EN