Quantum Composers miniSystem Series User manual

MINISYSTEM Manual Version 1.5 Page 1
MINISYSTEM Laser System
Operating Manual
QUANTUMCOMPOSERS,INC
PO Box 4248
Bozeman, MT 59772
[phone]phone
[phone]fax
www.quantumcomposers.com

MINISYSTEM Manual Version 1.5 Page 2
Contents
1. INTRODUCTION..............................................................................................................................................4
Technical Support........................................................................................................................................................4
Warranty.......................................................................................................................................................................4
Package Contents........................................................................................................................................................4
2. SAFETY ...........................................................................................................................................................5
Laser Safety .....................................................................................................................................................6
Safety Issues....................................................................................................................................................7
Electrical Safety................................................................................................................................................8
Sources of Laser Safety Standards..............................................................................................................................8
Safety Labels and Locations ........................................................................................................................................9
3. SYSTEM OVERVIEW....................................................................................................................................12
MINISYSTEM Block Diagram........................................................................................................................12
Laser System Power Supply ......................................................................................................................................12
Description of Payload............................................................................................................................................... 13
Description of the miniJewel Laser.........................................................................................................................13
Laser Optic Assemblies..............................................................................................................................................13
4. INSTALLATION.............................................................................................................................................16
Unpacking the Laser System .........................................................................................................................16
System Inventory........................................................................................................................................................16
System Installation .........................................................................................................................................17
Payload Setup............................................................................................................................................................17
Laser System Setup...................................................................................................................................................18
Optional System Connections....................................................................................................................................18
System Indicators.......................................................................................................................................................19
Authorized operation ..................................................................................................................................................19
Initial Power On..........................................................................................................................................................19
5. LASER OPERATION.....................................................................................................................................20
Operation Guidelines......................................................................................................................................20
6. SYSTEM OPERATION ..................................................................................................................................20
SMART Controller ..........................................................................................................................................21
miniSystem Software Application...................................................................................................................21
Getting Started...........................................................................................................................................................21
Laser Control.............................................................................................................................................................. 22
Cut Size...................................................................................................................................................................... 23
Illumination.................................................................................................................................................................23
7. USB COMMUNICATIONS.............................................................................................................................24
Personal Computer to Laser System Communication..................................................................................24
USB Interface Overview ............................................................................................................................................24
Device Command Format...........................................................................................................................................24
Device Address..........................................................................................................................................................25
Command Types............................................................................................................................................25
Control Commands ....................................................................................................................................................25
Query Commands ......................................................................................................................................................26
Error Codes................................................................................................................................................................26
Laser Controller Example...........................................................................................................................................26

MINISYSTEM Manual Version 1.5 Page 3
General System Commands ......................................................................................................................................29
Laser Operation Commands ......................................................................................................................................30
Slit Commands...........................................................................................................................................................31
Illuminator Commands................................................................................................................................................31
Calibration Commands............................................................................................................................................... 32
8. MAINTENANCE.............................................................................................................................................33
9. TROUBLE-SHOOTING..................................................................................................................................33
No Laser Output.........................................................................................................................................................33
Energy is Low.............................................................................................................................................................33
10. SPECIFICATIONS .....................................................................................................................................34
miniSystem Laser Specifications................................................................................................................................34
Attenuator...................................................................................................................................................................34
X-Y Slit .......................................................................................................................................................................34
Theta Slit....................................................................................................................................................................35
Filter Wheel................................................................................................................................................................35
Positions.....................................................................................................................................................................35
Tact Time ...................................................................................................................................................................35
Initialization................................................................................................................................................................. 35
Waveplate Rotator......................................................................................................................................................35
System .......................................................................................................................................................................35
11. CUSTOMER SERVICE..............................................................................................................................36
Warranty.........................................................................................................................................................36
Feedback....................................................................................................................................................................36

MINISYSTEM Manual Version 1.5 Page 4
1. Introduction
Thismanualis areferencedesignedtofamiliarizeyou withthe Quantum Composers miniSystem
series laser system and is arranged so that you can easily find theinformationyou’relookingfor.
Generally,eachtopichasitsownsectionand nosectionassumesthatyou’ve readanythingelsein
themanual.
Technical Support
ForquestionsorcommentsaboutoperatingtheMINISYSTEMour technicalstaffcan be
reachedvia one ofthefollowingmethods:
Phone –1 [phone]
Fax –1 [phone]
Internet-www.quantumcomposers.com
Warranty
The miniSystemhas aone-yearlimited warrantyfromthedateofdelivery. Thiswarrantycovers
defects inmaterialsand workmanship. QuantumComposerswillrepairor replaceanydefective
unit. Contactusforinformationonobtainingwarrantyservice.
Package Contents
Theboxyoureceiveshouldcontainthefollowing:
miniSystemLaser System Payload
Desktop Power Supply
USB Cable
SMART Controller (Optional)
User’s Manual andControlSoftwareon Disk
Acceptance Test Results
Contact Quantum Composers 1 [phone] if anypartsaremissing.

