R&V Works CSB-30 User manual

20
“Cajun Kitchen Family”
Every piece of the R&V
Works Cajun Kitchen is Built
to make you a true Legend in
the Back Yard!
Made
in the
U.S.A.
“Cajun Express Smoker”
The fastest smoker around!
With the Cajun Express cook
multiple racks of Baby Back
Ribs in under an hour.
“Cajun Fryer” Cook like a
PRO Every Time. Featuring
sizes from 2 1/2 Gal to 17 Gal
“Smokin’ Cajun Grill” The
most versatile grill on the
market. Slow cook/smoke at
250° or sear at 750° and all
temps in between!
Operating Manual For The
Models
CSB-30 & CSB-60
Version 1.8
WARNING
READ AND FOLLOW ALL WARNINGS
AND INSTRUCTIONS IN THIS MANUAL
TO AVOID PERSONAL INJURY OR
PROPERTY DAMAGE.

2
Table of Contents
1. IMPORTANT SAFEGUARDS....................................... 3
2. PROPER CARE AND MAINTENANCE ………………...5
3. PROPER CLEANING ................................................... 5
4. OPERATING INSTRUCTIONS ..................................... 5
5. PROPER LIGHTING INSTRUCTIONS ......................... 6
6. FREQUENTLY ASKED QUESTIONS …………………..7
7. LEAK TEST .................................................................. 8
8. CSB30/ CSB60 ASSEMBLY INSTRUCTIONS............. 9
9. BASKET REMOVAL AND BASKET STOP .………….15
10. PLACING THE SHUTE EXTENSIONS (CSB60) ……..15
10. LIMITED WARRANTY …………………………………...16
R & V Works
304 Fincher Creek Rd.
Homer, LA 71040
Office - [phone] Fax - [phone]
Toll Free - 1(800)908-3037 After Hours - [phone]
E-mail - [e-mail]
19
EXCLUDED. CUSTOMERACKNOWLEDGES THAT THE PURCHASE PRICE
CHARGED IS BASED UPON LIMITATIONS CONTAINED IN THE WARRANTY
SET OUT ABOVE. SOME STATES DO NOT ALOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES. SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES
YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE OT STATE.

18
fixed by self-repair we will repair or replace the unit. At the cust-
omer’s expense, the customer will first ship the covered product to
R& V Works for repair or replacement. R & V Works will then ship the
repaired or replacement covered product back to the customer at R &
V Works expense.
• After a product warranty expires, spare parts are available for pur-
chase. R & V Works will have parts available for products for as many
as five years after R & V Works discontinues the product.
What we will not do.
This Limited Warranty does not apply to expendable or consumable parts and
does not extend to any product from which the Cajun Seafood Boiler Identifica-
tion Name Plate has been removed or that has been damaged or rendered de-
fective (a) as a result of accident, misuse, abuse, contamination, improper or
inadequate maintenance, or other external causes; (b) by operation outside the
usage parameters stated in the user documentation that shipped with the prod-
uct; (c) by improper site preparation or maintenance; (d) from loss or damage in
transit; or (e) by modification or service by anyone other than R& V Works au-
thorized service provider.
What you must do to keep the warranty in effect.
It is possible to void the warranty on an R & V Works product. Any failure
caused by a third-party component will not be covered by warranty.
Normal responsibility of the buyer
• Setup and operating the appliance according to directions.
• Reasonable care of product to prevent rust or oxidation from occurring.
• Operating appliances at appropriate temperatures.
• Storing of product after use.
What you must do to get service.
To receive service on your R & V Works product you can contact us at 1-800-
908-3037. Have the model number and proof of purchase available when you
talk to a representative.
How state laws relate to this warranty.
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE LIMITED IN DURATION, SET OUT ABOVE.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO
YOU.
ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM-
AGES ARISING FROM THE FAILURE OF THE CAJUN SEAFOOD BOILER
TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS
3
IMPORTANT SAFEGUARDS
WE WANT YOU TO ASSEMBLE AND USE YOUR “Cajun Seafood Boiler”
AS SAFELY AS POSSIBLE.
PLEASE READ AND FOLLOW ALL SAFETY WARNINGS AND INSTRUC-
TIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR
BOILER.
• Always use caution when lighting boiler. Crack open the needle valve and
ignite through the oblong hole in the face with a long stem trigger propane
lighter. Do not allow the gas to build up in the boiler. If boiler does not ignite
within 3 seconds, close needle valve and wait 1 minute before attempting
to light the boiler. Not doing this may cause an explosion and may lead to
personal injury or property damage.
