Remco PowerPro User manual

Operational and Installation Manual
Please read these Operational and Installation Guidelines before installing the PowerPro™ Wireless Battery System. If additional help is
needed, please consult the factory.
Warnings
yBefore using and to reduce the risk of fire or electric shock carefully
follow these instructions.
yDo not incinerate the battery pack even if it is severely damaged or
is completely worn out.
yDo not charge or use battery in explosive atmospheres, such as in
the presence of flammable liquids, gases, or dust.
yOnly use Power Pro battery packs with compatible Power Pro
chargers.
yDo not store or charge the battery pack in locations where the
temperature can exceed 95F (35C) or below 40F (4C).
yDo not use battery pack in locations where the temperature may
reach 120F (49C) or below -4F (-20C).
yNever attempt to open the battery pack for any reason, as it could
cause bodily harm or injury. If battery back becomes cracked or
damaged, do not use and it should be taken to a lithium battery
recycling center.
yDo not allow any liquid into the charger, Do not expose to rain or
snow.
yFire hazard do not store or carry battery so that metal objects can
contact the exposed battery terminals.
yAlways unplug the charger from power supply when there is no
battery pack in the cavity or before attempting to clean.
yDo not attempt to charge the battery pack with any other chargers,
other than ones in this manual. The charger and battery pack are
specifically designed to work together. Charger is meant for use
with 120V household power. Do not use with any other voltage.
yDo not force plug into socket and be sure cord is not in an area
where it can be stepped on or otherwise.
yDo not operate charger if it has a damaged cord or plug.
yDo not operate charger if it has received a sharp blow, been
dropped, or otherwise damaged in any way.
yDo not use with extension cords. Using with an extension cord can
increase risk of fire.
yDo not disassemble charger or battery under any circumstance.
yCharger is intended to be correctly oriented in a vertical or floor
mount position.
yRetain a copy of receipt for your Remco Product, as it will be
required to validate any warranty service. Power Pro Battery System
is warranted against manufacturer or workmanship defects for one
(1) year from date of purchase.
FCC WARNING CONFORMITY:
Declaration of Conformity: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful inter-
ference to radio communications. However there is no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning the equipment o and on, the user is encouraged to
try to correct the interference by one or more of the following measures.
yReorient or relocate the receiving antenna.
yIncrease the separation between the equipment and receiver.
yConnect the equipment into an outlet on a circuit dierent from that to which the receiver is connected.
yConsult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions below.
1. This device may not cause harmful interference
2. This device must accept any interference recieved, including interference that may cause undesired operation
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Installation
This Power Pro control unit is designed to power most Remco Professional Grade pumps and many other brands. The PowerProTM battery pack
system will output 13.5 VDC to the pump and is limited to 15 amps maximum.
yTo install the Power Pro controller and battery pack the pump will need to be removed from the tank.
yThe controller base plate will be placed under the pump and screwed down with the longer screws supplied in the kit (4: #10-24 x 1-1/4”)
Note: If using the PowerProTM system in conjunction with a pump that has a manifold system included in the hardware
pack is 1: #10- 24 x 1-1/2” screw, long enough to mount the manifold securely to the pump foot.
yThe PowerProTM pump controller is part of the base unit and on/o remote is already paired with the control unit.
CONTROLLER INSTALLATION:
yOn the side of the control unit, press the power button and the red LED will come on solid indicating that the controller
is in standby mode.
yPress the power button or ON button on the remote, the green LED will come on and the pump will power on, red LED will be o.
yTo stop pump output press the power button or OFF on the remote, the pump will stop and red LED will come on indicating controller is back in
standby. green LED will be o.
yPress and hold the control unit’s power button for 2 seconds and the system will be turned o completely
PowerProTM Manual_2021
20V, 5 Amp Hour Battery System
TM

CONTROLLER FUNCTION:
yOn the side of the control unit, press the power button and the red LED will come on solid indicating that the controller is in standby mode.
yPress the power button or ON button on the remote, the green LED will come on and the pump will power on, red LED will be o.
yTo stop pump output press the power button or OFF on the remote, the pump will stop and red LED will come on indicating controller is back in
standby. green LED will be o.
yPress and hold the control unit’s power button for 2 seconds and the system will be turned o completely.
CONTROLLER LIGHT INDICATIONS:
yStandby mode: red LED on, green LED o.
yWorking mode: green LED on, red LED o.
yLow Battery Voltage: green LED will flash at 1 second intervals, red LED will be o.
◆ Low Battery Voltage mode happens with battery pack output voltage is less than
14.5V (full charge output is 22v). Operator can press the OFF key on the remote to
put the Power Pro system into Standby, but the On button will be invalid and light
indication above will be shown.
yShut Down Mode: green LED Flashing 1 second intervals, red LED on.
◆Shut Down mode is initiated when battery pack voltage is getting low. Once that
voltage falls below 13.5V the controller will automatically shut down.
yOver Current Protection: red LED flashing at 1 second intervals, green LED o.
◆Over current protection happens if the pump amperage is above 15 Amps for more
than 2 seconds. The Power Pro battery system will automatically shutdown.
yThermal Overload: green LED quick flash then O for 1 second, Red LED on.
◆Thermal overload happens when the temperature of the controller circuit board
or battery pack exceeds safe operating temperatures.
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Product Usage
R G
Over Current Protection
Charging Procedure
1. Plug the charger into an appropriate outlet before inserting the battery pack. The green LED will be on solid.
2. Insert the battery pack into the charger.
3. The red LED light will be on solid while battery pack is charging.
4. When the battery is fully charged, the green LED light will turn on. The battery can be left connected to the charger with green LED
indicating the charger is maintaining the battery continuously.
CHARGING NOTES:
yThe charger and battery pack may become warm to the touch while charging. This is normal and does not indicate a problem, ensure
vents are not blocked to allow cooling.
yThe battery pack should be recharged when it no longer powers the equipment. Optimum performance when battery is fully re-charged;
partially charged battery will result in lower performance.
Installation Orientation
R G
Low Battery Voltage
R G
Shut Down Mode
R G
Thermal Overload
R G

