RAM 3500 Dually KT1100WM User manual

© 2012 Pacic Cycle Inc.
4902 Hammersley Rd.
Madison, WI 53711
United States of America
Phone: [phone]
www.kidtraxtoys.com
Model Number: KT1100WM, KT1100i
Owner’s Manual
Keep instructions for future reference.
Styles and colors may vary
Made in China
The owner’s manual contains assembly, use and maintenance instructions. The RAM 3500 Dually ride-on
truck must be assembled by an adult who has read and understands the instructions in this manual.
Keep the packaging away from children and dispose of all packaging before use.
3500 Dually
®, TM, © Chrysler Group LLC 2012
OFFICIAL
LICENSED
PRODUCT

For purchasing the RAM 3500 Dually ride-on truck. The truck features L.E.D. running lights, off road
lights, dump body with opening tail gate, six tires, and much more! We hope your child will have years
of riding enjoyment with our products. We appreciate your business. Please call us at KidTrax Toys
Consumer Relations at 877-741-6154 with comments or questions.
Thank You
ii

Contents
Safety......................................1
Battery Warnings . . . . . . . . . . . . . . . . . . . .1
User Requirements . . . . . . . . . . . . . . . . . . . . . . . 2
Parts .................................3
Main Body Components . . . . . . . . . . . . . .3
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . .4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Insert the Rear Axle . . . . . . . . . . . . . . . . . .5
Insert the Gear Boxes.................5
Attach the Truck Bed Hinges ...........6
Attach the Truck Bed to the Truck Body . .6
Attach the Rear Wheels . . . . . . . . . . . . . . .7
Attach the Front Wheels...............7
Attach the Grill Assembly..............8
Attach the Safety Strap . . . . . . . . . . . . . . .8
Attach the Doors . . . . . . . . . . . . . . . . . . . .9
Attach the Dashboard . . . . . . . . . . . . . . . .9
Insert the Steering Rod . . . . . . . . . . . . . .10
Attach the Steering Wheel ............10
Attach the Rear View Mirrors ..........11
Attach the Battery to the Motor ........11
Attach the Roll Bar ..................11
Attach the Seats....................12
Charge the Battery.......................12
Using the RAM 3500 Dually.................13
Operating the Ram 3500 Dually ........13
Re-Charge Interval and Time ..........14
Battery Storage ....................14
Battery Replacement and Disposal .....14
FCC Information ........................15
Maintenance ...........................15
Troubleshooting Guide ....................16
Services, Repairs and Parts ................17
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Contact Information......................19
iii

The following safety hazards may result in serious injury or death to the user of the RAM 3500:
• This product contains small parts that are for adult assembly only. Keep small children away when
assembling. Remove and dispose of all protective material and poly bags before assembly. Be sure
to remove all packaging materials and parts from underneath the car body.
• Riding the vehicle without a helmet. Riders must always wear a tted helmet that complies with U.S.
Consumer Product Safety Commission (CPSC) Standard CFR 1183.
• Battery posts, terminals and related accessories contain lead and lead compounds (acids) chemicals
known to the state of California to cause cancer, reproductive harm, and are toxic and corrosive. Never
open the battery.
• Body parts such as hands, legs, hair and clothing can get caught in moving parts. Never place a body
part near a moving part or wear loose clothing while using the vehicle. Always wear shoes when using
the vehicle.
• Using the vehicle near streets, motor vehicles, drop-offs such as: steps, water (swimming pools) or
other bodies of water, sloped surfaces, hills, wet areas, ammable vapors, in alleys, at night or in the
dark could result in an unexpected accident. Always use the vehicle in a safe, secure environment with
continuous adult supervision.
• Using the vehicle in unsafe conditions such as snow, rain, loose dirt, mud, sand or ne gravel may result
in unexpected action such as tip over and skidding.
• Using the vehicle in an unsafe manner. Examples include but are not limited to:
a. Pulling the vehicle with another vehicle or similar device
b. Allowing more than one rider
c. Pushing the user from the back
d. Traveling at an unsafe speed
• Always use common sense and safe practices when using the vehicle.
• This product contains or emits chemicals known to the state of California to cause cancer or birth defects
or other reproductive harm.
Battery Warnings
The following safety hazards may result in serious injury or death to the user of the RAM 3500 Dually:
• Use of a battery or charger other than the supplied KidTrax Toys 12V rechargeable battery and charger
may cause a re or explosion. Only use the supplied KidTrax Toys 12V rechargeable battery and charger
with the vehicle.
• Using the KidTrax Toys 12V rechargeable battery and charger for any other product may result in
overheating, re or explosion. Never use the KidTrax Toys 12V rechargeable battery and charger with
another product.
• Explosive gases are created during charging. Charge the battery in a well ventilated area. Do not charge
the battery near heat or ammable materials.
• Contact between the positive and negative terminals may result in re or explosion.
• Avoid direct contact between the terminals. Picking up the battery by the wires or charger can cause
damage to the battery and may result in a re. Always pick up the battery by it’s case or handles.
Safety
WARNING!
1