MINISYSTEM Manual Version 1.5 Page 5
2. Safety
This user’s manual contains the technical information needed to properly install, operate, and
maintain the miniSystem laser system. It provides instructions for setup and installation, operation,
service, preventive maintenance, and troubleshooting (fault-isolation). The laser system consists of
one major subassembly:
1. The Payload, which consists of a laser, laser optics, and all supporting control circuits.
The laser system is truly “turn-key” and has been shipped fully functional. Only minor adjustments
are necessary after installing to operate the system.
Caution labels, in accordance with CDRH and CE requirements, are
prominently displayed on the Laser Optical Assembly and Laser Power
Supply. The maximum ratings indicated on the system labels are in
excess of the normal operating parameters. Please refer to the Data
Summary Sheet for specific information pertaining to your system.
The laser system produces laser radiation, which is hazardous to eyes and
skin, can cause burning and fires and can vaporize substances. The safety
chapter contains essential information and user guidance about these
hazards.
This product complies with safety standards EN61010:1993+A2:1995,
EN60825:1994+A11:1996, and CDRH21 CFR 1040.10(d). Do not install substitute parts or
perform any unauthorized modification to this product. Return the product to manufacturer
for service or repair to ensure that all safety features are maintained.
Do not operate this product beyond its specifications.
SYMBOL
DEFINITION OF SYMBOL
CAUTION: Calls attention to a procedure, practice, or condition that could cause damage to
the product, or cause bodily injury to the user. Refer to accompanying documentation.
ATTENTION: Ce symbole signale une procédure, une méthode ou une condition qui peut
endommager le produit ou blesser l’utilisateur. Se référer à la documentation jointe.
ACHTUNG!: Beachten Sie Verfahren, Praktiken oder Zustände, die das Produkt
beschädigen oder zu Verletzungen fuhren können. Lesen Sie die deigefugte Dokumentation.
ATTENZIONE: Porre estrema cautela alla procedura, uso o condizioni che potrebbero
danneggiare il prodotto o l’utilizzatore. Far riferimento alla documentazione inviata insieme al
prodotto.
ADVERTENCIA: Llamar la atención de un producto, practica, o estado que puede causar
daño al producto o puede herir el usario.

MINISYSTEM Manual Version 1.5 Page 6
CAUTION: Risk of Electric Shock.
ATTENTION: Risque d’éléctrocution.
ACHTUNG!: Gefahr durch Stromschlag.
ATTENZIONE: Rischio di shock elettrico.
ADVERTENCIA: Riesgo de choque eléctrico
CAUTION: Risk of exposure to hazardous laser radiation.
ATTENTION: Risque d’exposition à un rayonnement laser dangereux.
ACHTUNG!: Gefahr durch gefährliche Laserstrahlung.
ATTENZIONE: Rischio di esposizione a pericolose radiazioni laser.
ADVERTENCIA: Riesgo de exposición a radiaciên láser peligrosa.
Laser Safety
VISIBLE AND/OR INVISIBLE LASER RADIATION
CAUTION: The MINISYSTEM Laser System is a Class 4 OEM laser. Its
output beam is, by definition, a safety and fire hazard. Precautions must
be taken to prevent accidental exposure to both direct and reflected
beams.
Precautions for Safe Operation of Class 4 OEM Lasers:
Keep the protective covers on the Laser Head as much as possible. Do not operate the
laser with the covers removed for any reason.
Avoid looking at the laser output beam.
Do not wear reflective jewelry while using the laser, as it might cause inadvertent
hazardous reflections.
Use protective eyewear at all times. Consult the ANSI, ACGIH, or OSHA standards listed
at the end of this section for guidance on goggles and safety matters.
Operate the laser at the lowest possible beam intensity, given the requirements of the
intended application.
Increase the beam diameter wherever possible to reduce beam intensity and thus reduce
the hazard.
Avoid blocking the laser beam with any part of the body.
Use an IR detector or energy detector to verify that the laser beam is off before working in
front of the laser.
Establish a controlled access area for laser operation. Limit access to those trained in the
principles of laser safety.

