REFINA SCHWAMMFIX SWM680P Installation instructions

SCHWAMMFIX
POWER SPONGE
User & Safety
Instructions
SWM680
www.refina.co.uk

SAFETY INSTRUCTIONS
Do not use this machine unless it is in a safe condition
Conform to material or grout manufacturers recommended work methods and instructions; observe
COSHH recommendations
Turn off machine before changing the sponge, undertaking any maintenance or cleaning
Wear dust masks, gloves, ear defenders and protective clothing as recommended by the material
manufacturer
Hold machine firmly with both hands whilst in use
Do not put hands near sponge, water tub or any moving parts when in use
Do not wear loose clothing that could catch in the machine tool or sponge; keep long hair tied back
Do not use petrol power machines in enclosed or unventilated areas
Do not allow material to enter engine
Do not force the machine; let the sponge do the work
Work in straight lines turning machine will cause sponge to stretch unevenly
Turn machine off when emptying water container
APPLICATIONS
Cleaning grout from floor tile surfaces
For cement and epoxy grouts
Quickly cleans grout from quarry tiles
Granite sets and paviers
Leaves uniform and strong joint
Machine finishing gives uniform joint finish
For external pavements and pedestrian areas
Saves up to 70% of grouting time and labour
Continuous sponge action leaves film free tiles
Greatly reduces grouting time
Mortar-film-free" cleaning. No washing of joints. Extremely time saving.
USE
The Schwammfix 680P is a petrol engine powered continuous loop sponge cleaner
The Tile Power Sponges are designed for the removal of cementitious and epoxy grout from the surface
of newly laid tiles. The sponge action gives uniform and strong joints and a film free surface
The machines drive a sponge band that cleans off the grout residue, passes through a water reservoir
which washes the sponge and rollers to remove excess water
The machine can be used to clean granite sets, quarry tiles, external flag-stones and paving; and is ideal
for external works and pedestrian areas.

TECHNICAL
Machine SWM680P
Sponge 360 x 44mm
Weight 80kg
Motor petrol
Work rate 200m2/hr
OPERATING PRINCIPLES
The Schwammfix machines are for cleaning cements and grouts from quarry tiles, external paviers,
natural stone and granite sets
The grout is pumped or poured into the joints, the Schwammfix machine is used to pass over the newly
grouted area and to sponge off the residue leaving a clean surface and compact joint
The machines will mechanically do the time consuming “hands and knees” job of removing cementitious
and epoxy grout
The machines use a continuous sponge band that is fed through a water bucket and rollers; the excess
sludge and water is squeezed out leaving the sponge clean to repeat the cycle
Finishing rates up to 200m²/hr.
CHANGING THE WATER BUCKET
1. Switch off engine
2. Press Ddown and move Eto the right side
3. Lift the complete wringer pressure roller Dup and click it into the holder
4. Then pull the water bucket on both sides out of the machine
5. Dispose of dirty water, clean bucket, refill with clean water up to 3½"from bottom. Do not overfill
6. Loosen pressure roller Dfrom the holder
7. Press down pressure Dand slew the pressure roller with the clamping pin Einto the centre so you
can tighten part D

CHANGING THE SPONGE BELT
1. Ensure engine is turned off
2. Remove water container (see previous instructions)
3. Hang out pressure grouted springs H on both sides and take off the pressure roller D
4. Open knob X and remove the sponge belt at the right side
5. Replace sponge belt. Make sure tape direction is correct
6. Put the V-belt in the notches
7. Close knob X
8. Put the pressure roller D from the right side into the machine and inside the sponge belt and adjust
it with the pressure-grouted springs H
9. Add the water bucket
10. Loosen pressure roller Dfrom the holder
11. Press down pressure D and slew the pressure roller with the clamping pin Einto the centre so you
can tighten part D

ADJUSTMENTS
Once a new sponge has been fitted it will need to be aligned
Start machine on slow revs. This will allow sponge to centralise.
If the sponge runs to the left or right it will need to be adjusted to do this.
Stop Engine
To adjust the sponge tension correctly, pull the sponge to one side, make adjustments by turning the star
screw G, and opening lever C. Please allow the sponge tape to run through several times, as it takes
some time to react
Run and test alignment. Repeat this operation until sponge runs central
PRESSURE ON THE PAVING SURFACE
The pressure the sponge puts on the ground can be adjusted by the hand wheel (under the
handlebar). The pressure should not be too much on the surface, otherwise the sponge has a strong
wear and the joints are heavily washed out.

OPERATION TIPS
The machine is designed to be used from left to right. Start the job on the left side and move stroke by
stroke to the right to enhance the machine’s performance
Run the sponge belt several rounds through the water buckets to ensure water saturation of the sponge
belt
Move machine diagonally to grout joints in long strokes, 6 to 8 feet, go from left to right
Forward motion pre-cleans and backward motion is the main clean.
If surface is uneven, lift machine slightly during backward motion to achieve an even clean
Make sure water is changed frequently to avoid foam build-up. If too much foam build-up is experienced
a defoaming agent can be used.
Never run the sponge belt dry, as this may cause damage to the belt.
Do not expose the sponge belt to high temperatures or prolonged exposure to strong sun, as seam may
split
During cold temperatures or after extensive use, the sponge belt may lengthen.
Do not push machine in forward motion too fast, as sponge belt could get damaged
Make sure the drive chain is greased frequently with lithium grease
Clean machine after each use

PARTS LIST
68037
Front rollers
68068
Lock hanger
68035
Front wheels
68060
Bearing sledge
68051
Sponge squeezing roll machine side
68063
Swivel bracket
68067
Bullet
8546
Petrol engine
68050
Sponge deflection sheave water bucket
68043
Handlebar
68046
Steering of wheels at the back
68045
Grip
68047
Squeezing hanger
45998
Ball bearing 6000 2RS
68061
Lead bearing
45999
Ball bearing 6003 2RS
68069
Stellar screw
68031
Gears 11/ 32 teeth
68064
Tensioning and adjustment bracket
68036
Gear clasp
68065
Threaded pin with dowel pins
68033
Drive pinions 11 teeth
68044
Sponge tension roll
68030
Primary chain
68039
Sponge setting roll
68032
Secondary chain
68066
Mounting bracket
45554
Sponge belt
68048
Sponge squeezing roll
45503
Water bucket
68049
Sponge deflection sheave

GUARANTEE
Sponge machines are guaranteed one year for normal trade use
If it is used and maintained correctly, it will offer many years of use
Damage to the machine is not covered by the guarantee
Repairs will be chargeable if there is evidence of misuse
All repairs, service and maintenance should be carried out by an approved repair workshop
Contact REFINA technical and sales line 01202 632270 for either warranty, general repairs or service
advice
REFINA
Unit 7 Factory Road, Upton Industrial Estate
Poole, Dorset, BH16 5SL UK
T: 01202 632270 F: 01202 632432
[email protected]
www.refina.co.uk