REITEL POLIRET CLASSIC User manual

Operating Instructions
LABORATORY EQUIPMENT IN STAINLESS STEEL
POLIRET CLASSIC
REITEL Feinwerktechnik GmbH
Senfdamm 20 | 49152 Bad Essen
Phone: [phone] | Fax: [phone]
www.reitel.com | [email protected]

II
Dear Customer!
The POLIRET CLASSIC is a high quality polishing unit made of stainless steel, equipped
with a brushless, maintenance free two speed motor: 1.500 and 3.000 rpm. The polishing
unit is suitable for grinding, polishing, cleaning and brushing metal or plastic objects. It is
equipped with an integrated powerful extraction. The fleece filter bags are washable and
reusable. Two separately adjustable extraction channels, to increase extraction performance
on the respectivley other side.
Any other use or usage beyond this scope is considered unintended use. The manufacturer
shall not be responsible for any damages that may result thereby.
Prior to installation of the device operating instructions and especially the safety instructions
must be read and followed by all personnel who use this device.
After having unpacked the device, please check carefully whether transportation damages of
any kind have occurred. If that is the case, the carrier or manufacturer must be notified within
3 days. The company will not be responsible for any damages found after that.
These operating instructions must be read and followed by all personnel who use this device.
To ensure quick access we recommend to keep it at a safe place near the device. In case of
loss it can be ordered from the manufacturer.
This document is protected by copyright law. Passing on or duplication of this document or
extracts thereof, evaluation and communication of its contents are not authorised.

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INDEX
TECHNICAL DESCRIPTION......................................................................................... 4
BASIC EQUIPMENT....................................................................................................... 4
SPECIAL ACCESSORIES................................................................................................ 4
DEVICE COMPONENTS.................................................................................................. 5
TECHNICAL DATA......................................................................................................... 7
SAFETY NOTES........................................................................................................... 8
GENERAL SAFETY NOTES ............................................................................................ 8
SPECIFIC SAFETY NOTES............................................................................................. 9
INSTALLATION ...........................................................................................................10
INSTALLATION.............................................................................................................10
TOOL ASSEMBLY.........................................................................................................10
OPERATION................................................................................................................10
SEQUENCE OF OPERATION..........................................................................................10
FILTER REPLACEMENT ................................................................................................11
LAMP REPLACEMENT ..................................................................................................11
TROUBLESHOOTING .................................................................................................12
MAINTENANCE...........................................................................................................13
WARRANTY.................................................................................................................14
DISPOSAL REGULATIONS ........................................................................................17
SPARE PARTS LIST ...................................................................................................18
EC CONFORMITY DECLARATION.............................................................................19

4
Technical Description
Basic Equipment
•POLIRET CLASSIC Polishing unit
•Right and left polishing spindle
•2 filter bags
•2 polishing troughs
Special Accessories
•Order-No. 24900000 Vario–lifting table
•Order-No. 22702200 Filter bags

5
Device components
1 Left fixing screw
2 Adjustable extraction channel, left side
3 Speed selector switch
4 Left safety glass
5 Left polishing spindle
6 Right fixing screw
7 Adjustable extraction channel, right side
8 Emergency stop switch
9 Power switch
10 Off switch
11 Extraction switch
12 Right safety glass
13 Right polishing spindle
14 Cover
15 Device protection fuse
16 Power socket
17 LED Lamp
18 Polishing shaft sealing
19 Polishing trough
20 Filter bag
21 Clamp rings
22 Filter adapter

6
Device view
Lateral view
1
2
3
4
7
19
6
18
14
15
16
5
12
10
11
8
13
20
21
22
Interior oft he device
9
17

7
Technical Data
Line voltage
230 V/50–60 Hz
Current consumption power
400 W
Current consumption extraction
190 W
Height/width/depth
510/700/530 mm
Weight
60 kg
Two speed motor
1.500/3.000 rpm
Extraction
600 m³/h
Sound level
≤70 dB(A)
Housing
stainless steel
Order-No.:
11111000
Made in Germany (Subject to modifications)

