Ranger design C5-BA11-5 User manual

INSTALLATION GUIDE
C5-BA11-5 BOTTLE HOLDER

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Bottle holder Assembly....................................................................................................................
3 - 5
6
Phase 1 - Assembly
Phase 2 - Installation
7
8
9 - 10
11 - 12
13 - 14
q2.1 Attach Wall Brackets To The End Panels........................................................................................
q2.2 Mark Holes For Plus Nuts...............................................................................................................
q2.3 Attach Plus Nuts.............................................................................................................................
q2.4 Attach Bottle holder To The Floor...................................................................................................
q2.5 Attach Wall Brackets......................................................................................................................
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q1/2" Socket
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
q3/8" Driver Bit
qKnife
qPlusnut Tool / Plusnut Gun ( 5/16" )

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
6098 Strap 5
40 - 715 Bracket Head 4
40 - 716 Bracket Arm 4
40 - 744 End Panel ( Left ) 1
40 - 745 End Panel ( Right ) 1
53 - 609 V Shelf 5
60 - 11.875 × 10.5 Shelf Tray, Black Plywood 1
94- 5025 Assembly Fastener Kit 1
96 - 5023 Install Fastener Kit 1
BILL OF MATERIALS
40 - 745
6098
60 - 11.875 × 10.5
40 - 744
40 - 716
40 - 715
53 - 609

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94 - 5025 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
8×8×
Hex Bolt
5/16"-18 × 1"
GR-5 ZINC
# 90-208
8×8×
Hex Bolt
5/16"-18 × 1/2"
GR-5 ZINC
# 90-200
20×20×
# 94-116
Serrated Nut
5/16"-18
ZINC
36×36×
8×8× # 92-102
Screw HWH
#14 × 1"
ZINC
36×36× # 98-116
Flat Washer
5/16"
ZINC
8×8×
Spacer
0.375" ID, × 1.0" OD × 0.25" LONG
NYLON
# 98-157
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
20×20×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
8×8×
8×8×
#92-102 Screw #14 × 1"
8×8×
#90-208 Hex Bolt 5/16" × 1"
#98-116 Flat Washer
#94-116 Serrated Nut
#98-157 Spacers

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96 - 5023 Fastener Kit Fastener Assembly
8×8×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut
#94-132 5/16" Plusnut
4×4×
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = Gap beTween floor and end panel )
12×12× Plusnut
# 94-132
4×4×
Spacer
0.375" ID, × 1.0" OD × 0.25" LONG
NYLON
# 98-157
Hex Bolt
5/16"-18 × 1 - 1/4"
GR-5 ZINC
# 90-212
8×8×
Hex Bolt
5/16"-18 × 1-3/4"
GR-5 ZINC
# 90-011
4×4×
# 98-116
Flat Washer
5/16", O.D. 7/8"
ZINC
12×12×
# 98-122
Lock Washer
5/16"
ZINC
12×12×

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TOOLS
qCordless Impact
q3/8" Driver Bit
TOOLS
qCordless Impact
q1/2" Socket
1.2.1 Attach both panels to the shelf trays.
PHASE 1 – ASSEMBLY
1.2 BOTTLE HOLDER ASSEMBLY
9 - 5/8"
10"
10"
13"
13"
11.875" × 10.5"
53 - 609
IMPORTANT: Assemble the cabinet on a protected clean surface to avoid scratching.
#92-102 Screw #14 × 1"
HARDWARE USED
8× 94 - 5025
HARDWARE USED
20× 94 - 5025
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut

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1.2.2 Attach the straps to the end panels.
NOTE: Hand-tighten the bolts for adjustment.
1.2.3 Attach the bracket head to the bracket arm.
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
8× hand-tighten the bolts
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
40 - 716
40 - 715
×4

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PHASE 2 – INSTALLATION
2.1 ATTACH WALL BRACKETS TO THE END PANELS
2.1.1 • Place the assembled bottle holder into the vehicle, at the desired location.
• Attach the bracket arm to the panels aligning the bracket head along the horizontal rim of the vehicle.
HORIZONTAL RIM
BRACKET HEAD
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
8× hand-tighten the bolts
#90-208 Hex Bolt 5/16" × 1"
#98-116 Flat Washer
#94-116 Serrated Nut
#98-157 Spacers

