Raytheon Anschütz 138-118 User manual

Raytheon Anschütz GmbH
Postfach 1166
D -- 24100 Kiel
Germany
Tel[phone]
Fax[phone]
Email [email protected]
www.raytheon--anschuetz.de
3647.DOC010302 Edition: Sept. 05, 2005
Revision: Nov. 28, 2005
Revision: Feb. 17, 2006
DISTRIBUTION UNIT
Type 138--118
1 Description
2 Installation

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CONTENTS Page
DeclarationofConformity ................................................
1 General 1...............................................................
1.1 CAN--Bus 2.............................................................
1.2 Technical Data 3.........................................................
1.2.1 Mechanical Data 3.......................................................
1.2.2 Electrical Data 3.........................................................
1.3 Information about LED‘s, push buttons, switches, plugs and connectors
of the integrated PCB‘s 4.................................................
1.3.1 Interface PCB and I/O PCB 4.............................................
1.3.2 Terminal Board, Interface PCB and I/O PCB (E10) 10..........................
2 Installation of the Distribution Unit 20........................................
2.1 General remarks 20.......................................................
2.1.1 General information about establishing an earth connection 23.................
2.2 Installation 24............................................................
2.2.1 Installation of the options 24................................................
2.3 Connections 26...........................................................
2.3.1 Connection of the options 26...............................................
2.3.2 Connection of DV--bus 27..................................................
3 Switching On the Distribution Unit 28........................................
4 Setting of Jumpers and Adjusting the DIP--Switches 29........................
4.1 Setting of Jumpers 29.....................................................
4.1.1 Activation the termination resistors by switches (E10) 30.......................
4.2 Setting of DIP--Switches 32................................................
4.2.1 Setting of DIP--Switches for DV--bus application 32............................
4.2.2 Setting of DIP--Switches for CAN--bus 33....................................
4.2.3 General information in use of the DIP--Switch and push buttons 34..............
4.2.3.1 Setting of DV--bus address 34..............................................
4.2.3.2 Setting of CAN Bus address 35.............................................
4.2.3.3 Adjustment of the 8 output channels (12 output channels --> E10) 37............
4.2.3.4 Adjustment of NMEA Formats 39...........................................
4.2.3.5 Adjustment of NMEA Formats (E10) 43......................................
4.2.3.6 Left blank 47.............................................................
4.2.3.7 Scaling of RoT Output 48..................................................
4.2.3.8 Selection of magnetic compass 49..........................................
4.2.3.9 Displaying heading or speed information 50..................................
5 Switching OFF the Distribution Unit 51.......................................
6 Adjustments 52...........................................................
6.1 Adjustment of magnetic sonde 52...........................................

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7 Maintenance and Repair 54................................................
7.1 Error indication 54........................................................
8 Functional description of DIP switch settings in the service mode 56.............
8.1 Table of DIP--switch functions 79............................................
8.1.1 Adjustments 79...........................................................
8.1.2 Adjustments E10 80.......................................................
8.1.3 Displays 82..............................................................
Spare parts catalogue
Drawings:
Distribution Unit Dimensional Drawing 138--118 HP005
Distribution Unit Wiring Diagram 138--118 HP008
Distribution Unit Wiring Diagram 138--118 HP013 (E10)

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Caused by technical progress the PC--Boards of the
Gyro Compass are changed.
Due to that some pictures and/or procedures have been
changed.
Respective changes are marked with “E10”.
Safety instructions
Caution:
zInstallation, maintenance and repair work must be
carried out only by properly trained and qualified staff
with a good knowledge of national equipment safety
regulations.

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1 General
The Distribution Unit 138--118 consists of an aluminium casting in which 2 printed circuit
board are integrated.
-- I / O -- P C B
-- Interface PCB.
At the bottom of the casting there are 40 cable inlets for connecting repeaters, gyros and
other heading receivers and sensors.
The task of this distribution Unit is:
-- Distribution of heading information to all connected heading receivers.
-- System monitoring by alarm--and status messages.
-- Gateway between DV--Bus and CAN--Bus.
-- Power supply of all connected heading receivers and heading sources (sensors).
-- Storing of values for variation and deviation for the magnetic compass.
There are no operating procedures during the normal operation of the distribution unit.
Only the setting to work--procedure needs some settings performed by DIP--Switches at
the CAN Network Modul Interface PCB.
Options are:
“Additional output box” for additional output signals.
“AC/DC--Converter” to generate the supply voltage for the distribution unit.