8
Safety Notes
General Safety Notes
•All equipment undergoes final inspection and testing before leaving our factory. However,
if equipment is damaged during shipping or through any other circumstances, it must not
be used in service. Please check the device regularly for damages. Damaged parts
should be replaced immediately.
•All power/air/water/gas sources should be rated for the demands of the device as listed in
the technical data sheets. Maximum ratings must not be exceeded. All VDE (Verein
Deutscher Elektro-Ingenieure) standards should be followed. Equipment should be
grounded according to standards.
•Adherence to valid regulations regarding necessary checks (e.g. according to Accident
Prevention & Insurance or electrical equipment) is exclusively taken over by the
buyer/user of this product.
•This device has been designated to be used only for its intended purpose. All other
applications must be prohibited for safety reasons as otherwise the manufacturer’s
warranty expires.
•The device should be set-up in a clean, well-ventilated room, if necessary under a hood.
•Supporting surfaces should be straight, flat and adequately stable.
•Don’t place anything on top of the machine.
•To avoid injury, appropriate protection should be worn (e.g. gloves, safety glasses, safety
shoes, hearing protection etc.)
•If the machine is defective or working improperly it must be taken out of service. In case
of further use of the machine the owner will be held responsible for any consequential
damage.
•To prevent accidents from water, fire or explosion, all power/air/water/gas sources should
be turned off after working hours and during breaks, and secured against unauthorized
access.
•When carrying out maintenance works or repairs or when opening the device always turn
off the main power switch and unplug the whole unit.
•Repairs should be carried out only by the manufacturer or by qualified and certified
personnel appointed according to chapter 7 –warranty.
•In case of leaking water out of housing or tank shut down device and call service.
•Check all hose connections for tightness, if necessary tighten hose clamps.
.

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Specific Safety Notes
Note:
•After turning off the device wait for at least 2 minutes before unplugging the unit, to
discharge the capacitors.
•Fix the tools securely to the spindle to prevent injuries.
•Don’t operate the machine at too high speeds, to prevent burns!
•Keep the housing clean and dry.
•Tools may only be changed when the spindle stands still and the whole unit is unplugged.
•When working, flap down the protective panel and wear safety goggles.
•Only use appropriate and no unbalanced tools. Make sure that all tools are fastened
securely.
•Switch on extraction.
•Do not reach into the running machine.
•Always respect the tools manufacturer’s instructions (e.g. max. speed, admissible
material.
•Only use appropriate material for polishing. Always follow the polishing agent
manufacturer’s instructions, especially regarding health protection.
•Always wear clothing which is tight at the forearms and hands. Long hair as well as
jewelry could get caught in the rotating pars and result in injury.
•Only use cleaned or disinfected materials for polishing.
•In case of danger press emergency stop switch (8). To unlock, turn the emergency stop
switch to the right.
•Hold the object to be polished tight. Danger of flying parts or particles, possibly damaging
the workpiece.

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Installation
The electrical equipment is delivered fully installed. The sealed plug can be connected
directly to the mains supply 230 V / 16 A. Regarding installation, please adhere to safety
notes in chapter 2.
Installation
Leave a minimum space of 20 cm for exhaust air outlet at the back of the device and leave
sufficient space above the equipment for filter replacement. Connect to the power supply.
Tool assembly
1. Attach the polishing spindles (5) and (13) tightly to the axle and fasten them with a hex
screw. Check that they fit correctly.
2. Attach the polishing tool to the spindles (5) and (13). Check that it fits correctly.
Right side: right-handed thread.
Left side: left-handed thread.
3. Detach the polishing spindles (5) and (13) from the axle by removing the Allen screw. If
necessary, use a pressure tool.
Operation
Sequence of operation
1. Fix the polishing tool, if necessary fill in polishing paste and/or pumice in the polishing
troughs or apply to the polishing tool.
2. Turn the power switch (9) on.
3. Turn the polishing motor on with the speed selector switch (3) (step 1 = 1500 rpm, step 2
= 3000 rpm).
4. Switch on the extraction with the extractor switch (11). Suction performance can be
increased by closing one of the extraction channels (2) or (7), to increase extraction
performance on the respectively other side.
5. Hold the object to be polished tight and slightly push it against the rotating polishing tool.
6. After finishing work, turn off polishing machine with the speed selector switch (3) and the
power switch (10).