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2.2.1 After attaching the brackets, mark the plus nut location on the vehicle rim.
PHASE 2 – INSTALLATION
2.2 MARK HOLES FOR PLUS NUTS
TOOLS
qMarker
TOOLS
qMarker
MARK
Mark the 2 holes locating each end
panel to the vehicle oor.
MARK
Mark the 2 holes locating bracket
head on the vehicle horizontal rim.
NOTE: If you are using Ranger oor,
please go to page 12.
NOTE: If you are using Ranger wall
kit, please go to page 14.

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PHASE 2 – INSTALLATION
2.3 ATTACH PLUS NUTS
2.3.1 • Move the assembled bottle holder on the side.
• Drill all the marks using 1/2" drill bit w/ drill collar, then insert the plus nuts.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle such as the Gas tank,
Wiring Harness and Hose.
NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth.
PLUSNUT
DRILL COLLAR
( seT aT 1/2")
Drill all the marks then, attach plus nuts to the
holes.
HARDWARE USED
12×
TOOLS
qCordless Drill
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
qPlus Nut Tool ( 5/16" )
#94-132 Plus Nut

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FORWARD REVERSE
STEP: Put the plusnut on the plusnut gun, then attach the plus nut in the hole by turning the gun forward until
the plus nut locks, then remove the gun by turning in reverse.
•using plusnut gun
•using the 6491 plusnut tool
2.3.2 How to attach plus nut.
6491 HARDWARE USED
Flat washer 5/16"
Flat washer 5/16" BS × 7/8" OD
TOOLS
qCordless Impact
q1/2" Socket
q9/16" Wrench
STEP 1:
Assemble the 6491 plusnut tool with the hardware needed, plus
nut and the 9/16" wrench as shown.
FORWARD REVERSE
STEP 2:
Attach the plus nut in the hole by turning
the bolt forward using an impact with a
1/2" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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2.4.1 Place the assembled bottle holder back into the vehicle and fasten to the plus nut.
PHASE 2 – INSTALLATION
2.4 ATTACH END PANEL TO THE FLOOR
without ranger floor
TOOLS
qCordless Impact
q1/2" Socket
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = Gap beTween floor and end panel )
HARDWARE USED
4×
#94-132 5/16" Plusnut
W/ Spacer W/O Spacer
most vehicle use 1 spacer when not over ribs

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2.4.2 • Lift the bottle holder unit inside the van, then put it in place.
• Install the bottle holder unit to the floor mounting track by sliding bolts in the mounting tracks,
and putting screw in the last rear slot of the end panels of the shelving unit.
#94-104 Hex Nut
#98-116 Lock Washer
#98-122 Flat Washer
#90-490 Carriage Bolt 5/16" × 1"
HARDWARE USED
2× floor fastener kit
#92-102 Screw 1"
HARDWARE USED
2× floor fastener kit
TOOLS
qCordless Impact q3/8" Driver Bit
q1/2" Socket
with ranger floor

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2.5.1 First align and fasten the wall brackets to the plus nuts, then align and fasten the wall brackets to
the end panels.
IMPORTANT: After installation is completed, ensure all bolts are tightened.
PHASE 2 – INSTALLATION
2.5 ATTACH WALL BRACKETS
without ranger wall kits
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
8×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut

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2.5.2 First align the wall brackets to the wall mounting track kits, then install the wall brackets
to the wall mounting track kits using channel nuts.
IMPORTANT: After installation is completed, ensure all bolts are properly tightened.
NOTE: Tighten the bolts that used to attached the wall bracket to the wall or wall kits 1st
before the bolts that used to attached the wall bracket to the end panel.
TOOLS
qCordless Impact
q1/2" Socket
FASTENERS USED
8× wall kits fastener kit
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-150 Channel Nut
with ranger wall kits

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C5-BA11-5
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