Raytheon ST6000 Plus User manual

ST6000PlusAutopilotControlHead
Z299,A12022,E12025
ST6000 Plus Autopilot Control Head Service Manual 83117-1 1
ST6000Plus
Autopilot
ControlHead
Service Manual
Z299, StandardControlHead(darkgrey)
A12022, StandardControlHead(lightgrey)
E12025, FlushMountControlHead(lightgrey)
Warning
CEMarking ofEquipment/Replacement Parts
If the Raytheon equipmentunder repair, test, calibration, installation orsetting to work carries
the European CE mark, only parts and components supplied or approved for such use by
Raytheonshould be used inorder to maintain compliance withthe relevant CE requirements.
Incorporation,use or attachment, by any means, of parts or components not supplied for or not
approved for such use by Raytheon or, if supplied or approved for use by Raytheon, not properly
fitted in accordance with instructions published, provided or recommended by Raytheon, may
causethe equipment to malfunction and,in particular, to become unsafe or to nolonger meet the
relevant CE requirements.In thesecircumstances, Raytheon Marine Europe Ltdexcludes
liabilitytothe fullest extentpermissible in lawforanylossor damageincluding anyliabilityfor
itscontributiontosuch loss or damage byits negligent acts or omissions .
D4591-1

ST6000PlusAutopilotControlHead
Z299,A12022,E12025
2ST6000PlusAutopilotControlHeadServiceManual 83117-1
Chapter1. Disassembly/Assembly
1. Fascia (dark grey) 1A. Fascia (light grey) 1B. Flush mount fascia (light grey) 2. Keypad 3. Label (old profile) 3A. Label (latest profile) 4. Window insert 5. LCD surround 5A. LCD surround 6. LCD 7. Elastomer strip (x2)
D4586-1
2 17 (Note A)
1 3 (Note D)
5 (Note D)
6 7 (x2) 8 (Note B) 9
10 12 (Note C)
11 (x3) Torque to 0.33 Nm (3 lb in)
14 13 11 (x8)
Torque to 0.33 Nm (3 lb in)
15
16
Notes: A. Earlier production units have a shim (17) fitted to aid keypad compression. B. The castellated top edge of the diffuser (8) fits under the legs of the LEDs on the top edge ofthe PCB (10). C. It is recommended that a new case seal (12) is fitted on reassembly. D. Only fitted on units with CURVED window to fascia.
4 (Note D)
1B
E12025, Light Grey Flush Mount Control Head
1A
Fascia with curved window
Pips Horizontal rib
Fascia with flat window
5A3A
2
8. Diffuser 9. Reflector 10. PCB 11. Retaining screw (x11) 12. Case seal 13. Rear cover 14. Buzzer connector 15. Back cover label (ST6000+) 16. Bulkhead gasket 17. Keypad shim (earlier units only)
Figure 1: ST6000 PlusAutopilot ControlHead explodedview

