RedMax CZT60x User manual

115 91 55-27 Rev A
Lea el manual de instrucciones detenidamente y
asegúrese de comprender las instrucciones antes
de utilizar la máquina.
La gasolina que contiene hasta 10 % de etanol
(E10) se puede usar en esta máquina. El uso de
gasolina que tenga más de 10 % de etanol (E10)
anulará la garantía del producto.
Operator Manual
Manual del operador
CZT60x / 967 671801-00
Please read the operator manual carefully and make
sure you understand the instructions
before using the machine.
Gasoline containing a maximum of 10% ethanol
(E10) is permitted for use in this machine.The use of
gasoline with more than 10% ethanol (E10)
will void the product warranty.
English / Spanish

©2017 All rights reserved.
Orangeburg, SC Printed in U.S.A.
CONFORMITY CERTIFICATES
USA requirements
Labels are placed on the engine and/or in the engine compartment stating that the machine
will fulll the requirements. This is also applicable to special requirements for any of the states,
(California emission rules etc.). Do not remove these labels. Certicates can also be supplied
with the machine at delivery or written in the Engine manual. Take care of them as they are
valuable documents.
WARNING! The rollover protection
system's capabilities may be impaired by
damage if the mower is overturned or if
alteration to the ROPS occurs. If these
conditions take place, the total structure MUST
be replaced.
When this product is worn out and no longer
used, return it to the reseller or other party for
recycling.
To implement improvements, specications
and designs can be altered without prior
notication.
Note that no legal demands can be placed
based on the information contained in these
instructions.
Use only original parts for repairs. The use of
other parts voids the warranty.
Do not modify or install non-standard
equipment to the unit without consent from the
manufacturer. Modications to the unit may
cause unsafe operations or damage the unit.
WARNING! Failure to follow cautious
operating practices can result in dangerous
injury to the operator or other persons. The
owner must understand these instructions,
and must let only approved persons who
understand these instructions to operate the
mower.
Each person operating the mower must be of
sound mind and body and must not be under
the inuence of mind altering substances.
WARNING! Engine exhaust, some of its
constituents, and certain vehicle components
contain or emit chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm.
WARNING! Battery posts, terminals
and related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm. Clean your hands
after handling.
WARNING! Engine exhaust and certain
vehicle components contain or emit chemicals
considered to cause cancer, birth defects,
or other reproductive system damage. The
engine exhaust contains carbon monoxide,
which is an odorless, colorless, poisonous gas.
Do not use the machine in enclosed spaces.

INTRODUCTION............................................... 4
Driving and Transport on Public Roads ....... 4
Towing ......................................................... 4
Operating..................................................... 4
SYMBOLS AND DECALS................................. 6
SAFETY ............................................................ 7
Protecting Children ...................................... 7
Personal Safety Equipment ......................... 8
Slope Operation........................................... 8
Safe Handling of Gasoline........................... 9
Transport ................................................... 10
Spark Arrestor............................................ 10
Rollover Protection System ........................11
CONTROLS .................................................... 12
Steering Control Levers............................. 13
Ignition Switch ........................................... 13
Blade Switch.............................................. 13
Throttle Control.......................................... 13
Choke Control............................................ 14
Service Meter ............................................ 14
Fuel Shut Off Valve.................................... 14
Park Brake................................................. 14
Tracking..................................................... 14
Seat Adjustment Lever .............................. 15
Fuses......................................................... 15
Cutting Height Pedals................................ 15
Fuel Tanks ................................................. 16
OPERATION ................................................... 17
Training...................................................... 17
Operating on Hills ...................................... 19
Moving Machine By Hand.......................... 20
MAINTENANCE.............................................. 21
Battery ....................................................... 23
Safety System ........................................... 24
Tire Pressures ........................................... 24
Park Brake................................................. 24
V-belts........................................................ 24
Deck Belt ................................................... 24
Pump Belt .................................................. 25
Cutting Blades ........................................... 25
Adjusting the Mower Deck......................... 26
Deck Lift Spring ......................................... 26
Anti-scalp Rollers....................................... 26
Park Brake................................................. 27
Caster Wheels ........................................... 27
Spark Arrestor............................................ 27
LUBRICATION ................................................ 28
Engine oil................................................... 29
Wheel and Deck Zerks .............................. 29
Transaxle Fluid Change............................. 30
TROUBLESHOOTING.................................... 31
STORAGE....................................................... 32
SCHEMATIC ................................................... 33
TECHNICAL DATA.......................................... 34
SERVICE JOURNAL....................................... 36
INTRODUCCIÓN ............................................ 43
Conducción y transporte en vías públicas. 43
Remolque .................................................. 43
Funcionamiento ......................................... 43
SÍMBOLOS Y RÓTULOS................................ 45
SEGURIDAD................................................... 46
Seguridad infantil....................................... 46
Equipo de seguridad personal................... 47
Funcionamiento en pendientes ................. 47
Manipulación segura de la gasolina .......... 48
Transporte ................................................. 50
Parachispas............................................... 50
Sistema de protección antivuelco.............. 50
CONTROLES.................................................. 52
Palancas de control de la dirección........... 53
Freno de estacionamiento ......................... 53
Acelerador ................................................. 53
Estrangulador ............................................ 54
Interruptor de la cuchilla ............................ 54
Interruptor de arranque.............................. 54
Medidor de servicio ................................... 54
Palanca de ajuste del asiento.................... 54
Válvula de corte de combustible................ 55
Fusibles ..................................................... 55
Controles de altura de corte ...................... 55
Depósito de combustible ........................... 55
Desplazamiento......................................... 56
OPERACIÓN .................................................. 57
Capacitación.............................................. 57
Trabajo en pendientes............................... 59
Mover la máquina manualmente ............... 60
MANTENIMIENTO.......................................... 61
Batería ....................................................... 63
Sistema de seguridad................................ 64
Presión de los neumáticos ........................ 64
Freno de estacionamiento ......................... 64
Correas en V ............................................. 64
Correa del equipo ...................................... 64
Correa de la bomba................................... 65
Discos de corte.......................................... 65
Ajuste del equipo de corte ......................... 66
Resorte de elevación del equipo ............... 66
Freno de estacionamiento ......................... 67
Ruedas de apoyo ...................................... 67
Ruedecillas ................................................ 67
Parachispas............................................... 68
LUBRICACIÓN ............................................... 69
Cambio de aceite del motor....................... 70
Engrasadores de rueda y equipo .............. 70
Mando hidráulico ....................................... 70
SOLUCIÓN DE PROBLEMAS........................ 72
ALMACENAMIENTO ...................................... 73
ESQUEMA ...................................................... 74
DATA TÉCNICOS............................................ 75
REGISTRO DE SERVICIO ............................. 77
CONTENTS