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1.1 CAN-Bus
(CAN = Controller Area Network)
259.8
Gyro compass
Gyro compass
GPS compass
Operator unit
Distribution unit
8 x heading
(course bus
or NMEA)
(12x E10)
3xstep
1 x rate of turn
1xprinter
DV--bus
CAN bus The CAN bus is a Multi-Master-Bus allowing the
connection of all devices and systems regardless
of their task and function. This means that any
number of devices can be connected. These de-
vices must be designed for CAN bus technology.
For the CAN bus it is essential that every bus user
is addressable via a unique address. This address
is set within each bus user.
The usable address range is from 01(16) to 3F(16)
(address 00(16) is reserved for development pur-
poses).
Each bus user can send and receive data via the
CAN bus.
The CAN bus must be terminated at both ends via
an ohmic resistor (125 Ohms). This terminating
resistor is activated by a jumper or a switch (E10)
on the respective PCB.
There are 2 redundant bus systems (CAN1 and
CAN2).
Note:
The total length of CAN bus cable should not ex-
ceed 300m.
Fig.1:Principle of CAN bus

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1.2 Technical Data
1.2.1 Mechanical Data
see Dimensional Drawing “Distribution Unit 138--118.HP005”
Equipment category: IP22
1.2.2 Electrical Data
Supply Voltage: 18VDC.......40VDC
Max. Current: 15A
(2 Gyros and 8 Repeaters)
Input:
--Spd--Log ⎮Pulslog
-- N M E A G P S ⎮NMEA log
--Log
-- C A N B u s
-- D V B u s
-- T M C
Output:
-- 8 Outputs (adjustable, with supply voltage 24V DC)
E10
-- 8 Outputs (adjustable, with supply voltage 24V DC)
-- 4 Outputs (adjustable, without supply voltage)
Heading serial (Course bus)
NMEA1
NMEA2
--RoT+/--10V (polarity adjustable)
--Course Printer Interface RS232C
--3 STEP--signal 1/6°/step (with supply voltage 35V DC)
-- D V -- b u s
-- CAN bus
Optional with an “Additional Output Box 146--103
Fast NMEA, SIF, STEP

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1.3 Information about LED‘s, push buttons, switches, plugs and connectors of the
integrated PCB‘s
1.3.1 Interface PCB and I/O PCB
1 2 34567891011121314
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16
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181920212223
24
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Fig.2: Interface PCB (138--118.100)

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No. Designation at the Interface
PCB
Remark
Fig.2/1 Terminal Board L1 of the
Distribution Unit Connection of supply voltages for the distribution unit itself and
for connected gyros, operator
unit and heading receivers.
Fig.2/2 LED H1 +5VDC DC/DC--Converter for
CAN--Bus and Course Bus
Fig.2/3 Terminal Board L1 of the
Interface PCB Supply Voltage (+24V DC) for this PCB
Fig.2/4 LED H7 +5VDC Course Bus
Fig.2/5 LED H4 +5VDC DV--Bus
Fig.2/6 Push Button B21 Reset Processor (CAN bus)
Fig.2/7 DIP--Switch B20 Adjustments for the Distribution
Unit
Fig.2/8 Push Button B23 Mode--Selection for DIP--Switch
B20
Fig.2/9 Jumper B2 Course--Bus/NMEA (Test only)
Fig.2/10 Display
Fig.2/11 Push Button B22 Set--function for DIP--Switch B20
Fig.2/12 DIP Switch B24 DV--Bus setting (not used)
Fig.2/13 Push Button B11 Reset Processor (DV--Bus)
Fig.2/14 LED H6 Programming
Fig.2/15 Jumper B1 Programming (never set, devel-
opment only)
Fig.2/16 Jumper B4 Bus--Resistor DV--Bus
(to be set if distribution unit is an
end device)
Fig.2/17 Terminal Board L2 Connection of Signals
Fig.2/18 Plug B6 CAN1--Bus
Fig.2/19 Jumper B31 Bus--Resistor CAN1--Bus
Fig.2/20 Jumper B32 Bus--Resistor CAN2--Bus
Fig.2/21 Plug B7 CAN2--Bus
Fig.2/22 LED H3 +5VDC CAN2--Bus
Fig.2/23 LED H2 +5VDC CAN1--Bus
Fig.2/24 LED H8 Processor clock
Fig.2/25 Fuse E1 10A, T; 24V DC input “Gyro1”
Fig.2/26 Fuse E2 10A, T; 24V DC input “Gyro2”