• Always use caution when placing food in boiler. Be careful to never touch
cooking surfaces or any other part of the boiler. Do not drop food in boiler.
• Only use this boiler on a hard, level, noncombustible, stable surface
(concrete, ground, etc.) capable of supporting the weight of the boiler.
• Do not use this boiler for other than its intended purpose.
• For outdoor use only. Do not operate boiler indoors or in an enclosed area.
In windy weather, place boiler in an outdoor area that is protected from the
wind, with the boiler’s back facing the wind.
• The boiler side will be extremely hot during use. Use caution when working
around your hot boiler. Always wear oven mitts or gloves to protect your
hands from burns. Avoid touching hot surfaces.
• Use caution and protective clothing when cleaning or draining a hot boiler
to avoid burns from hot surfaces.
• Never operate this appliance within 10 feet (3.05m) of any structure, com-
bustible material or other gas cylinder
Warning !
Warning !

4
• Never operate this appliance within 25 feet (7.5m) of any flammable liquid.
• If a fire should occur, keep away from the appliance and immediately call
your fire department. Do not attempt to extinguish an oil or grease fire with
water. Failure to follow there instructions could result in a fire or explosion
that could cause property damage, personal injury or death.
• Place boiler in an area where children and pets cannot come into contact
with unit. Close supervision is necessary when boiler is in use. Do not
leave boiler unattended when in use. Heated liquids remain at scalding
temperatures long after the cooking process. Never touch cooking appli-
ance until liquids have cooled to 115°F or less.
•
• Never move boiler when it is in use.
• Use caution when assembling and operating your boiler to avoid scrapes or
cuts from sharp edges of metal parts.
• After each use, Cover the boiler to protect it from the weather.
• Use caution when lifting or moving boiler to prevent strains and back
injuries. Moving boiler may require the help of an additional person.
• We advise that a fire extinguisher be on hand. Refer to your local authority
to determine proper size and type of fire extinguisher.
• Accessory attachments not manufactured by R & V Works for these
products are not recommended and may lead to personal injury or
property damage.
• Store the boiler out of reach of children and in a safe location when not in
use.
• Do not attempt to service boiler other than normal maintenance as ex-
plained in the "Proper Care & Maintenance" section of this manual. Major
repairs can be authorized by R & V Works only.
• Properly dispose of all packaging material.
• Use caution when transporting the boiler. Make sure you tie down the
boiler so it will not move. Unit is top heavy.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR BOILER.
FAILURE TO ADHERE TO SAFETY WARNINGS AND GUIDELINES IN THIS
MANUAL COULD RESULT IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
Warning !
17
REGARDING THE R & V WORKS PRODUCT YOU HAVE PURCHASED.
THESE TERMS AND CONDITIONS SUPERCEDE ANY PRIOR AGREE-
MENTS OR REPRESENTATIONS- INCLUDING REPRESENTATIONS MADE
IN R & V WORKS SALES LITERATURE OR ADVICE GIVEN TO YOU BY R &
V WORKS OR AN AGENT OR EMPLOYEE OF R & V WORKS — THAT MAY
HAVE BEEN MADE IN CONNECTION WITH YOUR PURCHASE OF THE
R & V WORKS PRODUCT.
No change to the conditions of this Limited Warranty is valid unless it is made in
writing and signed by an authorized representative of R & V Works.
Limitation of Liability
IF YOUR R & V WORKS PRODUCT FAILS TO WORK AS WARRANTED
ABOVE, R & V WORKS MAXIMUM LIABILITY UNDER THIS LIMITED WAR-
RANTY IS EXPRESSLY LIMITED TO THE LESSER OF THE PRICE YOU
HAVE PAID FOR THE PRODUCT OR THE COST OF REPAIR OR REPLACE-
MENT OF ANY COMPONENT OR STRUCTURAL MATERIALS THAT MAL-
FUNCTION OR FAIL IN CONDITIONS OF NORMAL USE.
Limited Warranty Period
The Limited Warranty Period for an R & V Works Product is a specified, fixed
period commencing on the date of purchase. The date on your sales receipt is
the date of purchase unless R & V Works or your reseller informs you otherwise
in writing.
What we will do to correct problems.
The following information pertains to the types of support that is available and
can be used to correct any problem with one of R & V Works’ products.