Congratulations
Thank you for purchasing a RedMax ride-
on mower. This machine is built for superior
efciency to rapidly mow primarily large areas. A
control panel that the operator can easily access
and a hydrostatic transmission regulated by
steering controls each contribute to the machine’s
performance.
This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use,
service, maintenance) by all who operate this
machine is important for the safety of the operator
and others. It can also largely increase the life
span of the machine and increase its resale
value.
If you sell your machine, be sure to give the
operator manual to the new owner.
The last chapter of this operator manual supplies
a Service Journal. Make sure that service and
repair work are documented. A correctly kept
service journal reduces service costs for the
maintenance and affects the machine’s resale
value. Please contact your dealer for more
information. Take the operator manual along
when the machine is taken to your dealer for
service.
General
In this operator manual, left and right, rearward
and forward are used in relation to the machine’s
usual driving direction.
Continuous dedication to make our products
better requires that specications and design are
subject to change without notice.
Driving and Transport on Public Roads
Check applicable road trafc regulations before
transporting on public roads. If the machine is
transported, you must always use approved
fastening equipment and make sure that the
machine is correctly attached. DO NOT operate
this machine on public roadways.
Towing
If machine is equipped with a tow hitch, use much
more care when towing. Do not let children or
others in or on the towed equipment. Make wide
turns to avoid jack-kning. Travel slowly and leave
more distance to stop.
Do not tow on sloped ground. The weight of the
towed equipment can cause loss of traction and
loss of control.
Obey the manufacturer's recommendation for
weight limits for towed equipment. Do not tow
near ditches, canals, and other dangerous areas.
Operating
This machine is constructed only for mowing
grass on lawns and even ground without
obstacles such as stones, tree stumps, etc. The
machine can also be used for other tasks when
equipped with special accessories supplied by
the manufacturer. Operating instructions for the
accessories are supplied with delivery. All other
types of uses are incorrect. The manufacturer’s
directions concerning operation, maintenance,
and repairs must be carefully followed.
Lawn mowers and all power equipment, can
be potentially dangerous if used incorrectly.
Safety requires good judgment, careful use in
accordance with these instructions and common
sense.
The machine must only be operated, maintained,
and repaired by persons who know the machine’s
special qualities and who are also knowledgeable
about the safety instructions. Use only approved
repair parts to maintain this machine.
Accident prevention regulations, other general
safety regulations, occupational safety rules, and
trafc regulations must be followed without fail.
Unauthorized modications to the design of the
machine can absolve the manufacturer from
liability for resulting personal injury or damage to
property.
4
INTRODUCTION

Good Service
RedMax's products are sold throughout the
world and only in specialized retail stores with full
service. This makes sure that you as a customer
receive only the best support and service. Before
the product is delivered, the machine has, for
example, been inspected and adjusted by your
retailer. See the certicate in the Service Journal
in this operator manual.
When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:
Manufacturing Number
The machine’s manufacturing number can be
found on the printed plate afxed to the engine
compartment.
Stated on the plate, from the top are:
• The machine’s type designation (I.D.).
• The manufacturer’s type number (Model).
• The machine’s serial number (Serial no.)
Please have the type designation and serial
number available when ordering spare parts.
This manual belongs to the machine with the
manufacturing number:
Engine Transmission
The engine’s manufacturing number is stamped
on one of the valve covers.
The plate states:
• The engine’s model.
• The engine’s type.
• Code
Please have these available when ordering spare
parts.
The wheel motors and hydrostatic pumps have a
barcode decal afxed at the rear.
5
INTRODUCTION