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Fig.3:I/O PCB (138--118.101)

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No. Designation at the I/O PCB Remark
Fig.3/1 Connector B1 Connection to the Interface PCB
Fig.3/2 LED H30 35V DC Voltage (Step)
Fig.3/3 Push Button B40 Processor Reset
Fig.3/4 LED +5V5 +5VDC for RoT--Conversion
Fig.3/5 LED +5V4 +5VDC galvanically separated
supply voltage
Fig.3/6 LED +5V6 +5VDC for RS232C Interface
(Printer)
Fig.3/7 LED --15V RoT Supply voltage
Fig.3/8 LED +15V RoT Supply Voltage
Fig.3/9 LED H1 Processor Clock
Fig.3/10 LED H50 Relays ON/OFF Step--Supply
Fig.3/11 Plug B26 Output Channel 4 with 3 LED‘s
blue = NMEA 2
green = NMEA 1
red = Course bus
Fig.3/12 Plug B25 Output Channel 3 with 3 LED‘s
blue = NMEA 2
green = NMEA 1
red = Course bus
Fig.3/13 Plug B24 Output Channel 2 with 3 LED‘s
blue = NMEA 2
green = NMEA 1
red = Course bus
Fig.3/14 Plug B23 Output Channel 1 with 3 LED‘s
blue = NMEA 2
green = NMEA 1
red = Course bus
Fig.3/15 Fuse E4, 1A T Protection for Channel 4
Fig.3/16 Fuse E3, 1A T Protection for Channel 3
Fig.3/17 Fuse E2, 1A T Protection for Channel 2
Fig.3/18 Fuse E1, 1A T Protection for Channel 1
Fig.3/19 Plug B30 Output Channel 8 with 3 LED‘s
blue = NMEA 2
green = NMEA 1
red = Course bus
Fig.3/20 Plug B29 Output Channel 7 with 3 LED‘s
blue = NMEA 2
green = NMEA 1
red = Course bus

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No. Designation at the I/O PCB Remark
Fig.3/21 Plug B28 Output Channel 6 with 3 LED‘s
blue = NMEA 2
green = NMEA 1
red = Course bus
Fig.3/22 Plug B27 Output Channel 5 with 3 LED‘s
blue = NMEA 2
green = NMEA 1
red = Course bus
Fig.3/23 Fuse E8, 1A T Protection for Channel 8
Fig.3/24 Fuse E7, 1A T Protection for Channel 7
Fig.3/25 Fuse E6, 1A T Protection for Channel 6
Fig.3/26 Fuse E5, 1A T Protection for Channel 5
Fig.3/27 Plug B3 +24V DC supply voltage for
repeaters
Fig.3/28 Plug B5 RoT--Output +/--10VDC
Fig.3/29 Plug B6 Plug for connection Printer
(RS232C Interface)
Fig.3/30 Plug B7 Step--output 1
Fig.3/31 Plug B8 Step--output 2
Fig.3/32 Plug B9 Step--output 3
Fig.3/33 LED H49 Indication Step--Interface 1
Fig.3/34 LED H48 Indication Step--Interface 2
Fig.3/35 LED H47 Indication Step--Interface 3
Fig.3/36 Fuse E9, 0.25A T Protection for Step--output 1
Fig.3/37 Fuse E10, 0.25A T Protection for Step--output 2
Fig.3/38 Fuse E11, 0.25A T Protection for Step--output 3
Fig.3/39 Plug B20 with LED H11 Status--Signal with indication
“GPS COMPASS SELECTED”
Fig.3/40 Plug B17 with LED H8 Status--Signal with indication
“SENSOR DIFF. ALARM”
Fig.3/41 Plug B14 with LED H5 Status--Signal with indication
“SENSORALARM G3/GPS”
Fig.3/42 Plug B11 with LED H2 Status--Signal with indication
“SYSTEMALARM”
Fig.3/43 Plug B21 with LED H12 Status--Signal with indication
“CAN DISTURBED”
Fig.3/44 Plug B18 with LED H9 Status--Signal with indication
“TMC SELECTED”
Fig.3/45 Plug B15 with LED H6 Status--Signal with indication
“SENSORALARM TMC”

