stayer DS 125 User manual

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Manual de instrucciones
Istruzioni d’uso
Operating instructions
Instructions d´emploi
Manual de instruções
Área Empresarial Andalucía - Sector 1
C/ Sierra de Cazorla, 7
28320 - Pinto (Madrid) SPAIN
Email: [e-mail]
Email: [e-mail]
DS 125

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ENGLISH
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6.1.
DS 125
W950
min-1 4200
mm Ø 125
mm 30
Kg 3.2
K=3db LPA dB(A) 98
LWA dB(A) 112
K=1.5 m/s2ahm/s2< 14

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This item is designed to saw all material without changing the
saw blades. It makes smoother, cleaner cuts with less vibration
and kickback then any other single blade saw.
Read this manual and general safety instructions
carefully before using the appliance, for your own
safety. Your power tool should only be passed on
together with these instructions.
1. Contents page
2. Specic safety instructions................................... 14
3. Instructions for use................................................ 14
3.1 Placement tool ................................................................. 14
3.2 Assembly ...................................................................... 14
3.3 Ilustrated description .................................................... 14
4. Operating instructions........................................... 15
4.1 Placement and Testing ................................................. 15
4.2 Tool change .................................................................. 15
4.3 Setting operations......................................................... 15
4.4 General instructions for use.......................................... 15
4.5 Troubleshooting............................................................ 15
5. Maintenance and service instructions ................. 15
5.1 Cleaning ....................................................................... 16
5.2 Repair service............................................................... 16
5.3 Warranty ....................................................................... 16
5.4 Disposal and recycling.................................................. 16
6. Regulations............................................................. 16
6.1 Technical Data.............................................................. 16
6.2 EU declaration of conformity ........................................ 16
2. Specic safety instructions
- Always keep one hand on the auxiliary handle and the
other on the motor housing.
- Keep your body positioned to either side of the saw blade,
but not in line with the saw blade.
- Do not reach under the material being cut.
- Do not attempt to remove cut material when the blade is
running.
- Never clamp or tie the lower guard into the open position.
- Do not use any abrasive wheels.
- The lower guard should be retracted manually only for
making special cuts such as ‘pocket cuts’ and ‘compound
cuts’.
- Never hold the piece being cut in your hands or across
your leg.
- Never attempt to operate saw with only one blade. Kickback
will occur and send the saw towards you resulting in
serious enjury.
Symbols
In this manual and/or on the machine the following symbols are
used:
Denotes risk of personal injury or damage to the
tool.
Read manual before use.
In accordance with essential safety standards of
applicable European directives.
Class II - The machine is double insulated; earth
wire is therefore not necessary.
Wear noise protection, eye protection and mask In
dusty conditions.
Wear gloves.
3. Instructions for use
3.1 Placement tool
Keep work area clean and well lit. Cluttered and dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as
in the presence of ammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power
tool. Distractions can cause you to lose control.
Make sure that the workpiece securely and controlling the
machine with both hands.
3.2 Assembly
The machine comes factory assembled.
You only have to screw the auxiliary handle 2. (Figure A)
3.3 Ilustrated description
1. ON/OFF switch
2. Auxiliary handle
3. Lock switch (on / off)
4. Protective cover
5. Lubricant for metal cutting bar
6. Saw blades
7. Brushes
8. Spindle lock button
9. Spindle
10. Flange
11. Asa opening in the casing
12. Tractor wheel to lubricate the blades
13. Button to rotate handle
14. Lubricant supply hole for cutting metal
15. Carter gear