R N
Reverse Neutral Fast Slow Choke Fuel Park Brake
Danger Use protective
glasses
Use protective
gloves
Wear hearing
protection
Do not
stand here
Read Operator
Manual
Shut off engine,
remove key before
maintenance
or repair
Keep a safe
distance from
the machine
Use on slopes no
greater than 10° No passengers
Whole body
exposure to
thrown objects
Severing of ngers
and toes
Do not open or
remove safety
shields wIth engine
running
Careful backing up,
watch for
other people
Careful going
forward, watch for
other people
Warning!
Battery acid is
corrosive, explosive
and ammable
Warning!
Do not touch parts
Warning!
Keep away from the
discharge deck
Warning!
Do not use without
deector
or grass catcher
These symbols are found on the machine and in
the operator manual. Study them carefully until
you know what they mean.
WARNING! Xxxx xxxxxx xxxxx xxxx
xxxxxxxxx xxxxxx xxxxxxxxx.
Used in this publication to tell the reader of a
risk of personal injury or death, particularly if the
reader neglects to obey the instructions in the
manual.
IMPORTANT INFORMATION Xxxx xxxxxx
xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx.
Used in this publication to tell the reader of a
risk of material damage, particularly if the reader
neglects to obey the instructions in the manual.
Used also when there is a possibility for misuse or
misassembly.
6
SYMBOLS AND DECALS

Safety Instructions
These instructions are for your safety. Read them
carefully.
WARNING! THIS CUTTING MACHINE
CAN AMPUTATE HANDS AND FEET AND
THROW OBJECTS. FAILURE TO OBEY
THE FOLLOWING SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
WARNING! CHILDREN CAN BE
SERIOUSLY INJURED OR KILLED BY THIS
EQUIPMENT. Carefully read and obey all the
safety instruction that follow.
IMPORTANT INFORMATION The American
Academy of Pediatrics recommends that
children be a minimum of 16 years of age
beforeoperating a riding lawn mower.
Protecting Children
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are
frequently attracted to the machine and the
mowing activity. Do not think that children will
stay where you last saw them.
• Keep children out
of the mowing area
and in the watchful
care of a responsible
adult other than the
operator.
• Be alert and turn
machine off if a child
enters the area.
• Before and while backing, look behind and
down for small children.
• Do not carry
children, even with
the blades shut off.
They can fall off and
be seriously injured
or interfere with safe
machine operation.
Children who have
been given rides in the past can suddenly come
into the mowing area to ride again and be run
over or backed over by the machine.
• Do not let children to operate the machine.
• Use extreme care when going near blind
corners, shrubs, trees, or other objects that can
block your view of a child.
General Operation
• Read, understand,
and obey all
instructions on the
machine and in
the manual before
starting.
• It is recommended
that someone knows
that you are mowing and can give aid if there is
an injury or accident.
• Those who operate, maintain, and/or service
this machine must rst read and understand this
Operator Manual. Local laws can regulate the
age of the user. The owner is responsible for
training the users of this equipment.
• The owner and operator of this equipment
can prevent accidents and is responsible for
accidents or injuries occurring to themselves,
other persons and/or property.
• Do not put hands or feet near rotating parts
or under the machine. Keep away from the
discharge opening at all times.
• Only let responsible adults, who are familiar
with the instructions, to operate the machine.
• Clean the area of
objects such as
rocks, toys, wire,
etc., which could
be picked up and
thrown by the
blades.
• Be sure the area
is has no bystanders before operating. Stop
machine if someone enters the area.
• Do not mow in reverse unless fully necessary.
Always look down and behind before and while
backing.
• Do not point discharged material toward
someone. Avoid discharging material against a
wall or obstruction. Material can ricochet back
toward the operator. Stop the blades when
going across gravel surfaces.
• Do not operate machine without the full grass
catcher, discharge guard, or other safety
devices in place and working.
• Slow down before turning.
• Always turn off blades, move the steering
control lever out to the park brake position, stop
engine and remove keys before dismounting.
• Do not carry passengers. The machine is only
intended for use by one person.
• Operate the machine only in daylight or good
articial light.
7
SAFETY

