Retsch DustMon RD 100 User manual

© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany | 08.07.2020 Version 0001
Manual
Dust Analyser DustMon RD 100
Translation

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Copyright
© Copyright by
Retsch GmbH
Retsch-Allee 1-5
42781 Haan
Germany

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Table of Contents
1Notes on the manual............................................................................................................................. 6
1.1 Disclaimer.......................................................................................................................................... 6
1.2 Copyright............................................................................................................................................ 6
1.3 Explanation of signs and symbols ..................................................................................................... 6
1.4 Explanations of the Safety Instructions ............................................................................................. 7
2Safety...................................................................................................................................................... 8
2.1 Intended use of the device................................................................................................................. 8
2.2 Improper use...................................................................................................................................... 8
2.3 Obligations of the operating company............................................................................................... 9
2.3.1 Provisions ...................................................................................................................................... 9
2.3.2 Personnel....................................................................................................................................... 9
2.3.3 Workstation and device ................................................................................................................. 9
2.3.4 Qualification of personnel .............................................................................................................. 9
2.3.5 Personal protective equipment (PPE) ......................................................................................... 10
2.4 Repairs............................................................................................................................................. 10
2.5 Preventing risks during normal operation........................................................................................ 10
2.6 Preventing damage to equipment.................................................................................................... 11
2.7 Confirmation Form for the Managing Operator................................................................................ 11
3The DustMon RD 100........................................................................................................................... 13
3.1 Technical data ................................................................................................................................. 14
3.2 Views of the device.......................................................................................................................... 15
3.3 Signs on the device ......................................................................................................................... 17
3.4 Type Plate Description..................................................................................................................... 17
4Packaging, Transport and Installation .............................................................................................. 19
4.1 Accessories included with delivery.................................................................................................. 19
4.2 Packaging........................................................................................................................................ 19
4.3 Transport.......................................................................................................................................... 20
4.4 Temperature Fluctuations and Condensation ................................................................................. 20
4.5 Conditions for the Installation Site................................................................................................... 21
4.6 Electrical Connection....................................................................................................................... 22
5First Commissioning........................................................................................................................... 23
5.1 Instrument Assembly ....................................................................................................................... 23
5.1.1 Sample Collection Box................................................................................................................. 23
5.1.2 Lab Valve..................................................................................................................................... 24
5.2 Connecting the device to the power supply..................................................................................... 24
6Operating the Device .......................................................................................................................... 25
6.1 Switching the device on/off.............................................................................................................. 25
7DustMon RD 100 –Measurement using the internal control unit .................................................. 26
7.1 Measurement Considerations.......................................................................................................... 26
7.2 DustMon RD 100 display during the measurement......................................................................... 28
8DustMon RD 100 using PC control unit / software installation ...................................................... 30
8.1 Description of the program interface ............................................................................................... 31
8.2 System settings before the first measurement................................................................................ 31
8.3 Starting the measurement using the DustMon RD 100 software .................................................... 34
8.4 Results and information about the sample...................................................................................... 35
8.5 Loading the results .......................................................................................................................... 36
8.6 Superimposing measurement results.............................................................................................. 37
8.7 Changing the graphics display ........................................................................................................ 38
8.8 Calculating results as an average ................................................................................................... 39
8.9 DustMon RD 100 - Transfer of results to Excel (txt file).................................................................. 40
9Troubleshooting .................................................................................................................................. 42

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9.1 "Error clean" message on the on-board display .............................................................................. 42
9.2 White light source OFF –device is not functional ........................................................................... 42
10 Cleaning and maintenance................................................................................................................. 43
11 Checking the white light source ........................................................................................................ 44
12 Calibration............................................................................................................................................ 46
12.1 Setup Kalibration ............................................................................................................................. 46
12.2 Disable calibration function for Standalone mode........................................................................... 47
12.3 Calibration using reference glass (filter lens) in standalone mode.................................................. 48
12.4 Calibration against Reference Sample(s) using standalone mode ................................................. 48
12.5 User defined calibration value ......................................................................................................... 50
13 Repairs ................................................................................................................................................. 51
13.1 Returning for repair and maintenance............................................................................................. 51
14 Accessories ......................................................................................................................................... 52
15 Disposal................................................................................................................................................ 53
16 Index ..................................................................................................................................................... 55