• Self-repair
• Parts-only
• Unit replacement
The following list provides more detail about each of the service delivery types:
Self-repair service provides the customer with remote diagnosis and remote
repair. R & V Works will ship any part to the customer that is necessary to re-
pair a defect. The customer will be responsible for installing the necessary
parts and for returning any unused parts and defective part to R & V Works. All
cost for parts and shipping are paid by R & V Works.
• Parts-only service provides replacement parts at no charge. If the
product has a defective part within the coverage of this warranty we
will provide a replacement part at not cost to the customer.
Unit replacement includes remote diagnosis and if a covered product
has defect that is under warranty and cannot be replaced or fixed by
self-repair we will repair or replace the unit. At the customer’s ex-
pense, the customer will first ship the covered product to R & V Works
for repair or replacement. R & V Works will then ship the repaired or
replacement covered product back to the customer at R & V Works
expense.

16
Limited Warranty
What this warranty covers.
R & V Works Products Duration
Components and accessories One-year limited warranty
Structural Materials and Workmanship 5 Year limited warranty
General Terms
This R & V Works Limited Warranty gives you, the customer, express limited
warranty rights from R & V Works, the manufacturer. In addition, you may
also have other legal rights under applicable local law or special written
agreement with R & V Works.
This warranty remains in force for one-year on components and accessories
and for 5 years on structural materials and workmanship, to the original pur-
chaser, from the date of purchase.
What this warranty does not cover.
R & V Works does not warrant that operation of this product will be uninter-
rupted or error-free. R & V Works is not responsible for damage that occurs
as a result of your failure to follow the instruction intended for the R & V
Works Product.
This Limited Warranty does not apply to expendable or consumable parts and
does not extend to any product from which the Cajun Seafood Boiler identifi-
cation Name Plate has been removed or that has been damaged or rendered
defective (a) as a result of accident, misuse, abuse, contamination, improper
or inadequate maintenance, or other external causes; (b) by operation out-
side the usage parameters stated in the user documentation that shipped
with the product; (c) by improper site preparation or maintenance; (d) from
loss or damage in transit; or (e) by modification or service by anyone other
than R& V Works authorized service provider.
Warranty Conditions
The following information pertains to typical warranty coverage.
• Warranty terms and conditions provide repair or replacement (at the
discretion of the manufacture of defects in the manufacturer’s mate-
rial or workmanship. The warranty does not protect against acci-
dental damage, loss, acts of nature, or any other event that did not
occur during the manufacture of the product.
• When R & V Works repairs a product, the repair may be completed
with new or previously used products, with parts equivalent to new in
performance and reliability.
Exclusive Remedy
TO THE EXTENT ALLOWED BY APPLICABLE LOCAL LAWS, THESE
TERMS AND CONDITIONS CONSTITUTE THE COMPLETE AND EXCLU-
SIVE WARRANTY AGREEMENT BETWEEN YOU AND R & V WORKS
5
PROPER CARE AND MAINTENANCE
The current propane tanks are equipped with a safety valve (OPD Valve)
that restricts the output of the propane in case the hose is cut or burned. If
this valve closes you will only get a small yellow flame.
To reset the OPD Valve;
• Close the tank valve.
• Remove the POL nut.
• Close the needle valve.
• Reattach the POL nut.
• Open the tank valve very slowly, approximately 1 1/2 to 2 turns.
• Open the needle valve and relight the “Cajun Seafood Boiler”.
CLEANING THE CAJUN SEAFOOD BOILER
Your Cajun Seafood Boiler should be very easy to clean and Maintain. After
cooking simply drain cooking water and debris from boiler and rinse season-
ings from cooking tub, lid/shute and outside of cooker. Wash is mild dish
soap and clean dish rag, rinse completely free of all soap. Avoid scrubbing
boiler with abrasive cleaners or scrubbing pads. Aluminum is a soft material
and these cleaners and scrubbing pads will scratch the surfaces of the Cajun
Seafood Boiler.
OPERATING INSTRUCTIONS
1. Hook up regulator to a propane tank.
2. Close the adjustable regulator on the Cajun Seafood Boiler. Open valve
on propane tank.
3. Always use caution when lighting boiler. Crack open the adjustable regula-
tor and ignite through the oblong hole with a long stem trigger propane light-
er. Do not allow the gas to build up in boiler burners. If boiler does not ignite
within 3 seconds, close needle valve and wait 1 minute before attempting to
light the griddle.
4. Open the adjustable regulator to increase temperature.
5. Operate ONLY in well ventilated area.
Warning !

