QubicaAMF Highway 66 User manual

Copyright 2006 Qubic a Am f Worldw ide Ve rsion 1 .3

Revision Control Sheet
Release Date Description Author
Second Edition October 2004 Low profile user manual Andre Hebert
R1 January 2005
Addition in solving problems and
addition of Power box wiring
diagram
Andre Hebert
R1.1 March 2005 Remove sentence about shield. Andre Hebert
R1.1 April 2005 Add joystick ctrl cable and pin out Andre Hebert
R1.1 May 2005
Change Masking back Light for
single fixture.122-4600-115, 122-
4600-220
Andre Hebert
R1.1 May 2005 Add bowling pin part list Andre Hebert
R1.3 May 2006 Addition of the LCD support Andre Hebert
R1.3 May 2006
Addition of the Stop/Go ball kit
with L.E.D.’s
Andre Hebert
R1.3 November 2006 Add part list for Overload Andre Hebert
Document Information Sheet
Document name Release Date Author
Highway 66 User manual second Edition R1_1.doc May 2005 Andre Hebert
Highway 66 User manual second Edition R1_3.doc May 2006 Andre Hebert
3

Before using this information and the product it supports, be sure to read the general
information under “Product Warranties and Notices”
The following paragraph does not apply to any country, state, or province where such
provisions are inconsistent with local law.
QubicaAmf Worldwide provides this publication “AS IS” without warranty of any kind, either
express or implied, including, but not limited to, the implied warranties of merchantability or
fitness for a particular purpose.
Every effort has been made to ensure that the information in this publication is complete,
accurate, and up to date. This publication could, although, include technical inaccuracies or
typographical errors. QubicaAmf assumes no responsibility for the results of errors beyond its
control. Information in this publication is subject to change without notice and does not
represent a commitment on the part of QubicaAmf. Changes are periodically made to the
information herein; these changes will be incorporated in new editions of the publication.
QubicaAmf may make improvements and / or changes in the product(s) and / or the program(s)
described in this publication at any time.
No part of this publication may be reproduced or transmitted in any form or by any means,
electronic or mechanical, for any purpose, without the express written permission of
QubicaAmf Worldwide.
This publication assumes that the QubicaAmf equipment and / or software has been installed by
an accredited QubicaAmf technician and is functional in every aspect. Should you encounter
problems in operating the equipment, follow the instructions in this publication before
contacting QubicaAmf for service under warranty.
© Copyright QubicaAmf Worldwide 2003. All rights reserved.
4

TABLE OF CONTENTS
Table of Contents
Table of Contents .................................................................................................................................... 6
List of Figures ......................................................................................................................................... 9
List of Procedures.................................................................................................................................. 10
IMPORTANT SAFETY INSTRUCTIONS.......................................................................................... 11
Introduction to Highway 66 .................................................................................12
What Makes up the Highway 66 System............................................................................................... 13
Identifying Your Highway 66 System Components.............................................................................. 14
Understanding how the Game is played................................................................................................ 15
About This Book ................................................................................................................................... 15
About This Book ................................................................................................................................... 16
Safety Information................................................................................................................................. 17
1. Highway 66 Fundamentals ........................................................................19
Major Components and Assemblies...................................................................................................... 20
Ball Detector ................................................................................................................................................... 20
Pit.................................................................................................................................................................... 20
Ball Elevator ................................................................................................................................................... 20
Pinsetter .......................................................................................................................................................... 21
TMS Power Box ............................................................................................................................................. 21
Pin Stabilizer................................................................................................................................................... 22
Main Motor ..................................................................................................................................................... 22
Drawbar .......................................................................................................................................................... 22
Solenoid/Opto Control Box............................................................................................................................. 23
Pin Brakes ....................................................................................................................................................... 23
Optical Reading Devices....................................................................................................................... 24
Ball Detector ................................................................................................................................................... 24
Pin Detectors................................................................................................................................................... 24
Limit Optical Sensor (LOS)............................................................................................................................ 24
Brake Optical Sensor (BOS) ........................................................................................................................... 24
Pin Pause Optical Sensor (PPOS) ................................................................................................................... 24
Motor Encoder ................................................................................................................................................ 24
Q-AMS Game Controller ...................................................................................................................... 25
Overhead Monitors................................................................................................................................25
Understanding how the System Works ................................................................................................. 26
Pinsetter Cycles..................................................................................................................................... 27
Part Set............................................................................................................................................................ 27
Full Set............................................................................................................................................................ 27
2. Setting Up/Operating Your Highway 66 ....................................................29
Getting Ready to Play! .......................................................................................................................... 30
TMS power box DIP switches............................................................................................................... 31
SW1-1 Jumping Ball (V1.16).......................................................................................................................... 31
SW1-2 Control Mode (V1.00) ........................................................................................................................ 31
(SW1-3,4,5) Pin Detection Sensitivity ............................................................................................................ 32
SW1-6 Stabilizing Pause Time (V1.00) .......................................................................................................... 32
SW1-7, 8 Pin Reading Pause Time (V1.00).................................................................................................... 32
6