• Disengage blades when not mowing. Shut off
engine and wait for all parts to come to a full
stop before cleaning the machine, removing
the grass catcher or unclogging the discharge
guard.
• Do not operate the machine while under the
inuence of alcohol or drugs.
• Look for trafc when operating near or going
across roadways.
• Use more care when loading or removing the
machine into a trailer or truck.
• Always wear eye protection when operating
machine.
WARNING! When using the machine,
approved personal protective equipment must
be used. Personal protective equipment cannot
remove the risk of injury but it will reduce the
degree of injury if an accident does occur.
Speak to your retailer for aid in choosing the
right equipment.
• Wear correct Personal Protective Equipment
(PPE) while operating this machine, including
(at a minimum) sturdy footwear, eye protection,
and hearing protection. Do not mow in shorts
and/or footwear with open toes.
• Data shows that operators age 60 years and
above are involved in a large percentage of
riding mower-related injuries. These operators
must evaluate if they can safely operate the
riding mower sufciently to protect themselves
and others from serious injury.
• Obey the manufacturer’s recommendation for
wheel weights or counterweights.
• Keep machine free of grass, leaves or other
debris buildup which can touch hot exhaust or
engine parts and burn. Do not let the mower
deck plow leaves or other debris that can cause
a buildup to occur. Clean oil or fuel spillage
before operating or storing the machine.
• Let machine cool before storage.
Personal Safety Equipment
• Make sure that rst
aid equipment is
near at hand when
using the machine.
• Do not use the
machine when
barefoot.
• Always wear
protective shoes or boots. Steel toe caps are
recommended.
• Always wear approved protective glasses or a
full visor when assembling or driving.
• Always wear gloves when handling the blades.
• Do not wear loose clothing that can become
caught in moving parts.
• Use ear protectors to avoid damage to hearing.
Slope Operation
Slopes are a major cause related to loss of
control and tip-over accidents, which can result in
severe injury or death. Operation on slopes
requires more care. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
• Mow up and down
slopes (10 degrees
maximum), not
across.
• Look for holes, ruts,
bumps, rocks, or
other hidden objects.
Uneven terrain
could overturn the machine. Tall grass can hide
obstacles.
• Select a low ground speed so it will not be
necessary to stop while on the slope.
• Do not mow on wet grass. Tires can lose
traction.
• Avoid starting, stopping, or turning on a slope. If
the tires lose traction, disengage the blades and
continue slowly straight down the slope.
• Move slowly and
gradually on slopes.
Do not make
sudden changes in
speed or direction,
which could cause
machine to roll over.
• Use more care while
operating machine with grass catchers or other
attachments; the stability of the machine can be
effected.
• Do not use on steep slopes.
• Do not try to stabilize the machine by putting a
foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly
roll over if a wheel is over the edge or the edge
caves in.
WARNING! Do not drive up or down hills
with slopes greater than 10 degrees. Do not
drive across slopes.
8
SAFETY

Safe Handling of Gasoline
To avoid personal injury or damage to property,
use care in handling gasoline. Gasoline is very
ammable and the vapors are explosive.
WARNING! The engine and the exhaust
system become very hot during operation.
There is a risk for burns if touched. Let engine
and exhaust system to cool before refueling.
• Do not fuel the
machine indoors.
• Extinguish all
cigarettes, cigars,
pipes, and other
sources of ignition.
• Use only approved
gasoline containers.
• Do not remove gas cap or add fuel with
the engine running. Let engine cool before
refueling.
• Do not keep the machine or fuel container
where there is an open ame, spark or pilot light
such as on a water heater or other appliance.
• Before you start refueling, keep the risk of static
electricity to a minimum by touching a metal
surface.
• Do not ll containers in a vehicle or on a truck
or trailer bed with plastic liner. Always put
containers on the ground away from the vehicle
when lling.
• Do not put too much fuel in the tank. Replace
gas cap and tighten securely.
• Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
• Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lock-
open device.
• If fuel is spilled on clothing, change clothing
immediately.
• Do not start the engine near spilled fuel.
• Do not use gasoline as a cleaning agent.
• If leaks occur in fuel system, the engine must
not be started until problem has been resolved.
• Check the fuel level before each use and leave
space for the fuel to expand, because the heat
from the engine and the sun can otherwise
cause the fuel to expand and overow.
General Maintenance
• Do not use the
machine indoors or
in spaces lacking
correct ventilation.
The exhaust
fumes contain
carbon monoxide,
an odorless and
poisonous lethal gas.
• Make sure that the equipment is in good
condition and that all nuts and bolts, especially
those fastening the blade attachments, are
correctly tightened and torqued.
CAUTION! Use protective glasses
for maintenance work.
• Maintain or replace safety and instruction labels
as necessary.
• Do not interfere with the intended operation
of or reduce the protection given by a safety
device. Check their operation regularly. DO
NOT operate a machine with a safety device
that does not operate correctly.
• Check grass catcher components and the
discharge guard frequently and replace with
manufacturer’s recommended parts when
necessary.
WARNING! The engine must not
be started when the driver’s oor plate or
protective plates for the mower deck’s drive
belt is removed.
• Do not change the settings of engine controllers
and avoid running the engine at overly high
engine speeds. If you run the engine too fast,
machine components could be damaged.
• To reduce the risk of re, keep machine free of
grass, leaves or other debris buildup. Clean oil
or fuel spills and remove fuel-soaked debris. Let
machine cool before storing.
• Stop to do an inspection of the equipment if you
run over or into anything. If necessary, make
repairs before starting.
• Do not make adjustments or repairs with the
engine running.
• The blades are sharp and can cause cuts and
gashes. Wrap blades or use protective gloves
when handling them.
• Check the park brake’s operation regularly.
Adjust and service as necessary.
• Do not work with the starter circuit if there is
spilled fuel.
9
SAFETY