Troubleshooting
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Storage Recommendations
yBest storage is in a cool and dry place away from direct sunlight and access to heat or cold.
yLong storage will not harm the batter pack, charger, or control unit.
yDo Not Store a battery connected to a charger.
Remote Pairing
Remote control that is included with your PowerProTM system is already paired with your controller and there is no action required. If your
remote control is broken or lost a new one can be paired with your existing controller using the following steps once you have your
new remote.
1. The battery pack will have to initially be removed and ensure Power Pro system is completely shut down, unplug the pump from the
power unit at this time.
2. Remove 4 screws holding the controlling unit’s aluminum heat sink on.
3. Locate the red paring button on the circuit board.
4. Once located, install the battery pack and power on the controller so it is in standby mode.
5. While controller is in standby mode press the red pair button, red LED light on the controller will pulse indicating that the controller is
in pair mode.
6. With the red LED pulsing, press the ON or OFF key of your new remote.
◆If green LED flashes twice the new remote has been successfully paired, re-assemble the control unit on to your sprayer it is ready to use.
◆If green LED flashes once it means the remote has already been paired with the unit. Pairing a new remote will make the previous remote invalid.
PowerProTM Manual_2021

Warranty Statement
REMCO warrants its products to be free from defects in material and
workmanship on all products sold by REMCO for resale or for use in
purchasers’ own business or original equipment manufacturer. Under normal
use, maintenance and service (rental use excluded) the following terms apply:
For all REMCO products, the warranty will last for a period of one year from
date of manufacture, or (1) year use with proof of purchase, not to exceed (2)
years in any event. REMCO’s obligation under this warranty shall be limited to
replacing or repairing at REMCO’s discretion, any such product or part which
must be returned to REMCO’s factory with a Return Material
Authorization Number (RMA), transportation charges approved by REMCO
or prepaid, and which upon examination, is found to REMCO’s satisfaction to
have been defective under the terms of this warranty. No credit will be allowed
against future purchases for items returned as defective under the terms of
REMCO’s warranty. This warranty does not extend to any products, which have
been altered or modified outside the REMCO factory, to any products that have
not been properly maintained, nor does it apply to units that are returned in
an unassembled condition. Furthermore, the warranty does not extend to
pumps that are non-compliance with REMCO’s Engineering Standards. This
includes, but is not limited to, pumps ordered without an integral pressure
control mechanism. The warranty guarantees that products will perform to
REMCO’s flow and pressure specifications throughout the life of the warranty.
The warranty does not cover wear, appearance, misuse, abuse, misapplication
or external water damage. If the returned product is found not to be defective
under the conditions of this warranty, a charge will be made for repair or
replacement.
Brush wear may be limited to 1000 hours or less.
This is a Limited Warranty. It covers the product only and the extent of the
coverage is limited to the cost of the product. As the manufacturer has no
control over shipping, handling and installation, the warranty cannot cover
water damage, or any other damage, caused by a leak or other malfunction.
THIS WARRANTY IS IN LIEU OF ALL WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING IMPLIED WARRANTIES OR WARRANTIES OF MERCHANTABILITY AND/
OR FITNESS FOR A PARTICULAR PURPOSE. NO PERSON IS AUTHORIZED TO GIVE
ANY OTHER WARRANTY OR ASSUME OBLIGATION OR LIABILITY ON REMCO’S
BEHALF. REMCO SHALL NOT BE LIABLE FOR ANY INDIRECT, INCIDENTAL,
PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY KIND INCURRED BY THE
REASON OF THE USE OR SALE OF ANY DEFECTIVE PRODUCT AND PART. THIS
WARRANTY SHALL BE GOVERNED BY THE LAWS OF THE STATE OF MINNESOTA,
WITH ANY DISPUTE OR CLAIM VENUED OR HEARD IN THE STATE OF
MINNESOTA.
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PARTS INCLUDED
PowerProTM Battery (RBP2005-BP)
PowerProTM Control Unit (RBP2005-CU)
PowerProTM Charger (RBP2005-CH)
PowerProTM Remote (RBP2005-RE)
Hardware Pack
Installation Manual
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763-253-4740