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Our laser cut parts are specifically cut to very fine tolerances to ensure a snug fit and
therefore it is wise to check all fits before gluing parts together. You may need to trim
a lug here and there to make assembly easier.
PAINTING YOUR PRODUCT
We would strongly advise you to finish the product with paint or wood stain to make
them as appealing as possible. The parts should be primed (2 coats) and painted
before final assembly. Spray paint can also be used to get a very smooth finish. Oil
or water-based paint can be used and specialised paints like chalk paint can be used
to give unique finishes.
Generally, it is highly advisable to paint/spray before gluing. You may not be able to
get to the inside of the structure after it is glued together. Covering all the parts that
must not be painted or sprayed with the same colour can be a tedious process. Pre-
painting will avoid this process.
Please ensure that no paint clog a sleeve where a lug must fit in later. The
tolerances are often so tight that too thick a layer of paint may cause problems. It is
our experiences that a small foam roller instead of a brush, will produce a better
finish and far less clogging of sleeves.
Applying a base or undercoat normally makes life easier afterwards. Two coats of
primer are advisable because the MDF absorbs a lot of paint. Using a single colour
for the undercoat of all parts works quite well from personal experience. You can
choose the paint of your preference, whether it is oil or water based. Cleaning
brushes and rollers are just so much easier if you use a water base paint. A chalk
paste can give a unique finish to walls and give a weathered look if so desired. If you
prefer to protect the paint work of your structure you can always apply a clear spray
coat.
LET’S GET STARTED WITH THE ASSEMBLY
Place the two curved foundation beams (B) and (C) on your work surface. The
second photo above will indicate their relative positions to each other. Now you can
proceed to glue the nubs of the three vertical girders (A 1-3) into the slots of the
foundation beams. NOTE: The high end of the girders will be on the side of the
smaller curved foundation (C) and the lower end of the girders on the side of
foundation (B).
Al that needs to be done is to apply some glue where the nubs of the girders will
make contact with the slots of the foundation beams. Apply some gentle pressure to
ensure a snug fit between the nubs and the slots. Make sure the alignment is square
and the structure upright and plumb before the glue fully sets.
The next step is to glue the four horizontal beams (D 1-4) onto the three girders
(A 1-3). You will notice that each girder has four notches where the four beams must
