ProSoft Technology inRAx MVI71-N2 User manual

MVI71-N2
PLC Platform
Johnson Controls N2 Communication
Module
10/27/2008
USER MANUAL

Please Read This Notice
Successful application of this module requires a reasonable working knowledge of the Rockwell Automation PLC
hardware, the MVI71-N2 Module and the application in which the combination is to be used. For this reason, it is
important that those responsible for implementation satisfy themselves that the combination will meet the needs of
the application without exposing personnel or equipment to unsafe or inappropriate working conditions.
This manual is provided to assist the user. Every attempt has been made to ensure that the information provided is
accurate and a true reflection of the product's installation requirements. In order to ensure a complete understanding
of the operation of the product, the user should read all applicable Rockwell Automation documentation on the
operation of the Rockwell Automation hardware.
Under no conditions will ProSoft Technology be responsible or liable for indirect or consequential damages resulting
from the use or application of the product.
Reproduction of the contents of this manual, in whole or in part, without written permission from ProSoft Technology
is prohibited.
Information in this manual is subject to change without notice and does not represent a commitment on the part of
ProSoft Technology Improvements and/or changes in this manual or the product may be made at any time. These
changes will be made periodically to correct technical inaccuracies or typographical errors.
Warning: This module is not hot-swappable! Always remove power from the rack before inserting or removing this
module, or damage may result to the module, the processor, or other connected devices.
Power, Input, and Output (I/O) wiring must be in accordance with Class 1, Division 2 wiring
methods, Article 501-4 (b) of the National Electrical Code, NFPA 70 for installation in the U.S.,
or as specified in Section 18-1J2 of the Canadian Electrical Code for installations in Canada,
and in accordance with the authority having jurisdiction.
A Warning - Explosion Hazard - Substitution of components may impair suitability for Class 1, Division 2.
B Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.
C Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.

Battery Life Advisory
All modules in the MVI series use a rechargeable Lithium Vanadium Pentoxide battery to backup the 512K SRAM
memory, real-time clock, and CMOS. The battery should last for the life of the module.
The module must be powered for approximately twenty hours before it becomes fully charged. After it is fully charged,
the battery provides backup power for the CMOS setup and configuration data, the real-time clock, and the 512K
SRAM memory for approximately 21 days.
Before you remove a module from its power source, ensure that the battery within the module is fully charged. A fully
charged battery will hold the BIOS settings (after being removed from its power source) for a limited number of days.
When the battery is fully discharged, the module will revert to the default BIOS settings.
Note: The battery is not user replaceable.
ProSoft® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed CD and are
available at no charge from our web site: http://www.prosoft-technology.com
Printed documentation is available for purchase. Contact ProSoft Technology for pricing and availability.
Asia Pacific: +603.7724.2080
Europe, Middle East, Africa: +33.5.34.36.87.20
Latin America: +1.281.298.9109
North America: +1.661.716.5100
Your Feedback Please
We always want you to feel that you made the right decision to use our products. If you have suggestions, comments,
compliments or complaints about the product, documentation or support, please write or call us.
ProSoft Technology
1675 Chester Avenue, Fourth Floor
Bakersfield, CA 93301
+1 (661) 716-5100
+1 (661) 716-5101 (Fax)
http://www.prosoft-technology.com
Copyright © ProSoft Technology, Inc. 2000 - 2008. All Rights Reserved.
MVI71-N2 User Manual
10/27/2008
ProSoft Technology ®, ProLinx ®, inRAx ®, ProTalk® and RadioLinx ® are Registered Trademarks of ProSoft
Technology, Inc.


