Rangevision SPECTRUM Manual

RANGEVISION
Setup and calibration
SPECTRUM

Contents
Introduction 3
Technical specifications 4
System requirements 4
Preparing for work
Package contents 5
Installing software and drivers 7
Setting up your computer for work with the scanner
Connecting projector 8
Configuring computer parameters 9
Scanner Assembly
Scanner setup
ScanCenter NG launch 11
Select scanning zone 12
Calibration field parameters 13
Placing the calibration plate 13
Initial setup of cameras and lenses 14
Checking camera arrangement 15
Finding a working distance 15
Adjustment of the projector focus 16
Bringing the cameras together 16
Final calibration of the cameras 17
Calibrating the scanner
Calibration plate 21
Full calibration 23
Fast calibration (orientation) 25
Focus assessment during calibration 27
2

Introduction
ThankyouforchoosingRаngeVisiоnSpectrum!
PleasereadthismanualbeforeusingRangeVision3Dscanner.Herearedescribed the
procedures for preparing the scanner, installing the required drivers, calibration
procedure, scanning procedure,andtipsforacquiringhigh-quality three-dimensional
object model.
Informationmaybeamendedfromtimetotime.Thesechangeswillbeinserted into the
new versionsofthemanual,orintheadditionaldocumentsandpublications.
3

Technicalspecifications
3Dresolution
Systemrequirements
●operatingsystem-Windows7/8/1064bit,
●processor-IntelCorei3/i51.8GHzandbetter,
●graphicscardwithHDMIoutput,
●RAM-Notlessthan8GB,
●3 USB-ports.
4
Scanningzone
L
M
S
Scanning Area (WxHxD) (mm)
520*400*400
320*250*220
120*90*100
3Dpointaccuracy
0.12mm
0.06mm
0.04mm
Model
Spectrum
Resolutionofcameras
3Mpix
Diagonalofthematrix
1/2”
Texturescanning
Yes
Scanningzone
L
M
S
3Dresolution
0.25mm
0.15mm
0.06mm
Operationdistance
1.05m
0.6m
0.3m

Preparingforwork
Packagecontents
RаngeVisiоn3Dscannerissuppliedinaprotectedroadhardcase.Cameratripodis
placedinaseparatebag.
Thescannerisequippedwiththreescanningareas.Scanningareaisacalibrationplate
andstandforthecalibrationplate.
5

6
№
Name
qty.
1
Scanning module:
Installation construction with projector
1
Cable kit for connection to a PC (2 USB + HDMI)
1
2
Machine vision camera
2
3
Tripod
1
4
Calibration plate
3
5
Kit of optics
1
6
Stand for the calibration plate
2
7
USB disk with the software
1
8
License dongle
1
9
Power Cord 5 m
1
10
USB hub
1
11
Hex key
1
12
Rotary table + cables
1

Installingsoftwareanddrivers
Get the RаngeVisiоn software (equipped with the scanner) and run the installer -
RаngeVisiоn SсаnCenter setup.
Followingtheprompts,selectthedesiredlanguage,typeandpathforinstallation.
Afterthefileshavebeencopiedinstalldriversandgraphicslibraries,necessaryfor
thecorrectoperationofRangeVision3Dscanner.
If you have access to the Internet RangeVision ScanCenter NG will automatically notify
you when updates are available. You can check for updates manually by clicking
About → Check for Updates.
7

Settingupyourcomputerforworkwiththe scanner
ForthecorrectoperationofRаngevisiоn3Dscanneryouwillneedtosetupyour
computer. Thisprocedureisperformedoncebeforethefirstuseofthescanner.
Connectingprojector
TurnontheprojectorandconnectittotheHDMI-portofyourvideocard.After
connecting the projector,itshouldbedisplayedinthesystem.Ifthecomputer has
several videooutputs,definetheonetobeused.
1. Right click on the desktop, select Screen resolution,
2. Makesurethattheprojectorhasbeensuccessfullyrecognizedbythesystem
andthatbothconnectedscreensaredisplayed.
8

Configuringcomputerparameters
Toavoidarecurrenceoftheproblemsduringthescanneroperation,youmustturn off
the screensaverandsleepmode.
Byclickingrightmousebuttononthedesktop,selectPersonalize→Screensaver and
turn off thescreensaver,disableturningoffthedisplayandputtingthe computer in
sleep mode.
9

ScannerAssembly
1. Mountthecamerasonthescanningmodule.
2. Installthescanningmoduleontripod.
3. ConnecttheprojectorwithHDMIcable.
4. ConnectcameraswithUSBcables.
5. Connectpowersupplyandturnontheprojector.
*old color variant with identical specifications is pictured
10

Scannersetup
ScanCenterNGlaunch
Run RangeVision ScanCenter NG.
If the scanner is not connected or drivers aren't installed, an indication will appear on the
Start Screen, as shown below:
Check the connection of cables, power supply, and then click Update. If you are sure that
all the components of the scanner are connected correctly and the connection error
persists, manually select hardware in Hardware settings. If necessary, contact the
technical support of your reseller. If the scanner is not connected intentionally and none
of the components can be found, only the processing functions of ScanCenter NG will be
available.
In the case if all the settings are correct, after starting the program, you should see the
image from the cameras in the main application window.
11