6
PROPER LIGHTING LOCATION AND WARNINGS
As with any gas appliance, care should be given when lighting your Burner.
Never use a standard kitchen match or cigarette light to light the burner. Al-
ways use a long stem lighter or a long fire place match, this will allow you to
keep your hands completely clear of the mixing chamber.
Always use caution when lighting burner. Crack open the needle valve and ig-
nite at the top of the burner/jet tube with a long stem trigger propane lighter. Do
not allow the gas to build up. If smoker does not ignite within in 3 seconds,
close needle valve and wait 1 minute before attempting to light the burner. Nev-
er place your any part of your body in over the top of the burner or burner
frame.
ALWAYS USE A LONG STEM LIGHTER
WHEN LIGHTING Burner!
NEVER USE A CIGARETTE LIGHTER
OR A KITCHEN MATCH!
15
4 ea. 1/4” Nuts
To Remove Basket
This pertains to both the CSB30 and CSB60 Boiler
To install the Basket Support, Place the Support behind the
cooker and aligned with the bolting flange. Attach using 5/16” X
3/4” (2 ea.) and 5/16” Nuts (2 ea.). Repeat process on the other
side. Adjust the Lid Supports so that the lid completely on the lid
support. Tighten the fasteners securely.
To remove Basket from Cooker. Remove 2 ea. 1/4 x 3/4 Bolts from
the Basket Retainer Plate. Repeat this for other side. Rotate
basket up and pull basket towards the front of the cooker. Lift
basket free of boiler.
Shute Extension
Shute Rail inside
of Boiler Lid
To Install Extensions
This pertains to the CSB60 only.
The Shute extensions are designed to prevent losing crawfish/
seafood down the outer edges of the CSB60 when dumping into a
smaller ice chest. To install the shute extensions on the
Csb60 place the extension against the shute rail welded inside
the CSB60’s lid. The hook of the extension will need to face down
and to the outer edge of the lid. Slide the extension out until the
hook clears the outer edge of the lid and then slide the extension
down to allow the hook to catch under the lid. Repeat this
process to install the extension on the other side.
4 ea. 1/4” x
3/4” Bolts
4 ea. 5/16” x
3/4” Bolts
4 ea. 5/16”
Nuts

14
8 ea. 5/16”
Washers
4 ea. 5/16” x
1 3/4” Bolts
4 ea. 3/8”
Washers
2 ea. 3/8”
x 1”
2 ea. 3/8” Nuts
4 ea. 5/16”
Nuts
Handle Cover
1 ea. Loose
1 ea. Installed onto
Step 3
1) Place the boiler tub onto the skid assembly as shown, it is best if the shelf mounts are on the same side as the
front/castor axle. Secure using 5/16” x 2” screws (4 ea.), 5/16” washers (8 ea.) and 5/16” nuts. Tighten firmly to lock into place. Note: the washers should be where there is one on top of the tub flange and one in under the burner/riser.
2) Be sure there is Teflon tape on both ends of the 1 1/2” nipple. Screw the 1 1/2” nipple into the collar on the lower
side of the boiler. Next screw the 1 1/2” Ball Valve onto the nipple. Tighten the ball valve assembly to insure that it does not leak.
3) Install the side shelf onto the side of the Boiler Tub using the 3/8” x 1” Bolts (2 ea.), 3/8” Washers (4 ea.) and 3/8”
Nuts (2 ea.) Snug these to secure the shelf into place.
4) Slide the Handle Rod through the hole provided in the front of the Basket. Lock this into place by sliding th Handle
Cover on the blank end of the Rod.
5) Attach the Hose/Regulator onto the remaining fitting on the Burner Tube and tighten into place. Again be sure to
tighten the nut so as to prevent any gas from leaking.
6) Finish the Boiler Assembly by completing the step on Page 15.
7
Frequently Asked Questions
About The
“ CAJUN SEAFOOD BOILER
1. What materials is this Boiler made from? As with all R&V prod-
ucts, the Cajun Seafood Boiler is built to provide many years of service. The
Boiler of the Boiler is constructed from 3/16” Aluminum, which will provide a
strong and reliable cooking vessel.
2. How much water do I use to fill the Boiler Tank? The CSB30
will need approximately 15 gallons of water when boiling a 30# Sack of craw-
fish. The CSB60 will require 30 Gallon of water when boiling two 30# Sacks of
Crawfish. For boiling other food you will need to gauge an appropriate amount
of water to submerge the items being boiled.