• Make sure that the fuel ller cap is mounted
tightly and no ammable substances are kept in
an open vessel.
• Sparking can occur
when working with
the battery and the
heavy cables of the
starter circuit. This
can cause battery
explosion, re or eye
injury. Sparking will
not occur after the grounding cable (normally
negative, black) is removed from the battery.
• Disconnect the grounding cable from the battery
rst and reconnect it last.
• Do not make a bridge short circuit across the
starter relay to run the starter.
• Be very careful when handling battery acid.
Acid on skin can cause serious corrosive burns.
If you spill battery acid on your skin, rinse
immediately with water.
• Acid in the eyes can cause blindness, contact a
doctor immediately.
• Be careful when
servicing the battery.
Explosive gases form
in the battery. Do
not do maintenance
on the battery when
smoking or near
open ames or
sparks. The battery can explode and cause
serious injury or damage.
• The machine is tested and approved only
with the equipment originally supplied or
recommended by the manufacturer. Only use
approved repair parts for the machine.
• The mulch blades must only be used in familiar
areas when higher quality mowing is necessary.
• Regularly clean the deck and the underside of
the deck. Avoid spraying engine and electrical
components with water.
Transport
• The machine is heavy and can cause serious
crushing injuries. Be more careful when it is
loaded on or removed from a vehicle or trailer.
• Use full width ramps for loading machine into a
trailer or truck.
• The two front and rear tie down straps must
be used and directed down and out from the
machine.
• Check and abide by local trafc regulations
before transporting the machine on roads.
• Use an approved trailer to transport the
machine. Turn off the fuel supply. Fasten the
machine down with approved devices such as
bands, chains or straps.
• Do not tow this machine, it can cause damage
to the drive system.
• Do not tow trailers, etc. with this mower. They
can jackknife or overturn, causing damage to
the mower and possible serious injury to the
operator.
• Load the unit onto truck or trailer by driving up
ramps of sufcient strength using a slow speed.
Do not lift! The machine is not intended to be
lifted by hand.
• When loading or removing this machine, do not
use more than the maximum recommended
operation angle of 10 degrees.
WARNING! Use extreme care when
loading the machine into a truck or trailer using
ramps. There is the possibility of serious injury
or death if the machine falls off the ramps.
IMPORTANT INFORMATION The park brake
is not sufcient to lock the machine in place
during transport. Make sure the machine is
correctly fastened to the transport vehicle.
Always reverse the machine onto the transport
vehicle to avoid tipping it over.
Spark Arrestor
This mower is equipped with an internal
combustion engine and must not be used on
or near unimproved forested, bush covered
or grassy lands unless the engine’s system is
equipped with a spark arrestor meeting applicable
local or state laws. Federal laws apply on federal
lands. If a spark arrestor is used, it must be
maintained in good working order by the operator.
A spark arrestor for the mufer is available
through your authorized RedMax dealer.
10
SAFETY

Rollover Protection System
The Rollover Protection System (ROPS)
increases the basic weight of the unit by 73 lbs.
• Do not use ROPS as a lifting, attaching or
anchoring point.
• Do not use ROPS for wrecking or towing.
• Do not exceed Max GVW: 2822 lbs.
• Read the operator manual before use.
• Securely fasten the seat belt if the unit has a
ROPS.
• Be certain the seat belt operates correctly
and can be released quickly in the event of an
emergency.
• Keep folding ROPS in the raised and locked
position and use the seat belt when operating
the machine.
• Lower a folding ROPS temporarily only when
absolutely necessary. Do NOT wear the seat
belt when the ROPS is folded down.
• Check carefully for overhead clearance (i.e.
before driving under trees, electrical wires,
through doorways) while loading into a truck or
trailer.
• Keep the ROPS in safe operating condition by
periodically inspecting for damage and keeping
all mounting fasteners tight. Check all bolts,
including on the seat belt, for correct torque
before each use.
• Check the ROPS structure for damage before
each use. If any part of the ROPS is damaged,
the entire ROPS must be replaced.
• DO NOT remove the ROPS.
• Where possible, avoid operating the unit near
ditches, embankments and holes.
• Reduce speed when turning, crossing slopes
and on rough, slick or muddy surfaces. Stay off
slopes too steep for safe operation.
• Watch where you are going, especially at row
ends, on roads and around trees.
• Do not permit others to ride.
• Operate mower smoothly, no jerky turns, starts
or stops.
• When mower is stopped, engage park brake
securely.
• ROPS bar is NOT intended for use in sub zero
temperatures.
WARNING! Please note that there is NO
roll over protection when the ROPS is folded
down.
11
SAFETY