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No. Designation at the I/O PCB Remark
Fig.3/46 Plug B12 with LED H3 Status--Signal with indication
“SENSORALARM G1”
Fig.3/47 Plug B22 with LED H13 General Alarm RESET
Fig.3/48 Plug B19 with LED H10 Status--Signal with indication
“GYRO SELECTED”
Fig.3/49 Plug B16 with LED H7 Status--Signal with indication
“MONITORALARM GYRO/TMC”
Fig.3/50 Plug B13 with LED H4 Status--Signal with indication
“SENSORALARM G2”
Fig.3/51 Plug B2 TMC Connector IN/OUT
Fig.3/52 Jumper B41 Test purpose

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1.3.2 Terminal Board, Interface PCB and I/O PCB (E10)
1
23
Fig.4: Terminal board L1
No. Designation Remark
Fig.4/1 Terminal board L1 Connection for the supply voltage for
the Distribution Unit itself, for the con-
nected compasses, the Operator Unit
and the heading receivers.
Fig.4/2 Fuse E1 10 A, T; 24V DC--Input Gyro 1
Fig.4/3 Fuse E2 10 A, T; 24V DC--Input Gyro 2

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Fig.5: Interface PCB (138--118.100 E10)
No. Designation at the
Interface PCB E10
Remark
Fig.5/1 Plug B7 CAN2--Bus
Fig.5/2 Switch B32 Resistor CAN2--Bus
Fig.5/3 LED H2 +5V DC CAN1--Bus
Fig.5/4 LED H3 +5V DC CAN2--Bus
Fig.5/5 LED H7 +5V DC Course bus
Fig.5/6 LED H4 +5V DC DV--Bus
Fig.5/7 Push button B21 Reset Processor (CAN--Bus)
Fig.5/8 LED H1 +5V DC DC/DC--Converter for CAN--
bus and Course bus

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No. Designation at the
Interface PCB E10
Remark
Fig.5/9 Terminal board L1 of the
Interface PCB Supply voltage +24V DC for the Interface PCB
Fig.5/10 Switch B2 Course bus/NMEA (test purpose only)
Fig.5/11 DIP--Switch B20 Einstellungen für die Distribution Unit
Fig.5/12 Push button B23 Mode selection together with DIP--
Switch B20
Fig.5/13 LED H8 Processor clock (CAN--Bus Processor)
Fig.5/14 Display
Fig.5/15 Plug B9 Connection to flash CAN bus Pro-
cessor
Fig.5/16 Push button B22 Set--Function together with
DIP--Switch B20
Fig.5/17 Plug B10 Connection to flash DV--bus Processor
Fig.5/18 Push button B11 Reset Processor (DV--bus)
Fig.5/19 LED H5 Processor clock (DV--bus Processor)
Fig.5/20 DIP--Switch B24 DV--bus adjustments (not used)
Fig.5/21 Plug B3 Connection to the I/O PCB
Fig.5/22 Switch B4 Bus resistor DV--bus
(only if the Distribution Unit is used as
an end device in a DV--bus applica-
tion)
Fig.5/23 Plug B15 Connection for LOG, Control signals
and status signals
Fig.5/24 Plug B19 Connection MINS/RoT (Input)
Fig.5/25 Plug B17 Connection DV--Bus (Output)
Fig.5/26 Plug B18 Connection Kursbus (Output)
Fig.5/27 Plug B12 Connection GPS (Input)
Fig.5/28 Plug B13 Connection Data for SEC (Input)
Fig.5/29 Plug B6 Connection CAN1--bus
Fig.5/30 Switch B31 Resistor CAN1--bus