TABLE OF CONTENTS
SW2-1, 2 Untangle Routine Type (V1.00)...................................................................................................... 33
SW2-3 Pinsetters Reaction after Power Failure (V1.16)................................................................................. 33
SW2-4 Pin Position when Pinsetters are OFF (V1.00).................................................................................... 34
SW2-5 Pinsetter Reaction on Gutter Ball (V1.00) .......................................................................................... 34
SW2-6 Type of Game (V1.00)........................................................................................................................ 34
SW2-7 Number Pins Installed (V1.11) ........................................................................................................... 34
Procedures and Adjustments ................................................................................................................. 35
3. Taking Care of Your Highway 66..............................................................43
Preventive Maintenance Basics............................................................................................................. 44
Manufacturer’s Recommendations........................................................................................................ 44
Setting up a Preventive Maintenance Program................................................................................................ 44
Getting Organized ................................................................................................................................. 45
Daily Maintenance Schedule................................................................................................................. 48
Weekly Maintenance Schedule ............................................................................................................. 49
Monthly Maintenance Schedule............................................................................................................ 50
Quarterly and Annual Maintenance Schedule ....................................................................................... 51
Annual Inspection ................................................................................................................................. 52
4. Solving Problems ......................................................................................53
Read This First................................................................................................................................................ 54
Hint on Cabling Problems............................................................................................................................... 54
Procedure 4-1 - Untangling Pin String ............................................................................................................ 55
The Pinsetter Doesn't React to a Ball Rolled Down the Lane. ........................................................................ 55
The Pinsetter Cycles when it Shouldn't........................................................................................................... 55
The Drawbar Continuously Moves Back and Forth........................................................................................ 55
The Drawbar does not Attain the Rear of the Pinsetter................................................................................... 55
The Chains Emit a Loud Noise. ...................................................................................................................... 55
One or more Fallen pins are Re-Spotted when they are not Supposed to........................................................ 56
There are no Pictures on the Monitors ............................................................................................................ 56
There is no Reaction from the Joystick ........................................................................................................... 56
There is no Reaction from the Machines......................................................................................................... 56
5. Wiring Diagrams ......................................................................................57
General Wiring...................................................................................................................................... 58
Power Box Wiring................................................................................................................................. 59
Electronics Wiring................................................................................................................................. 60
Joystick Diagram................................................................................................................................... 61
Coin Mechanism (Coin Comparator) .................................................................................................... 62
Coin Mechanism (Multi Coin) .............................................................................................................. 63
Pin Out DB 25 Ctrl I/O.......................................................................................................................... 64
Joystick control cable ............................................................................................................................ 65
Power Box Connectors.......................................................................................................................... 65
Power Box Connectors.......................................................................................................................... 66
Q-AMS Connectors............................................................................................................................... 67
I/O Controller Connectors..................................................................................................................... 68
6. Parts Listing .............................................................................................69
Safety Covers ........................................................................................................................................ 70
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TABLE OF CONTENTS
Bowling Pin Highway ........................................................................................................................... 72