Contents MVI71-N2 ♦PLC Platform
Johnson Controls N2 Communication Module
ProSoft Technology, Inc. Page 5 of 76
October 27, 2008
Contents
Please Read This Notice 2
Battery Life Advisory...........................................................................................................................3
ProSoft® Product Documentation.......................................................................................................3
Your Feedback Please........................................................................................................................3
Guide to the MVI71-N2 User Manual 7
1Start Here 9
1.1 System Requirements...............................................................................................9
1.2 Package Contents...................................................................................................10
1.3 Install ProSoft Configuration Builder Software........................................................11
1.4 Setting Jumpers ......................................................................................................12
1.5 Install the Module in the Rack.................................................................................13
1.6 Connect your PC to the Processor..........................................................................14
1.7 Download the Sample Program to the Processor...................................................15
1.8 Connect your PC to the Module..............................................................................19
2Installing and Configuring the Module 21
2.1 Module Configuration..............................................................................................22
2.2 Module Data............................................................................................................22
2.3 ProSoft Configuration Builder..................................................................................22
2.4 [Backplane 71].........................................................................................................27
2.5 [N2 Config] ..............................................................................................................28
2.6 [N2 Port x] ...............................................................................................................28
2.7 Download the Project to the Module.......................................................................30
3Ladder Logic 33
4Diagnostics and Troubleshooting 35
4.1 Reading Status Data from the Module....................................................................35
4.2 LED Status Indicators..............................................................................................44
5Reference 47
5.1 Product Specifications.............................................................................................47
5.2 Functional Overview................................................................................................49
5.3 Cable Connections..................................................................................................55
5.4 MVI71-N2 Status Data Area....................................................................................61
5.5 N2 Data Object........................................................................................................62
5.6 N2 Error Codes .......................................................................................................64

Contents MVI71-N2 ♦PLC Platform
Johnson Controls N2 Communication Module
Page 6 of 76 ProSoft Technology, Inc.
October 27, 2008
6Support, Service & Warranty 67
6.1 How to Contact Us: Technical Support................................................................... 67
6.2 Return Material Authorization (RMA) Policies and Conditions............................... 68
6.3 LIMITED WARRANTY............................................................................................ 70
Index 75

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Johnson Controls N2 Communication Module
ProSoft Technology, Inc. Page 7 of 76
October 27, 2008
Guide to the MVI71-N2 User Manual
Function Section to Read Details
Introduction
(Must Do)
→Start Here (page 9) This Section introduces the customer to the
module. Included are: package contents,
system requirements, hardware installation, and
basic configuration.
Verify Communication,
Diagnostic and
Troubleshooting
→Verifying
Communication
(page 44)
Diagnostics and
Troubleshooting
(page 35)
This section describes how to verify
communications with the network. Diagnostic
and Troubleshooting procedures.
Reference
Product Specifications
Functional Overview
Glossary
→Reference (page 47)
Functional Overview
(page 49)
Product
Specifications (page
47)
These sections contain general references
associated with this product, Specifications, and
the Functional Overview.
Support, Service, and
Warranty
Index
→Support, Service
and Warranty (page
67)
This section contains Support, Service and
Warranty information.
Index of chapters.

MVI71-N2 ♦PLC Platform Start Here
Johnson Controls N2 Communication Module
Page 8 of 76 ProSoft Technology, Inc.
October 27, 2008

Start Here MVI71-N2 ♦PLC Platform
Johnson Controls N2 Communication Module
ProSoft Technology, Inc. Page 9 of 76
October 27, 2008
1 Start Here
In This Chapter
System Requirements.............................................................................9
Package Contents.................................................................................10
Install ProSoft Configuration Builder Software.......................................11
Setting Jumpers ....................................................................................12
Install the Module in the Rack ...............................................................13
Connect your PC to the Processor........................................................14
Download the Sample Program to the Processor..................................15
Connect your PC to the Module ............................................................19
Installing the MVI71-N2 module requires a reasonable working knowledge of the
Rockwell Automation hardware, the MVI71-N2 Module and the application in
which they will be used.
Caution: It is important that those responsible for implementation can complete the
application without exposing personnel, or equipment, to unsafe or inappropriate working
conditions. Safety, quality and experience are key factors in a successful installation.
1.1 System Requirements
The MVI71-N2 module requires the following minimum hardware and software
components:
Rockwell Automation PLC processor, with compatible power supply and one
free slot in the rack, for the MVI71-N2 module. The module requires 800mA
of available power.
The PLC Processor must provide for at least 64 words of BTR/BTW area,
otherwise the module may not function correctly.
Rockwell Automation RSLogix 5 programming software.
Rockwell Automation RSLinx communication software
Pentium® 100 MHz minimum. Pentium III 700 MHz (or better) recommended
Supported operating systems:
oMicrosoft Windows XP
oMicrosoft Windows 2000
oMicrosoft Windows NT v4.0 with Service Pack 3 or greater
oMicrosoft Windows ME
oMicrosoft Windows 98
64 Mbytes of RAM minimum, 256 Mbytes of RAM recommended