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Filter replacement
1. Remove the locking screws (1) and (6) on top of the unit and remove the lid (14).
2. Remove the old filter bag (20) by releasing the clamp ring (21) from the filter adapter (22).
3. Empty the filter bag or wash it (machine wash at 40 °C).
4. After the new filter bag has been positioned on the adapter, fasten the clamp ring and
reinstall the cover, closing it.
Lamp Replacement
1. Turn off the power switch (10) and pull the plug.
2. Unscrew plexiglass cover.
3. While holding the lamp, gently pull it out.
4. Insert the new lamp until seated.
5. Attach plexiglass cover and refasten it.

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Troubleshooting
The device does not switch on.
a. Emergency switch was pressed. To
unlock, turn the button to the right.
Switch on again the device with the
speed selector switch (3)
b. Power failure →check domestic fuse.
Turn off (10) and on (11) the device.
c. Check device fuse (15).
Insufficient suction power.
a. Clean filter bag (20) or replace it. The
filter is machine washable at 40 °C.
Please follow the instructions of the
polishing agent.
b. Loose lid (14). Attach the lid so that it
fits tightly.
Insufficient motor power
a. Polishing brush might be too large
(max. diameter: approx. 150 mm)
b. Grinding pressure is too high.
Machine runs unevenly.
a. Check if polishing disc or polishing
spindle is unbalanced.
b. Remove spindle, using an Allen key
and replace it.
c. Change tools (pay attention to type of
thread).

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Maintenance
•Check the device regularly for damage. Pay attention to visible damage to the housing or
power cord.
•Regularly clean dirty tools and polishing troughs (19).
•Regularly replace broken or worn tools.
•Regular wash or clean the filter bag (20) (see chapter 4.2 filter replacement).
Note:
Clean and protect your device regularly with the REITEL stainless steel care spray
(order-no.: 90405000), to remove lime, plaster and dust as well as other contaminants
from the surface of equipment and to prevent corrosion. The spray creates a lasting,
water repellent protective film which helps keep the equipment clean.

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Warranty
We, REITEL Feinwerktechnik GmbH, offer a 1 year’s warranty beginning from the proven
date of purchase. This warranty covers all defects traceable to materials, design or
workmanship. The following warranty regulations are applicable:
Within the warranty period Reitel Feinwerktechnik GmbH or an authorized distributor agrees
at its sole option, to perform repair or replace this product at no charge covering all defects
traceable to materials, design or workmanship. Warranty only applies to appropriate use and
regular maintenance of this product according to the operating instructions. Claims under
warranty are restricted to complementary performance. Additional claims, especially claims
for indemnifications, are not covered by this warranty.
1.
Warranty claims have to be addressed to the distributor the product was purchased from or
directly to our service department.
Contact:
REITEL Feinwerktechnik GmbH
Senfdamm 20
49152 Bad Essen
Germany
Phone: [phone] (Service Department)
Phone: [phone] (Reception)
Fax-No: [phone]
2.
In case of warranty claim application the sales receipt or your purchase invoice showing the
date of purchase of the product and the serial number must be furnished. Securely pack and
ship the device, freight charges prepaid, at your own risk to us, along with a report describing
the defect. We reserve the right to decline warranty if this information has been removed or
modified after purchase of the product or if they are not included in case of warranty claims.
3.
Warranty repairs have to performed by REITEL Feinwerktechnik GmbH or by authorised
distributors. Repairs performed by non-authorised companies will void the claim for refund
since damages to the product resulting hereof are not covered by warranty.
4.