Selectscanningzone
After preparatory actions on setting up the computer, you should carry the
scanner setting procedure. Select Configure scanner for a new area in
Calibration window on the Start screen and follow the instructions for each step.
Before beginning the configuration, select the desired scan area (zone), depending on
the object scanned. Scanning area is a set of interchangeable optics, calibration plate
and standforthecalibrationplate, which help toconfigurethescannertoscan a certain
area. Inthemajorityofcases, scan areaiscorrectlymatched,ifthesizeof the object
approximately equalstothe size calibrationplate.
12

Calibrationfieldparameters
Takethenecessarycalibrationtoconfigurethescannertotheselectedscanarea. Make
sure thatthescanareaisincludedinthepackageofyourscanner.
The exact size and measurement temperature are written on the label on the reverse side
of the calibration plate. Enter these values into the Configuration Wizard or select from
the drop-down list of previously entered values.
Placingthecalibrationplate
To find a working distance place the calibration plate in front one of the cameras. To
install calibration plate use special stands.
For plates L and M use large stand with special slots for plate installation; for plates S
and axis evaluation plate use a small stand.
13

Initialsetupofcamerasandlenses
Whenyoufirstsetupthescanner,imagefromthecamerasmaynotbeinfocusorcan
betoobrightortoodarkduetodifferentexternallightingconditions.Adjustcamera
lenses,sothatthebrightnessisacceptable:withouttheredoverexposedareasandnot
toodark.
Lensadjustmentiscarriedoutbyrotatingtheringontheobjective.Loosen(donot
unscrew!)theretentionscrewandrotatethering.
Lensadjustmentiscarriedoutbythefollowingelements:
1. Theiristuningring
2. Theirisringretentionscrew
3. Thefocustuningring
4. Thefocusringretentionscrew
Donotcompletelyremovetheretainingscrewsofthelensrings,itisenoughjustto
loosenthem.Afteryoufinishedtuningthelens,locktheadjustmentringswiththe
screwsprovided.
14

Checkingcameraarrangement
Images from right and left cameras can be mismatched or flipped. Use the buttons
present on this step to arrange them correctly.
Ifthissetupwizardstepisnotneededaftercompletion,itcanbeturnedoffby checking
the Don't show thisstepanymorebox.Itcanbebroughtbackbychecking the Show the
camera arrangementstepinsetupwizardboxlocatedin Settings→ Software →
Cameras menu.
Findingaworkingdistance
Thescannerhasownworkingdistance(distancetotheobject)foreach scanning area.
When youconfigureyourscanner,thisdistanceis determined bycalibrationplate.
Tofindaworkingdistanceplacethecalibrationplateinfrontofoneof the cameras. By
moving thefieldclosertoorfurtherawayfromthecamera, align the far markers of
calibration platewithbluelinesonthecameraview,as shown in the figure below. Blue
vertical lines inthecameraviewmustmatchthemarks onthecalibrationplate.
15

Adjustmentoftheprojectorfocus
Duringthescanneroperationtheprojectorprojectstructuredlighttotheobject- coded
lines andstripes.Toensurethatthelinesaresharp,theprojectormust be focused on
the workingdistanceofthescanner.
Byswitchingthemode"LinesandStripes",adjustthefocusoftheprojector,sothat the
lines on thecalibrationplatewereassharpaspossible.Checkandifit’s necessary to
adjust the projector focus.
Bringingthecamerastogether
Fortheworkofthescanneritisnecessarytopointbothcamerastothesame position
on the specifiedworkingdistance.Installthecalibrationplatein front of the scanner on
the foundworkingdistance(ifyouchangeditsposition after the projector focusing
procedure).
Turn on the Cross light mode and aim the scanner to the calibration plate. It is not
necessary to combine cross with marks on the plate at this stage, the focused projector
should be projecting a cross on any surface, located at the working distance from the
scanner. Move the cameras on the bar so that the vertical line of the light cross lies
approximately on the central vertical blue line in the both camera views.
16

Finalcalibrationofthecameras
Afterthecamerasarepositionedaligntheprojectedcrosswiththecentralmarkon the
calibrationplateandproceed.
17

Beforesettingtheexposureadjustthesharpnessofthelenses:
1. Turnon"Blacklight"projectormode.
2. Settheminimalexposurevalue(1)usingtheslider.
3. Openthelensirisasmuchaspossiblewithoutgettingoverexposure.
4. Adjustthelenssharpness.
Itisconvenienttousecameraviewzoombyleft-clickingthecameraviewstoassess
sharpness.
Settheprojectortothelinesandstripesmode.Settheexposureforthecameras
between 30and60(lessiftheobject,whichyouareplanningtoscanisdarkand more if
it isbright).Bydefaultthevalueis45.
18

Areasilluminatedwithredmeanoverlitareaswithtoobrightimage.
Configurelensesirissothatthelinesonthecalibrationplateareasbrightas
possible,butwithoutasignificantamountofexcessivelight.Imagebrightnessof
bothcamerasmustbethesame!
19

If you are setting up the 3rd scanning area, it may be necessary to decrease the
brightness of lines and stripes due to the close distance to object. Decrease the
brightness value, as shown in the figure. Brightness value of lines is approximately 2
times greater than the brightness of the stripes. Visually lines and stripes must be the
same brightness.
Uponcompletionofallscanneradjustments,youshouldfulfilthefollowing conditions:
●camerasarepointedtoonepoint,locatedattheworkingdistancefromthe
scanner,
●atthesamedistancefocusedcamerasandimagefromtheprojector,
●atthestandardvaluesofelectronicexposure(30-60)imagefromthe
camerasisnotexcessivelybrightandnottoodark,
●alltheadjustmentandtheclampingscrewsaretightened.
20
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