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4. Operating instructions
4.1 Placement and Testing
Switching ON/OFF
To turn on the machine, push the ON/OFF switch 1 in the ON
position.
To turn the machine off, push the ON/OFF switch 1 into the OFF
position.
You should be aware that the machine for safety, is provided by
the lock button switch 3to prevent unexpected ignition.
4.2 Tool change
Removal of the saw blades (see Figure I-J-K-L)
- Unplug the saw and allow blades 6to cool.
- Lock one of the driver ange 10 with the help of spindle lock 8
on the gear housing 15. (see Figure I)
- Unscrew lock nut 9 by rotation in counter clock wise direction.
(see Figure J)
- Open lower guard 4, with the lever 11. (see Figure K)
- Lift up and remove blade 6 B. (see Figure K)
- Lift up and remove blade 6 A. (see Figure L)
Fixing saw blades (see Figure M-N-Ñ-O)
- Lay the saw down with the lock nut 9pointing upwards and
open the lower guard 4. Keeping it open. (see Figure M)
- Place blade 6 A (must match 3 notches) onto the ange 10 with
the text clearly visible. (see Figure N)
- Place blade 6 B onto the ange 10 with the text easily visible.
- Tighten the lock nut 9. (see Figure Ñ-O)
- Carefully turn blades 6with your hands to be sure they easily
turn in opposite directions.
Checking and replacing the carbon brushes
The carbon brushes 7must be checked on a regular basis.
- In case of wear, replace both carbon brushes 7at the same
time.
- Mount the carbon brush holders.
- After mounting new carbon brushes 7, let the machine run at no
load for 15 minutes.
4.3 Setting operations
To become a longer blade 6life time, lubrication of the blades is
necessary (bars 5lubricants supplied), especially when cutting
aluminum, copper, stainless steel and cast iron:
- Place the wax stick 5into the foreseen hole 14.
- Turn the feeder wheel 12 to lubricate the blades 6.
For ease of use, the handle can rotate + - 90 ° with the button 13.
Proper dosage is required. (see Figure B)
Feed speed
Feed speed is how quickly you push the saw blades 6through the
material being cut. The correct feed speed is totally determined
by the hardness and the thickness of the material being cut.
If the feed speed is too slow the blades will only press down
the material rather then cutting it. The blade 6edges glide an
wear down the material, what causes a poor cut and will cause
excessive wear on the blades.
If the feed speed is too fast there is a denitive risk that the cut
might split. The splinter will get bigger and bigger and eventually
break risking serious personal injury.
If the feed speed is too high there is risk that the cut might split
and the splintering opening’s volume will not be sufcient to
divert all shaving. The result is poor cut with signicant discharge
on the lower side of the material.
4.4 General instructions for use
Flat stirp: Move blades 6in a 90° angle across the piece.
(see Figure C)
Aluminium / copper: Apply lubrication sticks 5. (see Figure D)
Square tube: Move blades 6in diagonal. (see Figure E)
U prole: Move blades 6in diagonal. (see Figure F)
Round tube: Move blades 6through the piece making sure they
come out in a 90° angle. (see Figure G)
Thin sheet material: Slide blades 6through the sheet.
(see Figure H)
4.5 Troubleshooting
Problem Cause Solution
Very high spark
generation
1. Damaged teeth
2. Feed speed is too slow
3. Blunt teeth
1. Replace blades
2. Increase feed speed
3. Replace blades
A lot of wear in
sections
1. Feed speed is too fast
2. Damaged teeth
3. Blunt teeth
4. Not cutting parallel or
perpendicular to work
surface
1. Reduce the feed speed
2. Replace blades
3. Replace blades
4. Hold saw parallel to work
surface
Blades are breaking 1. Damaged teeth
2. Feed speed is too fast
3. Blunt teeth
4. Blades have buckled
5. Blades have burned out
1. Replace blades
2. Reduce feed speed
3. Replace baldes
4. Replace blades
5. Replace blades
5. Maintenance and service instructions
Before performing any work on the equipment, pull
the power plug.
- Thoroughly clean the whole machine and its accessories.
- Store it out of the reach of children, in a stable and secure
position, in a cool and dry place, avoid too high and too low
temperatures.
- Protect it from exposure to direct sunlight. Keep it in the dark,
if possible.
- Don’t keep it in plastic bags to avoid humidity build-up.
5.1 Cleaning
- Keep the ventilation slots of the machine clean to prevent
overheating of the engine.
- Regularly clean the machine housing with a soft cloth, preferably
after each use.