WARNING!
User Requirements
• Liquids on the battery may cause re or electric shock. Always keep all liquids away from the
battery and keep the battery dry.
• Contact or exposure to battery leakage (lead acid) may cause serious injury. If contact or
exposure occurs immediately call your physician. If the chemical is on the skin or in the eyes,
ush with cool water for 15 minutes. If the chemical was swallowed, immediately give the person
water or milk. Do not give water or milk if the patient is vomiting or has a decreased level of
alertness. Do not induce vomiting.
The following safety hazards may result in serious injury or death to the user of the truck:
• Battery posts, terminals and related accessories contain lead and lead compounds (acid),
chemicals known to the State of California to cause cancer, reproductive harm and are toxic and
corrosive. Never open the battery.
• Tampering or modifying the electric circuit system may cause a shock, re or explosion and
permanently damage the system. Exposed wiring, circuitry in the charger may cause electric
shock. Always keep the charger housing closed.
Age Range 3 - 7 years (maximum)
Weight Range No more than 130 lbs (59kg)
Before using the truck the child must understand the vehicle controls and safety issues. They must also
demonstrate the capability to handle the vehicle and operate its controls. It is the responsibility of the adult to
educate the child, determine if they are t to operate the vehicle, and supervise the vehicle’s use.
The following safety warnings should be read aloud to any child using the truck:
• An adult must always supervise a child that is riding the Viper.
• Children under 3 years of age should not be allowed to use the vehicle.
• Always sit in the seat when using the vehicle.
• Keep your hands, hair and clothes away from moving parts. Always wear shoes when riding the vehicle.
• Only two riders are allowed at a time.
• Do not drive the vehicle into loose dirt, mud, sand or ne gravel. Driving the vehicle into loose dirt, mud,
sand, or ne gravel may damage the gear box inside the vehicle.
• Only drive on level ground. Don’t go near water, drop-offs or up and down steep slopes.
• Do not drive the vehicle indoors or around obstructions.
• Do not drive the vehicle on streets or near cars.
• To avoid the risk of stripping gears, the rider must come to a complete stop before shifting from from
forward to reverse.
WARNING!
2

Parts
3
Roll bar
RAM 3500 Body
Includes: Kid Trax
12-volt battery
Seats(2)
Battery charger
Steering wheel with
wire connectors
Steering rod
Doors (2)
Truck bed
Front body
Main Body Components
Truck bed hinges (2)
Front wheel (2)
12V12AH
Front Hubcap (2)
Note: The front hubcaps have
three snap-in tabs
Rear wheel (2)
Dashboard
Rear Hubcap (2)
Note: The rear hubcaps
have four snap-in tabs
Rear axle
Gear box (2)

Before you begin assembly, be sure you have all parts,
hardware and tools needed to assemble your RAM 3500
Dually truck.
Important! Remove all packaging, cardboard and tape from
the hardware and truck parts.
Tools required:
• Phillips head screwdriver (preferably magnetic) or power drill
• Wrench
• Flathead screwdriver
Tip!
4
Screw for hinges (3 per hinge)
Hardware
1½” Mirror screw and small nut
Most hardware will come attached to the part.
Remove the hardware just before the assembly step,
and keep handy for installation.
Screws for
grill assembly
attachment (8)
Screws for door assembly (2)
Wheel hardware (2 per front wheel
1 per rear wheel)
Steering wheel hardware
Note: This hardware comes
attached to the steering wheel.
One nylon threaded nut per axle (4)
Hex wrench
Screw for dashboard
attachment (2)

Assembly
It’s easiest to perform the following steps from the underside of the RAM body. To avoid scratching the
body, perform all assembly steps on a soft surface such as a carpet or cardboard.
Tip!
Insert the Rear Axle
1. Carefully turn the Ram body
upside down.
2. Remove the nuts and
washers from the axle, and
save them for the wheel
attachment (page 7).
3. Align the stop tabs on the
axle with axle hole to allow
the axle to easily slide
through the axle tube.
4. Slide the axle through the
axle hole making sure that
each axle extends equal
length on both sides of
the axle tube.
Insert the Gear Boxes
5. Slide the gear box onto
the end of the axle.
6. Be sure the gear box ts
correctly into the gear box
stop. The motor should be
completely inserted under
the axle and square tubing
as shown.
7. Repeat step 1-2 for the
opposite gear box.
axle should
be an equal
length on
each side
5
3
4
5
6

Attach the Truck Bed Hinges
1. Carefully turn the truck bed
upside down.
2. Orient each hinge so the hinge
tube is facing towards the
center of the truck bed and
the hinge is on the outside.
3 Align the posts on the
underside of the truck bed
with the holes on the bottom
of the hinge.
4. Insert the three screws into
the holes on the hinge, and
tighten the screws. Repeat
for second hinge.
Attach the Truck Bed to the
Truck Body
5. Insert the two square, metal
tubes from the hinges into
the two square tubes located
on the back of the rear axle.
6. Push the two metal tubes
into each other until the pins
in the axle tube insert into
the holes on the hinges.
You should hear a click sound
that conrms the square tubes
are completely connected.
Tip!
Click
The middle screw can be
difcult to attach. It may
be easier to rst insert each
screw into the openings on
the hinge before placing the
hinge assembly on the body.
Tip!
6
2
4
5
1
6
3
4
3
2

Attach the Front Wheels
1. Insert the washer over the end of front axle.
2. Slide the wheel over the axle, followed by a second washer.
3. Using the included hex wrench tool, fasten the nut on the end
of the axle and tighten.
4. Align the three tabs of the hubcap with the slots in the front of
the wheel and press the hubcap into place.
5. Repeat steps 1-4 on the opposite front axle.
Attach the Rear Wheels
1. Slide the rear wheel onto the end of the axle, tting the back
of the rear wheel into the gear box.
2. Insert a washer over the axle. Using the included hex wrench,
fasten the nut on the end of the axle and tighten. The axle
may need to be shifted left or right to be evenly distributed so
for the tires to t properly.
3. Align the four tabs of the hubcap with the slots in the front of
the wheel and press into place.
4. Repeat steps 1-4 on the opposite rear axle.
Check to make sure the motor is
placed under the square tubing
before attaching the wheels.
Tip!
7
1
4
2
3
4
5
1
2
3
3