This operator manual describes the RedMax Zero
Turn Rider. The rider is tted with a four-stroke
overhead valve engine.
Transmission from the engine is made via
belt-driven hydraulic pumps. Using the left and
right steering controls, the ow is regulated and
thereby the direction and speed.
2
3
4
12
11
10
9
8
7
1
6
13
14
4
222
5
1. Motion control levers
2. Tracking control
3. Park brake
4. Fuel tank cap
5. Fuel shut off
6. Fuses
7. Service meter
8. Ignition switch
9. Choke control
10. Blade switch
11. Throttle control
12. Seat adjustment lever
13. Deck lift pedal
14. Deck release pedal
12
CONTROLS

Steering Control Levers
The machine’s speed and direction are
continuously variable using the two steering
controls. The steering controls can be moved
forward or backward about a neutral position.
There is a neutral position, which is locked if the
steering controls are moved out.
When both controls are in the neutral position (N),
the machine stands still. By equally moving both
controls forward or backward, the machine moves
in a straight line forward or backward.
For example, to turn right while moving forward,
move the right control towards the neutral
position. The rotation of the right wheel is reduced
and the machine turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and
carefully moving the other steering control forward
from its neutral position. The rotation direction
when zero turning is determined by which
steering control is moved backward behind the
neutral position. If the left steering control is pulled
backward, the machine turns to the left. Use more
care when using this maneuver.
If the steering controls are in uneven positions
when standing still or do not t in the slots for
moving the controls out, they can be adjusted.
WARNING! The machine can turn very
rapidly if one steering control is moved much
further forward than the other.
Blade Switch
To engage the mower deck, pull the knob out;
mower blades are disengaged when the knob is
pressed down.
Ignition Switch
The ignition switch is used to start and stop the
engine. On models equipped with headlights, turn
the key clockwise to ACCESSORY for headlight
use.
Throttle Control
The throttle control regulates the engine speed
and thereby the rate of rotation of the blades,
assuming the blade switch is pulled out.
To increase or decrease the engine speed, the
control is moved forward or back respectively.
Avoid idling the engine for long periods, as there
is a risk of fouling the spark plugs. USE FULL
THROTTLE WHEN MOWING, for best mower
performance and battery charging.
13
CONTROLS

Service Meter
The service meter displays the total operating
time with the blade engaged. After every 50
hours of operation, an oil can icon will appear and
stay on for two hours, before an automatic reset
occurs. To manually reset the meter, turn the key
off and on ve times at one second intervals. To
service the engine and mower, see the Service
Journal of this manual.
Choke Control
The choke control provides the engine with a
richer fuel mixture. For cold starts the control
should be pulled up.
Fuel Shut Off Valve
The fuel shut off valve is located at the left rear of
the seat. The valve has three positions: right tank,
left tank and OFF.
Tracking
If the mower is not tracking straight, check the
air pressure in both rear tires. Recommended air
pressure for the rear tires is 15 psi (1 bar).
1. Tracking adjustments are made using the
tracking bolt and tracking knob. The tracking
bolt and tracking knob act as limiting devices
for the motion control levers when in the full-
forward position.
2. For preliminary tracking adjustment, move
unit to an open, unobstructed area such as an
empty parking lot or open eld.
3. Back the tracking bolt out until ush with nut.
4. Loosen tracking knob out until ush with nut.
5. Test operate unit by driving it at full throttle
and the full forward position on both motion
control levers. Gradually turn in the tracking
bolt on the right hand side until the unit
noticeably starts drifting right.
6. Drive forward at full throttle with both motion
control levers in the full forward position.
Gradually turn in the tracking knob (left side)
until unit tracks straight.
Park Brake
The park brake is found on the left of the
machine. Pull the lever backward to engage the
brake and push forward to release it.
IMPORTANT INFORMATION The machine
must stand absolutely still when applying the
park brake. Always engage the park brake
before dismounting. Release the park brake
before moving the mower.
14
CONTROLS

Seat Adjustment Lever
The seat can be adjusted lengthways with the
lever located at the right side of the seat (as
seen by the driver in the seat). When making
adjustments the lever is moved up.
Adjustments may be made to seat suspension by
turning the center knob.
IMPORTANT INFORMATION Seat should not
be adjusted while the unit is in motion.
Cutting Height Pedals
The cutting height pedals release the deck lift and
set the desired deck height. Apply pressure to the
lift pedal and rotate foot to also apply pressure to
the release pedal, unlocking the deck lift.
For transport, push the lift pedal forward until the
deck lift latches in the transport (highest) position.
To set the deck cutting height, release deck height
control by pushing forward on the pedal. Rotate
the cutting height pin 180Oto remove it and slip
the pin into the hole for the desired cutting height.
The cutting height can be set from 1"- 5".
IMPORTANT INFORMATION Always raise the
deck to the highest position for transport.
Fuses
Fuses are located on the right hand side of the
machine and are accessed by tilting the seat
forward. Fuses are at pin fuses type as used in
automobiles. The 20 A is the primary fuse. The
7.5 A is for the mower deck coupling. The 10 A is
for accessories.
15
CONTROLS