3. How much food will the Seafood Boiler hold? The CSB30
Boiler will hold an average bag of crawfish, about 30 pounds. The CSB60 will
hold two average bags of crawfish, about 60 pounds. Other foods would equal a
similar volume of food. When filling the Seafood Boiler be sure not to over load
the tub with water and food as this could lead to liquids over flowing on to your
deck, patio or yard.
4. How long does it take for the Cajun Seafood Boiler to
reach a boil? As our timing goes the size of the boiler does not matter,
either size will boil in 20 to30 minutes.
5. How long does it take the Seafood Boiler to recover it’s
Boil? 5 Minutes or less.
6. Will corn and potatoes fit in the boiler as well as a sack of
crawfish? Sorry no, you will need to either split the bag if you are adding
corn and potatoes to the mix, or cook them as two separate loads which is what
we prefer to do.
7.How long can I cook on one bottle of propane? A single bottle
should last 5 to 8 hours.
8. Can I use my Cajun Seafood Boiler to fry fish or Turkeys?
No! This product is not intended to use as a fryer of any kind.
9. Are larger sizes of this boiler offered? Yes there are two sizes of
the Cajun Seafood Boiler. A 30# single sack model the CSB30 and a 60# two
sack model.
10. Do I need to put the boiler inside the garage or dry place
when not in use? That is preferable. Your boiler will look better longer
when it is stored in a dry location. Also the Jets, Hose/Regulators will last a lot
longer when kept clean and dry.
11. How do I buy parts for my Cajun Seafood Boiler? You can
visit our website at WWW.cajunfryer.com of call us at 1-800-908-3037.

8
Gas Leak Testing
The gas leak testing procedure must be preformed every
time the tank is connected to the cooker!
• Gas Leak Testing must be preformed in a well ventilated area.
• During the Gas Leak Testing procedure, always keep the unit away from
open flames, sparks or lit cigarettes.
• Never use a flame to check for gas leaks.
• If the burner does not light within 3 seconds, turn the propane tank valve and
adjustable regulator off immediately. Always wait at least 5 minutes for gas
fumes to dissipate before repeating procedure.
• Always use the propane tank and adjustable regulator to turn the unit “ON”
and “OFF.”
• Never use a unit that has a gas leak.
Warning !
Step 1: Make sure the propane tank valve and adjustable regulator are turned
“OFF.”
Step 2: Make sure the POL Nut is securely fastened to the bottle and the SAE
Fitting is tightened to the Boiler.
Step 3: Prepare a soapy water solution (one part dishwashing liquid to three
parts water) to test for gas leaks in the hose and all connections. Apply
a generous amount of the soapy mixture to the regulator, POL Nut, hose
and all SAE Fittings. (There are several below the burner assembly as
well as one attaching the hose to the adjustable regulator.)
Step 4: With the adjustable regulator completely “OFF”, open the propane tank
about 1/2 way to fully open (should turn counter clockwise.) Next open
the adjustable regulator and check for bubbles at the adjustable regula
tor, along the entire length of the hose, and all the SAE fitting attached
to the burner as well as the connecting stainless steel tubing. DO NOT
LEAVE THE GAS ON FOR MORE THAN 10 SECONDS! If soapy mixture
starts bubbling, gas is leaking through the connection or the hose. Turn
the regulator “OFF” and close the propane tank valve. And retighten all
connections that failed test. If the hose is leaking replace it!
NEVER OPERATE BOILER WITH A LEAKING HOSE OR CONNECTIONS.
Repeat procedure with soapy mixture until no more bubbles are creat
ed. NEVER USE A FLAME TO CHECK FOR GAS LEAKS. Turn the ad
justable regulator “OFF” and close the propane tank valve after each
test
STEP 5: Once all gas leaks have been sealed, WAIT ATLEAST 5
MINUTES FOR GAS FUMES TO DIAAIPATE BEFORE LIGHTING THE
BOILER.
Propane Tank Valve
Red Control Knob
Adjustable Regulator
POL Nut
SAE Fitting
13
Step 2
1) Place the Rear Axle onto the Pedestal Riser/Burner Assembly and attach using
5/16” x 3/4” Bolts (2 ea.), 5/16” Washers (2 ea.) and 5/16” nuts (2 ea.). Tighten these screw and nuts temporarily.