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100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 ×768 recommended)
CD-ROM drive
3.5 inch floppy disk drive
HyperTerminal or other terminal emulator program capable of file transfers
using Ymodem protocol.
1.2 Package Contents
The following components are included with your MVI71-N2 module, and are all
required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following items are
present.
Qty. Part Name Part Number Part Description
1 MVI71-N2
Module MVI71-N2 Johnson Controls N2 Communication Module
1 Cable Cable #15, RS232
Null Modem For RS232 Connection to the CFG Port
3 Cable Cable #14, RJ45 to
DB9 Male Adapter
cable
For DB9 Connection to Module's Port
2 Adapter 1454-9F Two Adapters, DB9 Female to Screw Terminal. For
RS422 or RS485 Connections to Port 1 and 2 of the
Module
1 ProSoft
Solutions CD Contains sample programs, utilities and
documentation for the MVI71-N2 module.
If any of these components are missing, please contact ProSoft Technology
Support for replacement parts.

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Johnson Controls N2 Communication Module
ProSoft Technology, Inc. Page 11 of 76
October 27, 2008
1.3 Install ProSoft Configuration Builder Software
You must install the ProSoft Configuration Builder (PCB) software in order to
configure the MVI71-N2 module. You can always get the newest version of
ProSoft Configuration Builder from the ProSoft Technology web site.
To install ProSoft Configuration Builder from the ProSoft Web Site
1 Open your web browser and navigate to http://www.prosoft-
technology.com/pcb
2 Click the Download Here link to download the latest version of ProSoft
Configuration Builder.
3 Choose "Save" or "Save File" when prompted. The following illustrations
show the file download prompt for two of the most common web browsers.
4 Make a note of the location where you saved the file, for example "Desktop",
or "My Documents", so you can start the installation program.
5 When the download is complete, locate and open the file, and then follow the
instructions on your screen to install the program.
If you do not have access to the Internet, you can install ProSoft Configuration
Builder from the ProSoft Solutions CD-ROM, included in the package with your
MVI71-N2 module.
To install ProSoft Configuration Builder from the CD-ROM
1 Insert the ProSoft Solutions CD-ROM into the CD drive of your PC. Wait for
the startup screen to appear.
2 On the startup screen, click Product Documentation. This action opens an
explorer window.

MVI71-N2 ♦PLC Platform Start Here
Johnson Controls N2 Communication Module
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3 Click to open the Utilities folder. This folder contains all of the applications
and files you will need to set up and configure your module.
4 Double-click the ProSoft Configuration Builder Setup program and follow the
instructions on your screen to install the software on your PC.
Note: Many of the configuration and maintenance procedures use files and other utilities on the
CD-ROM. You may wish to copy the files from the Utilities folder on the CD-ROM to a convenient
location on your hard drive.
1.4 Setting Jumpers
The following illustration shows the jumper configurations for the various RS
interfaces. If you are using an interface other than RS-232 (default), you must
change the jumpers as shown:
The Setup Jumper acts as "write protection" for the module's flash memory. In
"write protected" mode, the Setup pins are not connected, and the module's
firmware cannot be overwritten. Do not jumper the Setup pins together unless
you are directed to do so by ProSoft Technical Support.