Fuel Tanks
Read the safety instructions before refueling. The
capacity for each tank is 3.78 liters.
Regularly check the gas cap gasket for damage
and keep the cap properly tightened.
The engine will run on a minimum of 87-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See
Technical Data concerning ethanol fuel. Methanol
fuel is not allowed. Do not use E85 alcohol based
fuel. Damage to the engine and components may
occur.
When operating in temperatures below 0° C, use
fresh, clean winter grade gasoline to help insure
good cold weather starting.
IMPORTANT INFORMATION Experience
indicates that alcohol blended fuels (called
gasohol, ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the fuel
lines and carburetor are empty. Use fresh fuel
the next season. See Storage for additional
information. Do not use engine or carburetor
cleaners in the fuel tank or permanent damage
may occur.
WARNING! Gasoline is highly ammable.
Observe caution and ll the tank outdoors (see
the safety section).
WARNING! The engine and the exhaust
system, become very hot during operation.
There is a risk for burns if touched. Allow
engine and exhaust system to cool before
refueling.
WARNING! Fill to bottom of ller neck.
Do not overll. Wipe off spilled oil or fuel. Do
not store, spill or use gasoline near an open
ame.
16
CONTROLS

Read the Safety section and following pages, if
you are unfamiliar with the machine.
Training
Due to unique steering capabilities, zero turn
mowers are far more maneuverable than typical
riding mowers.
This section should be reviewed in its entirety
prior to attempting to move the mower under its
own power. When rst operating the mower or
until becoming comfortable with controls, use
a reduced throttle speed and reduced ground
speed. DO NOT move control levers to the
furthest forward or reverse positions during initial
operation.
First time users should become familiar with
the mower’s movement on a hard surface, such
as concrete or asphalt PRIOR to attempting
to operate on turf. Until the operator becomes
comfortable with the mower controls and zero
turning capability, overly aggressive maneuvers
may damage turf.
Steering
To move forward and backward
The direction and speed of the mower’s
movements are effected by the movement of the
control lever(s) on each side of mower. The left
control lever controls the left wheel. The right
control lever controls the right wheel.
First time users should push the mower (see
Moving Machine By Hand in the Operation
section) to an open, at area without other
people, vehicles or obstacles nearby. To move
the unit under its own power, the operator must
sit in the seat and start the engine (see Before
Starting in the Operation section). Adjust the
engine speed to idle, disengage the park brake
but do not engage the blades at this time. Rotate
control levers inward. As long as the control levers
have not been moved forward or backwards, the
mower will not move.
Slowly move both control levers forward slightly.
This will allow mower to start moving forward
in a straight line. Pull the control levers back to
the neutral position and the mower should stop
moving.
Pull back slightly on control levers, allowing the
mower to move backwards. Push the control
levers forward to the neutral position and mower
should stop moving.
To turn to the right
While moving in a forward direction, pull the right
lever back towards the neutral position while
maintaining the position of the left lever, this will
slow the rotation of the right wheel and cause the
machine to turn in that direction.
To turn to the left
While moving in a forward direction pull the left
lever back towards the neutral position while
maintaining the position of the right lever, this will
slow the rotation of the left wheel and cause the
machine to turn in that direction.
To zero turn
While moving in a forward direction, rst pull both
control levers back until the mower stops or slows
dramatically.
Then by alternating one lever slightly to the
forward position and the other in the reverse
position, complete the turn.
Roll Bar
Operate the unit with the roll bar in the raised and
locked position and use the seat belt. There is
no rollover protection when the roll bar is down.
If it is necessary to lower roll bar, do not wear the
seat belt. Raise the roll bar as soon as clearance
permits.
WARNING! The seat belt must be used
when the roll bar is in upright position.
WARNING! Make sure the work area is
free from of stones and other objects that could
be thrown by the rotating blades.
Before Starting
1. Read the sections on Safety and Controls
before starting the machine.
2. Perform the daily maintenance before
starting (see Maintenance Schedule in the
Maintenance section).
3. Check that there is sufcient fuel in the fuel
tank.
4. Adjust the seat to the desired position.
17
OPERATION