Main Components ................................................................................................................................. 74
Frame Assembly.................................................................................................................................... 76
Drawbar Assembly................................................................................................................................78
311-1100-00 DC Motor Assembly........................................................................................................ 80
9122015 Drawbar Shaft assembly......................................................................................................... 82
9122027 Reel Arm assembly ................................................................................................................ 84
9122057 Pulley Detection Assembly .................................................................................................... 86
9122070 Pin Brake Assembly ............................................................................................................... 88
9122220 Ten Pins Brakes Assembly..................................................................................................... 90
SB-043-01 Pulley Assembly ................................................................................................................. 92
9166005 Table and Stabilization Assembly (ME-B03)......................................................................... 94
M-0701-25 Rear Ball Lift...................................................................................................................... 96
SB-0701-30 Rear Ball Lift Assembly ................................................................................................. 100
SB-0540-75 Pit Cushion Assembly..................................................................................................... 102
122-3000-00 Ball Rack Assembly....................................................................................................... 104
133-3000-00 Ball Rack Hood Assembly............................................................................................. 106
122-3100-00 Monitors and Supports Assembly.................................................................................. 108
122-3100-02 LCD Supports Assembly ............................................................................................... 110
Q100-4500 Masking Unit.................................................................................................................... 112
Q100-4150 ONE/TWO Ball Light ...................................................................................................... 114
Q100-4156 Stop/Go LED.................................................................................................................... 116
122-4600-115 Fluorescent Support 115 Vac....................................................................................... 118
122-4600-220 Fluorescent Support 220 Vac....................................................................................... 120
Q200-1010-00 Lateral Safety Guard ................................................................................................... 122
Electronic Components ....................................................................................................................... 124
SB-9802200-230 Power Box............................................................................................................... 126
Power Box Front Panel ....................................................................................................................... 128
Parts Number Index ..........................................................................................130
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LIST OF FIGURES
List of Figures
Figure 2-1 Dip Switch Location.................................................................................................... 31
Figure 2-2 Ball detector................................................................................................................. 35
Figure 2-3 Pin Detector Button ..................................................................................................... 36
Figure 2-4 Reel Arm Position........................................................................................................ 36
Figure 2-5 - Optical Sensor Position ............................................................................................. 37
Figure 2-6 - String Repair ............................................................................................................. 38
Figure 2-7 - Pin Brake Adjustment .............................................................................................. 39
Figure 2-8 - Drawbar Chain Adjustment....................................................................................... 40
Figure 2-9 Adjusting Rear Ball Lift V-Belt ................................................................................. 41
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LIST OF PROCEDURES
List of Procedures
Procedure 2-1 - Ball detector:........................................................................................................ 35
Procedure 2-2 - Strings Adjustment .............................................................................................. 36
Procedure 2-3 - LOS Limit Optical Sensor ................................................................................... 37
Procedure 2-4 - BOS Brake Optical Sensor ................................................................................. 37
Procedure 2-5 - PPOS Pin Pause Optical Sensor ......................................................................... 37
Procedure 2-6 - Repairing String and Bushing.............................................................................. 38
Procedure 2-7 - Adjusting the Pin Brakes ..................................................................................... 39
Procedure 2-8 - Pin Brake Adjustment......................................................................................... 39
Procedure 2-9 - Adjusting Chain Tension of the Drawbar............................................................ 40
Procedure 2-10 - Adjusting Rear Ball Lift V-Belt ........................................................................ 41
Procedure 4-1 - Untangling Pin String .......................................................................................... 55
10