Provib Tech VS102 User manual

VS102 Electronic Vibration Switch
ProvibTech Phone: [phone] Fax: [phone] [e-mail] , www.provibtech.com
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VS102 Electronic Vibration Switch
User Manual
Installation, Operation, Maintenance
ProvibTech, Inc. 11011 Brooklet Drive, Suite 300, Houston, Texas 77099, USA
Phone: [phone], Fax: [phone], Email: [email protected] , Web: www.provibtech.com
VS102-USR-E-C-5 COPY RIGHT PROVIBTECH 2008

VS102 Electronic Vibration Switch
ProvibTech Phone: [phone] Fax: [phone] [e-mail] , www.provibtech.com
1
Table of Content
VS102 Electronic Vibration Switch - Introduction.....................................................................................................2
Specifications......................................................................................................................................................2
Physical...............................................................................................................................................................2
System Default Setting .......................................................................................................................................3
VS102 System Installation..........................................................................................................................................4
Installation - Mechanical Outline Drawing.........................................................................................................4
Installation – Hardware.......................................................................................................................................5
Installation – Field-Wiring Diagram...................................................................................................................6
VS102 Operation........................................................................................................................................................7
VS102 Display and Status ..................................................................................................................................7
VS102 Field Controls .........................................................................................................................................7
VS102 Zero Set-Point Configuration.................................................................................................................7
VS102 Alarm Set-Points Configuration ............................................................................................................8
VS102 Maintenance....................................................................................................................................................9
Order Information...............................................................................................................................................9
Trouble Shooting..............................................................................................................................................12

VS102 Electronic Vibration Switch
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VS102 Electronic Vibration Switch - Introduction
The VS102 Electronic Vibration Switch is
designed to be the cost effective solution for
vibration switch applications. The VS102’s unique
and rugged design is suitable for harsh
environments and hazardous areas. It has a
universal mounting feature, relays or triacs, and a
4-20mA output.
Specifications
Sensor: internal piezoelectric accelerometer
Frequency Range: 2 to 1000 Hz
4-20mA Source Output: Non-linearity±1%. 600
ohms max. load resistance
Field Wiring: Wire clamp type screw terminal
block. Max. wire gauge: 12-22
AWG. 500 Vrms, circuit to case
Buffered Dynamic Signal:
Capable of driving 300 meters (1000
feet) of shielded cable (0.03uF max)
Alarms: Dual alarms
Dry-contact relay: 5A 230VAC/115VAC or
5A 30VDC
Triac: 5A 230VAC. Optically Isolated,
Standard NC
Temperature Limit:
-40℃to +75℃(-40℉to +167℉)
Power Supply:
95 - 250VAC@100mA, 50-60Hz, or
22 - 30VDC @ 200mA
Enclosure: Cast Aluminum (copper free)
Coating: Standard plastic coating for all cased
aluminum parts outside. Mounting
plate is LY12CZ aluminum alloy,
mounting stud and local reset are
304 stainless steel.
Environmental Rating: NEMA 4X, IP65
Hazard Rating: See order information
Physical
Temperature:
Operation: -40℃to +75℃(-40℉to +167℉)
Storage: -50℃to +120℃(-58℉to +248℉)
Dimensions:
See attached drawing
Weight:
1.4kg (3 lbs)

VS102 Electronic Vibration Switch
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System Default Setting
9Channel Type: default is Acceleration
input, velocity output.
9Transducer type: internal piezoelectric
accelerometer
9Transducer location: internal
9Transducer sensitivity: default is 100mv/g
9ALERT time delay: default is 6S
9DANGER time delay: default is 6S
9System start up time delay: default is
30S*
9Full scale: default is 25mm/s
9Measurement type: default is RMS
9Measurement unit: default is mm/s
9Alarm type: (Alert; GAP). The default is
Alert
9Alarm latching**: default is latching
9Alarm: dual dry contact relays; single dry
contract relays; dual TRIAC NO; dual
TRIAC NC; single TRIAC NO; single
TRIAC NC;. The default is dual dry
contact relays
9ALERT high: default is 12.5mm/s
9DANGER high: default is 18.75mm/s
9GAP high: default is 17.5V
9GAP low: default is -2V
*Output current is 3mA before power on delay
time.
**Latching: The alarm status of the vibration
switch does not change while the
measured variable goes below the alarm
setpoint after it has alarmed.