ST6000PlusAutopilotControlHead
Z299,A12022,E12025
ST6000 Plus Autopilot Control Head Service Manual 83117-1 3
1.1 ST6000PlusAutopilotControlHeadsparepartslist
Theitemnumbersrefer to
Figure1:ST6000 PlusAutopilot ControlHeadexplodedview
Item Spare/AccessoryDescription PartNo. Comments
1 Fascia,darkgrey(standardmount) W115 Z299only
Fascia,lightgrey(standardmount)kit, including A18018 A12022only
1A Fascia,lightgrey(standardmount)
3A Label(latestprofile)
5A LCDsurround
1B Flushmountfacia,lightgrey A18030 E12025only
2 Keypad Q219
Displaykit, including Q220 Tobeobsoletewhenstocksare
usedup.
3 Label(4000+,5000+and6000+) Oldprofile.Curvedwindowonly.
4 Windowinsert
5A LCDsurround
6 LCD
7 Elastomer(x2)
UniversalDisplaykit, including A18012
3 Label,(4000+,5000+and6000+) Oldprofile.Curvedwindowonly.
3A Label,(4000+,5000+and6000+) Latestprofile.Flatwindowonly.
4 Windowinsert
5A LCDsurround
6 LCD
7 Elastomer(x2)
Diffuserkit, including W117
8 Diffuser
9 Reflector
10 PCB Q222
Fixingkit, including W120
11 Screw(x11)
12 Caseseal W118
Backcoverassembly, including W119
13 Backcover Comesfittedwith,
Gortexfilter,Sleeving,Buzzer&
14 Buzzerconnecter
15 Backcoverlabel(selection) FitST6000+ label
16 Bulkheadgasket W125
Suncover(standardmount) D340 Notillustrated
Suncover(flushmount) A25005 Notillustrated
Note:It isrecommendedthatanewcaseseal (12)isfittedon reassembly.
Fascia replacement
DarkGreyFascia(thereis noprintingon thisfascia)- usespareno.W115.This isa
straightreplacementwherespareconsists ofthefasciaonly.

ST6000PlusAutopilotControlHead
Z299,A12022,E12025
4ST6000PlusAutopilotControlHeadServiceManual 83117-1
LightGreyFasciawith CURVEDwindow(these unitswill haveaclear ‘window
insert’(Item4) fitted betweentheLCD surround(Item 5)and theFascia window) -
usespare no.A18018.
Thisspareconsistsof aflatwindowfascia(Item1A),latest LCDsurround(Item 5A)
anda setoflatest labels(Item3A).
Discardthewindowinsert(Item4) andlabel(Item3) fitted.Selectthe appropriate
label(ST4000+,ST5000+ orST6000+)
IftheLCD surroundfittedhas two‘pips’anda horizontalrib (Item5), replacewith
thelatestLCDsurround (Item5A)supplied.
LightGreyFasciawith FLATwindow(theseunits willNOThaveaclear‘insert’
fitted)- usespareno.A18018.Fit fasciaonly.
FlushLightGreyFascia-use spareno.A18030.This isastraight replacement;the
spareconsists ofthefasciaonly.
LCDSurroundreplacementforfasciaswith
curvedwindows
4
Double sided tape
5A
Place double sided tape to the latest LCD Surround (Item5A)
and carefully position the Window Insert (Item 4) to the LCD surround.
Note: Double sided tape is used as an assembly aid only.
D4600-1
Chapter2. PCBdetails
2.1Input/Output signals
(refertoFigure2.ST6000PlusAutopilotControlHeadcircuitdiagram)
PinNo. Signal Description
PL1/1 +12V Nominal12Vdc
PL1/2 0Vin 0V
PL1/3 SeaTalk Intermittentstreamsof(nominal)12Vpulses
PL2/1 +12V Nominal12Vdc
PL2/2 0Vin 0V
PL2/3 SeaTalk Intermittentstreamsof(nominal)12Vpulses
NMEAin+ NMEA+ Intermittentstreamsof(nominal)12Vpulses
NMEAin– NMEA– 0V

ST6000PlusAutopilotControlHead
Z299,A12022,E12025
ST6000 Plus Autopilot Control Head Service Manual 83117-1 5
Circuit diagram
D4588-1
Figure2. ST6000PlusAutopilot ControlHead circuitdiagram

ST6000PlusAutopilotControlHead
Z299,A12022,E12025
6ST6000PlusAutopilotControlHeadServiceManual 83117-1
2.2 PCBLayout
Taken from Drawing No. 4331-001 Issue P
D4590-1

ST6000PlusAutopilotControlHead
Z299,A12022,E12025
ST6000 Plus Autopilot Control Head Service Manual 83117-1 7
ComponentList
Taken from Drawing No: 4331-001 Issue: P
D4589-1

ST6000PlusAutopilotControlHead
Z299,A12022,E12025
8ST6000PlusAutopilotControlHeadServiceManual 83117-1
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