MINISYSTEM Manual Version 1.5 Page 7
Maintain a high ambient light level in the laser operation area so the eye pupil remains
constricted, thus reducing the possibility of hazardous exposure.
Post prominent warning signs near the laser operation area.
Provide enclosures for the beam path whenever possible.
Set up an energy absorber to capture the laser beam, preventing unnecessary reflections
or scattering.
CAUTION: Use of controls, adjustments or performance of procedures
other than those specified in this User's Manual may result in hazardous
radiation exposure.
Follow the instructions within this manual carefully to ensure the safe operation of your
laser. At all times during laser operation, maintenance, or servicing, avoid unnecessary
exposure to laser or collateral radiation that exceeds the accessible emission limits listed in
"Performance Standards for Laser Products," United States Code of Federal Regulations,
21 CFR 1040.10(d). This information is also available in EN60825-1:1994, Section 8.2,
titled “Measurements of Laser Radiation for Determining Classification.”
Preventative Maintenance for Safety
Preventative maintenance is required to ensure the laser remains in compliance with
Center for Devices and Radiological Health (CDRH) Regulations and European Norm (EN)
requirements. This laser product complies with Title 21 of the United States Code of
Federal Regulations, Chapter 1, Subchapter J, Parts 1040.10, as applicable, and with
EN60825-1:1994, Part 1 for a Class 4 laser, as applicable. To maintain compliance, verify
the operation of all features listed below, either annually or whenever the product has been
subjected to adverse environmental conditions, which may have affected these features
and functions.
Verify that removing the remote interlock connector prevents laser operation. This
connector is located on the rear panel of the Laser Power Supply.
Verify that an 8 second time delay exists between turning on the main power and the start
of laser firing. It must give enough warning to allow action to be taken to avoid exposure to
laser radiation.
Safety Issues
Normal use of test equipment presents a certain amount of danger due to electrical shock
because it may be necessary for testing to be performed where voltage is exposed.
An electrical shock causing 10 milliamps of current to pass through the heart will stop most
human heartbeats. Voltage as low as 35 VDC or 35 VRMS AC should be considered
dangerous and hazardous, as it can produce a lethal current under certain conditions.
Higher voltages pose an even greater threat because such voltage can easily produce a
lethal current. Your normal work habits should include all accepted practices that will
prevent contact with exposed high voltage and steer current away from your heart in case of
accidental contact with a high voltage. You will significantly reduce the risk factor if you
know and observe the following safety precautions:

MINISYSTEM Manual Version 1.5 Page 8
If possible, familiarize yourself with the equipment being tested and the location of
its high-voltage points. However, remember that high voltage may appear at
unexpected points in defective equipment.
Do not expose high voltage needlessly. Remove housing and covers only when
necessary. Turn off equipment while making test connections in high- voltage
circuits. Discharge high-voltage capacitors after shutting down power.
When testing AC powered equipment, remember that AC line voltage is usually
present on power input circuits, such as the on-off switch, fuses, power transformer,
etc.
Use an insulated floor material or a large, insulated floor mat to stand on, and an
insulated work surface on which to place equipment. Make certain such surfaces are
not damp or wet.
Use the time-proven “one hand in the pocket” technique while handling an instrument
probe. Be particularly careful to avoid contact with metal objects that could provide a
good ground return path.
Never work alone. Someone should always be nearby to render aid if necessary. Training in
CPR first aid is highly recommended.
Electrical Safety
CAUTION: Both the Laser Optics Assembly and Laser Power Supply contain electrical
circuits operating at lethal voltage and current levels. Always unplug the system Mains
connection and wait at least one (1) minute to allow capacitors to discharge before
servicing any part of the laser system.
Consult with the manufacturer if repair of the laser electronics is required. Only those trained in
high voltage, high current electronics, and who understand the laser circuitry, should be allowed to
service and repair the laser electronics. If any such action is required, it is recommended that you
contact the manufacturer for details.
Sources of Laser Safety Standards
"Safe Use of Lasers" (Z136.1)
American National Standards Institute (ANSI)
11th West 42nd Street
New York, NY 10036 USA
Phone: [phone]
"A Guide for Control of Laser Hazards"
American Conference of Governmental and Industrial Hygienists (ACGIH)
6500 Glenway Avenue, Bldg. D-7
Cincinnati, OH 45211 USA
Phone: [phone]

MINISYSTEM Manual Version 1.5 Page 9
Occupational Safety and Health Administration
U.S. Department of Labor
200 Constitution Avenue N.W.
Washington, DC 20210 USA
Phone: [phone]
“Safety of Laser Products” (EN60825-1:1994)
Global Engineering Documents
15 Iverness Way East
Englewood, CO 80112-5704 USA
Phone: [phone]
Safety Labels and Locations
The following figures show the safety labels, model number, serial number and origination
labels, and their locations on the miniSystem Laser System. These labels are installed at
the factory and should not be removed by the user. If for some reason a label is removed,
obscured or damaged in any way, please contact the manufacturer for a replacement.
Figure 1 Certification & ID Label
Figure 2 Laser Wavelengths Label
Figure 3 Laser Aperture

MINISYSTEM Manual Version 1.5 Page 10
Figure 4 Cover Exposure Label
Figure 5 Non-Interlocked Cover Label
Figure 6 Model, Serial, and Origination Label
Figure 7 MINISYSTEM Safety Labels Front