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VS102 System Installation
Installation - Mechanical Outline Drawing
Supply
Note: The default case has no local Reset.

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Installation – Hardware
VS102 has two different mounting plates and two different mounting studs. See figuration below. Be
aware of that VS102 will sense the vibration in the vertical axis reference to the mounting plate.
Mounting plate has two different fixed modes. See figuration below. Default fixed mode is as shown
in left figuration.
Supply
Supply

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Installation – Field-Wiring Diagram
Connector Setting:
Optional
Triac NC/NO
Alert
Triac NC/NO
ARM2
NO2
NO1
NC2
NC1
ARM2
AC 95-250
POWER SUPPLY
Relay NO
Relay NC
Alert
Danger
Relay NC
Relay NO
PLC/DCS/MONITOR
DC
POWER SUPPLY
Plant Condition
System
Remote Reset
DNG
ALTZERO
DANGER
ALERT
OK
RST
BUF
L
N
G
ARM1
NC1
NC2
NO1
NO2
ARM2
+24V
COM
COM
4-20mA
BUF
COM
COM
BYP
+-
Factory setting
Note: 1.Select Relay/Triac NO/Triac NC as per Alarm option
2. If single alarm is selected, Alert is valid only
Function Description:
RST/BYP: Alarms reset / Bypass(When short circuit with COM, OK/TX/BYPASS LED turns red,
alarm status draws back). There are two types of bypass, hardware bypass and
software bypass. When hardware or software bypass is active, the Bypass LED
comes on. Both types of bypass do not take effect on monitoring except the alarm.
They are valid for both Alert alarm and GAP alarm. The default status is inactive.
Bypass has a higher privilege than alarm latch does.
COM: System ground
BUF: Buffered output
4-20mA: Transmitting of overall to up-level PLC/ DCS/monitor/computer
NC1: Alarm 1. Normally closed
ARM1: Alarm 1. Arm
NO1: Alarm1. Normally open
NC2: Alarm2. Normally closed
ARM2: Alarm 2. Arm
NO2: Alarm 2. Normally open
+24V: Power input (DC)
POW+/POW-:Power input(AC) Caution:
Power Supply：J101 for AC power supply and J105 for DC. Wrong setting will destroy the switch!

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VS102 Operation
VS102 Display and Status
VS102 will have status indication:
9BUF: Buffered output.
9OK: green/red LED. Normally green. With not OK or no power supply, the LED is off. In bypass
mode, the LED is red.
9ALERT: yellow LED
9DANGER: red LED
VS102 Field Controls
9Reset: There are two ways to perform reset: 1. by pressing RESET/SET button; 2. by pressing
Local button; there is a lever on the instrument cover, whose being pressed will cause the alarm
reset. Note: It works only when the measured variable is less than the alarm set-point.
9Remote reset / Bypass: Brief short the RST/BYP pin to COM will reset the system. Continue
short the RST/BYP pin to COM will disable the alarms to realize bypass.
9Buffered output: a raw signal can be accessed by the BUF pin. There is 100 ohms output
impedance. The output can drive up to 300 meters (1000 ft) in distance between a condition
monitoring system and VS102.
9Alarms: User could select it as per category (Dual SPDT Relays Single SPDT Relay Single
SPST Triac, NO Dual SPST Triacs, NO Single SPST Triac, NC Dual SPST Triacs, NC）
9Power input: VS102 can be configured to work with either high voltage (95 to 250 VAC) or low
voltage (22 to 30 VDC).
VS102 Zero Set-Point Configuration
VS102 can be field configured with zero set-point.
9Power on.
9Connect an ampere meter to the 4-20mA terminal.
9Zero Adjust: Hold down RESET/SET button for 10s, OK LED and Alert LED flash and the
instrument changes into 4mA calibration mode. Adjust the ZERO Potentiometer to make the
instrument output a current of 4mA. Press RESET/SET button again until OK LED, ALERT LED
and DANGER LED flash. At last, press RESET/SET button to withdraw from calibration mode.