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Johnson Controls N2 Communication Module
ProSoft Technology, Inc. Page 13 of 76
October 27, 2008
1.5 Install the Module in the Rack
If you have not already installed and configured your PLC processor and power
supply, please do so before installing the MVI71-N2 module. Refer to your
Rockwell Automation product documentation for installation instructions.
Warning: You must follow all safety instructions when installing this or any other electronic
devices. Failure to follow safety procedures could result in damage to hardware or data, or even
serious injury or death to personnel. Refer to the documentation for each device you plan to
connect to verify that suitable safety procedures are in place before installing or servicing the
device.
After you have checked the placement of the jumpers, insert MVI71-N2 into the
PLC™ chassis. Use the same technique recommended by Rockwell Automation
to remove and install PLC modules.
Warning: This module is not hot-swappable! Always remove power from the rack before
inserting or removing this module, or damage may result to the module, the processor, or other
connected devices.
1 Turn power OFF.
2 Align the module with the top and bottom guides, and slide it into the rack
until the module is firmly against the backplane connector.
3 With a firm but steady push, snap the module into place.

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4 Check that the holding clips on the top and bottom of the module are securely
in the locking holes of the rack.
5 Make a note of the slot location. You will need to identify the slot in which the
module is installed in order for the sample program to work correctly. Slot
numbers are identified on the green circuit board (backplane) of the PLC
rack.
6 Turn power ON.
Note: If you insert the module improperly, the system may stop working, or may behave
unpredictably.
1.6 Connect your PC to the Processor
1 Connect the right-angle connector end of the cable to your controller at the
communications port.

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Johnson Controls N2 Communication Module
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October 27, 2008
2 Connect the straight connector end of the cable to the serial port on your
computer.
1.7 Download the Sample Program to the Processor
To download the sample program from RSLogix 5 to the PLC processor:
Note: The key switch on the front of the PLC processor must be in the REM position.
1 If you are not already online to the processor, open the Communications
menu, and then choose Download. RSLogix will establish communication
with the processor.
2 Click the Download button to transfer the sample program to the processor.

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3 When prompted, choose Computer to PLC
4 RSLogix will compile the program and transfer it to the processor. This
process may take a few minutes.
5 When the download is complete, RSLogix will open another confirmation
dialog box. Click OK to switch the processor from Program mode to Run
mode.
Note: If you receive an error message during these steps, refer to your RSLogix documentation to
interpret and correct the error.

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Johnson Controls N2 Communication Module
ProSoft Technology, Inc. Page 17 of 76
October 27, 2008
1.7.1 Configuring RSLinx
If RSLogix is unable to establish communication with the processor, follow these steps:
1 Open RSLinx.
2 Open the Communications menu, and choose Configure Drivers.
This action opens the Configure Drivers dialog box.
Note: If the list of configured drivers is blank, you must first choose and configure a driver from the
Available Driver Types list. The recommended driver type to choose for serial communication with
the processor is "RS-232 DF1 Devices".

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3 Click to select the driver, and then click Configure. This action opens the
Configure Allen-Bradley DF1 Communications Device dialog box.
4 Click the Auto-Configure button. RSLinx will attempt to configure your serial
port to work with the selected driver.
5 When you see the message "Auto Configuration Successful", click the OK
button to dismiss the dialog box.
Note: If the auto-configuration procedure fails, verify that the cables are connected correctly
between the processor and the serial port on your computer, and then try again. If you are still
unable to auto-configure the port, refer to your RSLinx documentation for further troubleshooting
steps.

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Johnson Controls N2 Communication Module
ProSoft Technology, Inc. Page 19 of 76
October 27, 2008
1.8 Connect your PC to the Module
With the module securely mounted, connect your PC to the Configuration/Debug
port using an RJ45-DB-9 Serial Adapter Cable and a Null Modem Cable.
1 Attach both cables as shown.
2 Insert the RJ45 cable connector into the Configuration/Debug port of the
module.
3 Attach the other end to the serial port on your PC or laptop.

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Johnson Controls N2 Communication Module
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October 27, 2008
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