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- If the dirt does not come off use a soft cloth moistened with
soapy water.
Never use solvents such as petrol, alcohol, ammonia
water, etc. These solvents may damage the plastic
parts.
5.2 Repair service
Our after-sales service responds to your questions conceming
maintenance and repair ofyour product as well as spare parts.
Exploded views and information on spare parts can also be
found under: [e-mail]
Our customer consultants answer your questions conceming
best buy, application and adjustment of productsand accessories.
5.3 Warranty
Warranty card
lncluded in the documentation that accompanies this equipment,
you should nd the warranty card. You should ll out the card
completely and retum to vendar with a copy of purchasing
receipt or invoice and you should receive a receipt.
Note: lf you cannot nd the warranty card within the
documentation,youmust ask for it through your supplier.
The warranty is limited only to manufacturing defects and
expire if pieces have been removed or manipulated or repaired
otherthan themanufacturer.
5.4 Disposal and recycling
The machine, accessories and packaging should be sorted for
environmental-friendly recycling.
OnlyforEC countries:
Do not dispose of power tools into household waste!
According the European Guideline 2002/96/EC for
Waste Electrical and Electronic Equipment and its
implementation into national right,power tools that are
no longer usable must be collected separately and
disposed of in an environmentally correct manner.
Subject to change wlthout notlce.
6.Regulations
6.1 Technical Data
= Rated power input
= Load speed
= Disc Diameter
= Maximum cutting depth
= Weight
LWA =Sound power level
LPA =Sound pressurelevel
=Vibration
The values givenarevalid for nominalvoltages [U]230/240
V-50/60 Hz - 110/120 V- 60Hz. For lower voltage and models
for specic countries, these values can vary.Please observe
the article number on the type plata of your machine.The
tradenamesoftheindividualmachines may vary.
NoiseNibration lnformation
Measuredsoundvalues determined according to EN 60745.
Typically the A-weighted noise levels of the product are:
Sound pressure level 98 dB(A); Sound power level 112 dB(A).
Uncertainty K =3 dB.
Wear hearing protection!
Vibration total values ah (triax vector sum) and uncertainty K
determined according to EN 60745:
Sawing chipboard table: ah=2.8m/s2, K=1.5 m/s2.
The vibration emission level given in this information sheet has
been measured in accordance with a standardised test given in
EN 60745 and may be used to compare one tool with another. lt
may be used for a preliminaryassessment of exposure.
The declared vibration emission level represents the main
applications of the tool. However if the tool is used for different
applications,with different accessories or poorly maintained, the
vibration emission may differ. This may signicantly increase the
exposure leveloverthe totalworking period.
An estimation of the levelof exposure to vibration should also
take into account the times when the tool is switched off or when
it is running but not actually doing the job. This may signicantly
reduce theexposure leveloverthetotal working period.
ldentify additional safety measures to protect the operator from
the effects of vibration such as: maintain the tool and the
accessories,keepthe hands warm,organisationof work pattems.
6.2 EU declaration of conformity
The undersigned:
STAYER IBERICA,S.A.
With address at:
Calle Sierra de Cazarla, 7
Área EmpresarialAndalucra - Sector 1
28320 PINTO (MADRID)
Tel.:[phone] / Fax:[phone]
CERTIFIES
That the machine:
Type: DOUBLE CUT SAW
Models: DS 125
We declare under our sole responsibllity that this product is
in confonnity with the following standards or standardized
documents: EN 60745-1, 60745-2-5, 55014-1,55014-2, 61000-
3-2, 61000-3-3 according to EU regulations 2006/42/CE y
2004/108/CE.
November 6, 2013
Ramiro de la Fuente
Managing Director

www.grupostayer.com
Área Empresarial Andalucía - Sector 1
C/ Sierra de Cazorla, 7
28320 - Pinto (Madrid) SPAIN
Email: [e-mail]
Email: [e-mail]