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VS102 Alarm Set-Points Configuration
VS102 can be field configured with alarms set-points.
Alert Adjust:
A) Setup Alarms by Appling Multi-meter.
9Power on.
9Connect an ampere meter to the 4-20mA terminal.
9Hold down RESET/SET button for 10s, OK LED and Alert LED flash and the instrument
changes into 4mA calibration mode. Press the RESET button again until only the Alert
light flashes, symbolizing Alert adjust began. Adjust the knob of ALT Potentiometer to set
4-20mA output to required value (The current output will now be a value between 4 and 20
that corresponds to the desired set-point. For example, if you have a full scale of 0-10mils
and you want your Alert set-point to be 5 mils then you would adjust the knob of ALT
Potentiometer until the output reads 12mA (50%)). Press RESET/SET button again until
OK LED, ALERT LED and DANGER LED flash. At last, press RESET/SET button to
withdraw from calibration mode.
B) Setup Alarms with only a Screwdriver.
9Power on.
9Adjust the knob of ALT Potentiometer to the required position.
Danger Adjust:
A) Setup Alarms by Appling Multi-meter.
9Power on.
9Connect an ampere meter to the 4-20mA terminal.
9Hold down RESET/SET button for 10s, OK LED and Alert LED flash and the instrument
changes into 4mA calibration mode. Press the RESET button again until only the
DANGER light flashes, symbolizing Danger adjust began. Adjust the knob of DNG
Potentiometer to set 4-20mA output to required value. Press RESET/SET button again
until OK LED, ALERT LED and DANGER LED flash. At last, press RESET/SET button to
withdraw from calibration mode.
B) Setup Alarms with only a Screwdriver.
9Power on.
9Adjust the knob of DNG Potentiometer to the required position.
Warning：Setup without multi-meter may lead to large set-point error
FLASH LED 4mA Set Alert Set Danger Set End
OK 99
ALERT 999
DANGER 99

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VS102 Maintenance
Order Information
VS102-ABCD-EFGG
A: Alarms***
A = 0: Dual SPDT Relays
A = 1*: Single SPDT Relay
A = 2: Single SPST Triac, NO
A = 3: Dual SPST Triacs, NO
A = 4: Single SPST Triac, NC
A = 5: Dual SPST Triacs, NC
B: Conduit Entries
B = 0*: 3/4” NPT
B = 1: M20×1.5
C: Mounting Plate or Mounting Stud
C = 0*: Mounting Plate PT500-13
C = 1: Mounting Plate PT500-14
C = 2: Mounting Stud 3/4” NPT
C = 3: Mounting Stud M20×1.5
D: Power Supply
D = 0*: 115VAC or 230VAC
D = 1: 24VDC
E: Hazardous Area Approvals
E = 0: CE Mark (With Local Reset)
E = 1: Multiple approvals (With Local Reset):
CSA: Class I, Div 1, Groups B, C, D, T4 &
T6
CERTIFICATE: 2079756
ATEX: II 2 G Ex d ⅡB+ H2T4 T6
KAMA 09ATEX0080 X
T4@Ta= -40℃to +100℃
T6@Ta= -40℃to +70℃
PCEC: Ex d ⅡB+ H2T4/T6 Gb
CE Mark
E = 2: Multiple approvals (No Local Reset):
CSA: Class l, Div 1, Groups A, B, C, D,
T4 &T6
CERTIFICATE: 2079756
ATEX: II 2 G Ex d ⅡC T4 T6
KAMA 09ATEX0080 X
T4@Ta= -40 to +100℃℃
T6@Ta= -40 to +70℃℃
PCEC: Ex d ⅡC T4/T6 Gb
CE Mark
E = 3*: CE Mark (No Local Reset)
E = 4: Multiple approvals (Whit Local Reset):
TR CU: 1Ex d IIB+H2T4,T6 X
№ТС RU C-US.ГБ05.В.00476
NANIO CCVE
CE Mark
E = 5: Multiple approvals (No Local Reset):
TR CU: 1Ex d IIC T4 ,T6 X
№ТС RU C-US.ГБ05.В.00476
NANIO CCVE
CE Mark
F: 4-20mA Outputs
F = 0: None
F = 1*: 4-20mA
GG: Full Scale
GG = 09: 0 - 5.0g pk
GG = 10: 0 - 10.0g pk
GG = 11: 0 - 20.0g pk
GG = 20: 0 –12.5mm/s pk
GG = 21: 0 –20mm/s pk
GG = 22: 0 –25mm/s pk
GG = 23: 0 –50mm/s pk
GG = 24: 0 –100mm/s pk
GG = 30: 0 –12.5mm/s rms
GG = 31: 0 –20mm/s rms
GG = 32*: 0 –25mm/s rms
GG = 33: 0 –50mm/s rms
GG = 34: 0 –100mm/s rms
GG = 40: 0 –0.5ips pk
GG = 41: 0 –1.0ips pk
GG = 42: 0 –2.0ips pk
GG = 43: 0 –4.0ips pk