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If the unit sent in for repair or replacement is still under the original warranty then warranty is
to the end of the original 1 year warranty.
5.
If the unit is destined to be operated in another country than originally intended and
manufactured for, modifications to the product might be necessary to comply to special
technical and /or safety standards of that specific country. Such modifications are no defects
traceable to materials, design or workmanship. and are therefore expressly excluded from
warranty claims.
Modification costs or damages arising from operation of the product under deviating
conditions are not covered by warranty.
6.
Exclusions from warranty:
−Service and maintenance work as well as repair and replacement of consumables
according to our consumables‘ list
−Transportation cost of the machine or installation and dismounting expenses incurred
−Damages due to use of the product other than for its intended purpose
−Damages due to faulty installation or insufficient maintenance of the product (e.g.
decalcification)
−Damages due to natural disaster e.g. lightning, water, fire, act of nature beyond
control, war, inadequate line voltage, insufficient ventilation, no decalcification,
insufficient care and cleaning or non-adherence to operation and maintenance
instructions according to the accompanying operation guide.
−Damage due to use of the product other than in accordance with the instructions
provided by REITEL Feinwerktechnik GmH;
−The warranty does not cover the cost of removal and replacement of parts and
accessories, unless supplied as original equipment by REITEL Feinwerktechnik
GmbH
−All kind of damages occurred not directly at the device as well as consequential
damages (e.g. damages to furniture due to a lack of water, downtime of the machine,
material, lost working hours, wages and other consequential damages).
This warranty shall be rendered null and void if:
−the product has been subject to any modification, repair or replacement other than as
authorised by REITEL Feinwerktechnik GmbH
−the product is continued to be operated despite a functional defect

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7.
The warranty is device specific and may be claimed, within the warranty period, by any
person who has legally acquired the device.
8.
Consumables are excluded from warranty. Spare parts are subject to a warranty coverage of
6 months against all defects traceable to materials, design or workmanship according to
these warranty regulations.
9.
Legal default claims on the part of the purchaser remain unaffected by this warranty.
10.
We reserve the right to charge a fee if repair of the device is rejected and the device is
destined to be sent back unrepaired.
11.
Please note:
Upon repair or replacement of this unit, personal data and settings might get lost or
damaged. We don’t accept liability for all kind of data loss. The customer is advised to
backup essential programs and data before sending for service.
12.
This warranty shall be interpreted in accordance with German law to the exclusion of UN
sales law. Place of jurisdiction is our business location.
13.
If any provisions of this warranty are judged to be illegal or unenforceable, the continuation in
full force and effect of the remaining provisions will not be prejudiced. The provisions of this
warranty judged to be illegal or unenforceable shall be construed so as to give effect to the
intent manifested by the provision held invalid, illegal or unenforceable and to give effect to
section 13 hereof.
14.
Should you need to borrow a device while your device is being repaired, please contact
Messrs. REITEL or your distributor. These loans are a service for which availability cannot
necessarily be guaranteed. After the warranty period, a free may be charged for loan
equipment as well as for shipping and packaging.

17
Disposal Regulations
According to valid laws our devices are disposed of properly according to B2B –
regulations for proper disposal. Please contact your local dealer for information
on local disposal guidelines.

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Spare Parts List
Best.-Nr.
Reference
Poliret Classic
Ersatzteilliste / Spare parts list
Stck/ME
Qty.
ME
Unit
22702200
Filterbeutel / Filter bag 2 St./Pack
1
Pack
E6152100
Kantenschutzprofil
Edge protection profie
1
m
22603000
Polier- und Schleifaufnahme m.Bohrfutter
1
Stck
piece
E6064800
Schalter beleuchtet grün
Green illuminated switch
1
Stck
piece
E6019710
Schalter mit Wiedereinschaltschutz
Switch incl. restart protection
1
Stck
piece
E6158800
Scheibe, Acryl 185*50*4dick für Beleuchtung
Acrylic screen for lamp
1
Stck
piece
E7344200
Protective glass acrylic glass (pack / 2 pieces)
1
Pack
21111000
Protection glass version,
only for original equipment instead of acrylic glass
1
Stck
piece
E7049300
Sicherung 4 A träge
Delay fuse 4 A
1
Stck
piece
E6149100
Stufenschalter für Motor, Seriennummer vom Gerät angeben
Tap changer for motor, pls. indicate device's serial no.
1
Stck
piece
E6269000
Trog
Trough
1
Stck
piece

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EC Conformity Declaration

We manufacture in compliance with Quality Management ISO 9001:2015 incorporating
established standards.
REITEL Feinwerktechnik GmbH
Senfdamm 20 | 49152 Bad Essen
Phone: [phone] | Fax: [phone]
www.reitel.com | [email protected]
062019