7. Set the fuel tank valve to the desired tank.
8. Press in and turn the ignition key to the start
position.
IMPORTANT INFORMATION Do not run the
starter for more than ve seconds each time. If
the engine does not start, wait approximately
ten seconds before retrying.
9. When the engine starts, immediately release
the ignition key back to the run position.
Slowly push in the choke control knob, if it
was used to start a cold engine.
10. Set the engine speed with the throttle. Allow
the engine to run at a moderate speed,
approximately mid throttle, for a short time
before use. USE FULL THROTTLE WHEN
MOWING (no choke).
Running
1. Release the park brake by moving the lever
downward.
NOTE: The mower is equipped with an
operator presence system. When the engine
is running, attempt by the operator to leave
the seat without rst setting the park brake will
shut off the engine.
2. Move the steering controls inwards, out of the
neutral position (N).
3. Release deck height control by pushing the
pedal forward to lower the deck to selected
setting.
4. Move throttle control to full throttle.
5. Engage the mower deck by pulling the blade
switch up.
WARNING! Make sure that no one is
near mower when engaging blade switch.
6. Rotate control levers inward and slowly move
both control levers slightly forward to move
forward in a straight line.
5. Set the pin at desired cutting height. Make
sure that the pin is inserted through the both
sides of the height panels.
The following conditions must be fullled before
the engine can be started:
• The blade switch must be pressed downward
into the disengaged position.
• The park brake must be up into the engaged
position.
• Both steering controls must be in the neutral
position.
Starting the Engine
1. Sit on the seat.
2. Raise the mower deck to the transport
position by pushing the lift pedal forward.
3. Engage the park brake, pulling the lever up.
4. Disengage the mower blades by pressing the
blade switch down.
5. Move the steering controls to the neutral
position.
6. Move throttle control to the middle position. If
the engine is cold, pull the choke control up.
18
OPERATION

Stopping the Engine
1. Move the throttle to the minimum position
(tortoise symbol).
2. Move the steering controls outward.
3. Disengage the mower deck by pressing the
blade switch down.
4. Raise the mower deck by pressing the foot
pedals forward to the transport position.
5. When the machine is standing still, engage
the park brake by pulling the lever upward.
If the engine has been worked hard, allow it
to idle at least 60 seconds to attain a normal
operating temperature before stopping. To
prevent fouling the spark plugs, avoid idling
the engine for longer periods.
6. Turn the ignition key to the stop position and
remove the key. Always remove the key when
leaving the mower to prevent unauthorized
use.
IMPORTANT INFORMATION Leaving the
ignition switch in a position than OFF will cause
the battery to be discharged.
Operating on Hills
Read the Safety Instructions Driving on Slopes
in the Safety section.
• Use the slowest speed possible before starting
up or down hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, pull drive
levers into the neutral position and push
outward. Engage the park brake.
• To restart movement, release the park brake.
• Pull the control levers back to the center of the
mower and press forward to regain forward
motion.
• Make all turns slowly.
WARNING! Do not drive the rider on
terrain that slopes more than 10 degrees. Mow
slopes up and down, never side to side. Avoid
sudden directional changes.
Mowing Tips
• Observe and ag rocks and other xed objects
to avoid collisions.
• Begin with a high cutting height and reduce it
until the desired mowing result is attained. The
average lawn should be cut to 6.35 cm during
the cool season and over 7.6 cm during the hot
months. For healthier and better looking lawns,
mow often after moderate growth.
• For best cutting performance, grass over 6" in
height should be mowed twice. Make the rst
cut relatively high; the second to the desired
height.
• The mowing result will be best with a high
engine speed (the blades rotate rapidly) and
low speed (the rider moves slowly). If the grass
is not too long and dense, the driving speed can
be increased without negatively affecting the
mowing result.
• The nest lawns are obtained by mowing
often. The lawn becomes more even and the
grass clippings more evenly distributed over
the mown area. The total time taken is not
increased as a higher operating speed can be
used without poor mowing results.
• When mowing large areas, start by turning to
the right so that clippings will discharge away
from shrubs, fences, driveways, etc. After one
or two rounds, mow in the opposite direction
making left hand turns until nished.
• Avoid mowing wet lawns. The mowing result
is poorer because the wheels sink into the soft
lawn, clumps build, and grass clippings fasten
under the cowling.
• Hose the mower deck underside with water
after each use. When cleaning, the mower deck
shall be raised into the transport position. Make
sure the mower is cooled and the engine is off.
• Use compressed air to clean top surface of
the deck. Avoid ooding water on top surface,
engine and electrical components.
• When the mulching kit is used, it is important
that the mowing interval is frequent.
19
OPERATION

Moving Machine By Hand
Bypass Valves
Bypass valves are used to release the system so
the machine may be moved by hand when not
running.
WARNING! Do not make adjustments
unless:
• the engine stopped,
• the ignition key removed,
• the park brake engaged
Hydro Pumps
Pump release valves are located at the front and
rear of the pump. Tilt the seat forward and remove
the fan cover to gain access to the pump.
Use a 5/8" wrench or socket and ratchet. Turn the
pump release valve one half turn. Reverse the
procedure to reset the pump.
Load the machine into truck or trailer by driving up
ramps in low gear. DO NOT LIFT! The machine is
not intended to be lifted by hand.
WARNING! Use extreme caution when
loading the machine into a truck or trailer using
ramps. There is the possibility of serious injury
or death if the machine falls off the ramps.
20
OPERATION