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GG = 50: 0 –0.5ips rms
GG = 51: 0 –1.0ips rms
GG = 52: 0 –2.0ips rms
GG = 53: 0 –4.0ips rms
Note:
* Factory default
*** Alarm delays 6s and relay works in
non-energized mode. Default setting is alarm
latching.
Note: when user set 4-20mA Outputs item to
None, the instrument keeps current output of
3mA.
CAUTION：Due to different regulation and
requirement, Unit sale in East Asia countries will
be factory configured as non-latching with no local
reset option selected.

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Mounting Plate , Mounting Studs and Accessories:
8-R5(0.2")
8(0.31")
135(5.3")
53.4(2.1")
6(0.24")
165(6.5")
88(3.46")
165(6.5")
121(4.76")
77.7(3.06")
20(0.79") φ108(4.25")
3/4"NPT
or M20×1.5
5(0.20")
25(0.98")
Mounting
Holes Mounting
Holes
8-R5(0.2")
6(0.24")
All dimensions in mm (inches)
135(5.3")
PT500-13 PT500-14 PT500-15(3/4” NPT)
PT500-17(M20х1.5)
Cover1* Cover2* magnetic ring***
PT500-2 PT500-3 PT500-10
Note:
* Cover1: Relates to the E option; if E=0 or 1, the factory default option is Cover1.
** Cover2: Relates to the E option; if E=2 or 3, the factory default option is Cover2.
*** Magnetic ring: One at the factory default setting. When in extremely environment or both ends
of the vibration switch have wires, user should order additional accessories to
acquire good effects. Please refer to figure Trouble Shooting 6 for installation
method.

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Trouble Shooting
1. The instrument is NOT OK after powered on
Inspect whether its power supply is correct referring to the field wiring diagram; inspect whether
the delay period expired.
2. The instrument has no 4-20mA output
Inspect whether its power supply is correct referring to the field wiring diagram; inspect whether
the cables and 4-20mA terminals are connected correctly. If the power supply is okay, LED
indicates okay, the instrument should outputs a current of within 4-20mA.
3. Hardware zero point and alarm can not be adjust
Inspect whether its power supply is correct referring to the field wiring diagram; inspect whether
the cables and 4-20mA terminals are connected correctly. According to the relevant part of the
user manual, adjust it while the corresponding LED flash. Note, when ALERT LED and
DANGER LED flash, It is needed to wait three seconds to adjust the set point.
4. Instrument outputs with great error
Ensure that the instrument is installed correctly and reliably. Its terminals are connected
correctly and reliably.
5. Alarm status is abnormal
Inspect whether the instrument is powered correctly referring to the field wiring diagram; the
cables and the terminals are connected tightly. Make sure that the connected instrument’s rated
power suffices the relays and triacs’ requirement (RELAY: 5A 230VAC/115VAC TRIAC: 5A
230VAC). According to the Alarm option in the category, connect terminals correctly, referring to
the field wiring diagram. If the instrument behaves normally, when the alarm set point has been
broken and retained for a time of alarm delay, corresponding LED lights up and relay and triac
activates.
6. Measurement value increases abruptly or causes false alarm when using high frequency
devices(e.g. interphone)
It is caused by the installation method of vibration switch. The ideal method that all the wires of
connecting vibration switch go through the metal conduit. Provibtech recommends to use this
method; if there is no this installation condition in the field, it needs to use magnetic ring as the
appendix shows. If it doesn’t work well, please increase the quantity of magnetic ring according to
the field condition. The installation method is as follows:

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Note: If the effect is not apparent, wind the wire around the magnetic ring in a circle as the following figure
shows or install another magnetic ring adjacent to the first one as the above figures.