2) Attach front castor assembly to the skid weldment using 5/16” x 2” Bolts
(2 ea.), 5/16” flat washers (4 ea.) and 5/16” nuts (2 ea.), There should be one flat washer on top of the flange on the skid and one flat washer under the front axle assembly. Note: The Front Axle will need to set completely on the horizontal flange. Do not allow either edge of the axle to fall of this surface. Be sure the tighten these bolt to prevent the axle from moving.
3) Check to make sure the burner/riser set level. If it is not, loosen the nuts on the
rear axle and adjust until the units sets as level as possible. Tighten these nuts securely to lock the leveling into place.
2 ea.5/16” x 2”
Bolts
6 ea. 5/16”
Washers
2 ea. 5/16” x
3/4” Bolts
6 ea. 5/16”
Nuts

12
8 ea. 1/4”
Washers
8 ea. 1/4” x
1/2” Screws
8 ea. 1/4”
Nuts
Step 1
1) Attach the two red plates to the burner tubes using 1/4” x 1/2”
screws (8 ea.), 1/4” flat washers (8 ea.) and 1/4” nuts (8 ea.). You will need to bend the Gas Flex Lines so that the Red Plate will reach each burner tube. Note: If it becomes necessary to remove the Flex Line from the Red Plate, be sure to tighten the Gas line securely to prevent any gas leaks.
9
Step 1
1) Attach the two red plates to the burner tubes using 1/4” x 1/2”
screws (4 ea.), 1/4” flat washers (4 ea.) and 1/4” nuts (4 ea.). You will need to bend the Gas Flex Lines so that the Red Plate will reach each burner tube. Note: If it becomes necessary to remove the Flex Line from the Red Plate, be sure to tighten the Gas line securely to prevent any gas leaks.
4 ea. 1/4” x
1/2” Screws
4 ea. 1/4”
Nuts
4 ea. 1/4”
Washers

10
2 ea. 5/16” x 2”
Bolts
6 ea. 5/16”
Washers
2 ea. 5/16” x
3/4” Bolts
4 ea. 5/16” Nuts
Step 2
1) Place the Rear Axle onto the Pedestal Riser/Burner Assembly and attach using
5/16” x 3/4” Bolts (2 ea.), 5/16” Washers (2 ea.) and 5/16” nuts 2 ea.). Tighten these screw and nuts temporarily.
2) Attach front castor assembly to the skid weldment using 5/16” x 2” Bolts
(2 ea.), 5/16” flat washers (4 ea.) and 5/16” nuts (2 ea.), There should be one flat washer on top of the flange on the skid and one flat washer under the front axle assembly. Note: The Front Axle will need to set completely on the horizontal flange. Do not allow either edge of the axle to fall of this surface. Be sure the tighten these bolt to prevent the axle from moving.
3) Check to make sure the burner/riser set level. If it is not, loosen the nuts on the
rear axle and adjust until the units sets as level as possible. Tighten these nuts securely to lock the leveling into place.
11
Handle Cover
1 ea. Loose
1 ea. Installed onto
Step 3
1) Place the boiler tub onto the skid assembly as shown, it is best if the shelf mounts are on the same side as the
front/castor axle. Secure using 5/16” x 2” screws (4 ea.), 5/16” washers (8 ea.) and 5/16” nuts. Tighten firmly to lock into place. Note: the washers should be where there is one on top of the tub flange and one in under the burner/riser.
2) Be sure there is Teflon tape on both ends of the 1 1/2” nipple. Screw the 1 1/2” nipple into the collar on the lower
side of the boiler. Next screw the 1 1/2” Ball Valve onto the nipple. Tighten the ball valve assembly to insure that it does not leak.
3) Install the side shelf onto the side of the Boiler Tub using the 3/8” x 1” Bolts (2 ea.), 3/8” Washers (4 ea.) and 3/8”
Nuts (2 ea.) Snug these to secure the shelf into place.
4) Slide the Handle Rod through the hole provided in the front of the Basket. Lock this into place by sliding th Handle
Cover on the blank end of the Rod.
5) Attach the Hose/Regulator onto the remaining fitting on the Burner Tube and tighten into place. Again be sure to
tighten the nut so as to prevent any gas from leaking.
6) Finish the Boiler Assembly by completing the step on Page 15.
4 ea. 5/16” x 2”
3/4” Bolts
8 ea. 5/16”
Washers
2 ea. 3/8” x
1” Bolts
4 ea. 5/16”
Nuts
2 ea.
3/8” Nuts
4 ea. 3/8”
Washers