Notes on the manual
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Notes on the manual
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1 Notes on the manual
This manual provides technical guidelines for the safe operation of the device. Read this
manual through carefully before installing, putting into service and operating the device.
Reading and understanding this manual is essential for handling the device safely and as
intended.
This manual does not contain any repair instructions. Please contact your supplier or contact
Retsch GmbH directly if anything is unclear or you have questions about these guidelines or the
device, or in the case of any faults or necessary repairs.
You can find further information about your device at https://www.retsch.com on the pages for
the specific device concerned.
Amendment status:
The document amendment 0001 of the "Dust Analyser DustMon RD 100" manual has been
prepared in accordance with the Machinery Directive 2006/42/EC.
1.1 Disclaimer
This manual has been prepared with great care. We reserve the right to make technical
changes. We assume no liability for personal injuries resulting from the failure to follow the
safety information and warnings in this manual. No liability will be assumed for damage to
property resulting from the failure to follow the information in this manual.
1.2 Copyright
This document or parts of it or its content may not be reproduced, distributed, edited or copied
in any form without prior written permission of Retsch GmbH. Damage claims shall be asserted
in the case of infringements.
1.3 Explanation of signs and symbols
The following signs and symbols are used in this manual:
Signs and symbols
Meaning

Indicates a recommendation and/or important information.
Bold type
Indicates an important term.
•< Point 1>
•< Point 2>
•< Point 3>
List of equivalent points.

Steps for following an instruction.

Notes on the manual
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1.4 Explanations of the Safety Instructions
DANGER
D1.0000
Risk of fatal injuries
Source of danger
−Possible consequences if the danger is ignored.
•Instructions and information on how to avoid the risk.
Fatal or serious injuries may result if the “Danger” sign is disregarded. There is a very high
risk of a life-threatening accident or lasting personal injury. The signal word DANGER is
additionally used in the running text or in instructions.
WARNING
W1.0000
Risk of life-threatening or serious injuries
Source of danger
−Possible consequences if the danger is ignored.
•Instructions and information on how to avoid the risk.
Life-threatening or serious injuries may result if the “Warning” sign is disregarded. There is
an increased risk of a serious accident or of a possibly fatal personal injury. The signal word
WARNING is additionally used in the running text or in instructions.
CAUTION
C1.0000
Risk of injuries
Source of danger
−Possible consequences if the danger is ignored.
•Instructions and information on how to avoid the risk.
Average to slight injuries may result if the “Caution” sign is disregarded. There is an average
or slight risk of an accident or personal injury. The signal word CAUTION is additionally
used in the running text or in instructions.
NOTICE
N1.0000
Type of damage to property
Source of the damage to property
−Possible consequences if the information is ignored.
•Instructions and information on how to avoid the damage to
property.
Damage to property may result if the information is disregarded. The signal word NOTICE is
additionally used in the running text or in instructions.

Safety
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2 Safety
CAUTION
C2.0002
Risk of injury
Lack of knowledge of the manual
−The manual contains all safety-related information. Disregarding the
manual can therefore lead to injuries.
•Read the manual carefully before operating the device.
Target group:
The DustMon RD 100 has been designed for preparing samples in a laboratory environment.
laboratory environment. This manual is therefore directed at persons who work with this device
in a comparable environment and who already have experience with similar equipment.
The DustMon RD 100 is a modern, efficient, state-of-the-art product from Retsch GmbH. Its
reliability is ensured when used as intended and with knowledge of this technical
documentation.
2.1 Intended use of the device
As a laboratory device, the DustMon RD 100 may only be used for sample preparation and not
as a production machine.
The device has been designed for stationary operation in a dry and clean working environment.
Operating company and operating staff must have read the Manual and be familiar with the full
range of functions of the device.
2.2 Improper use
The DustMon RD 100 may only be used as intended.
Any uses other than the described intended use are regarded as improper use.
The DustMon RD 100 is not suitable for processing sample materials that can form explosive
air mixtures.
Any form of claims for damage to equipment or personal injury resulting from improper use
and/or the failure to comply with the safety instructions shall be ruled out.

Safety
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2.3 Obligations of the operating company
2.3.1 Provisions
The user bears responsibility for ensuring that people working with the device and the
corresponding equipment have taken note of and understood all relevant safety regulations.
2.3.2 Personnel
•Ensure that only trained personnel are deployed whose training and experience enable
them to recognise risks and avoid potential hazards.
•Staff should be given regular training on using the device, and in particular regarding
sudden events.
•Only allow trainee staff to work on the device when they are being supervised by
qualified personnel.
•Check the safety awareness of staff regularly.
•Define staff responsibilities according to qualification and job description.
•Provide staff with personal protective equipment (PPE).
•Ensure that the following conditions have been met:
–Staff have read and understood this Manual, and in particular the chapter on
Safety.
–Staff are aware and take note of the relevant accident prevention and safety
regulations.
–Staff wear the designated personal protective equipment (PPE) when working with
the device.
2.3.3 Workstation and device
•Ensure that there is sufficient lighting and ventilation at the workstation.
•Ensure that the exhaust air is properly conducted outside.
•All signs on the device must be kept in a legible condition.
•Ensure that all inspections and servicing work prescribed in this Manual are carried out.
2.3.4 Qualification of personnel
Work/operating phase
Qualification
Transport
Installation
Commissioning
Operation
Controlling
Servicing
Disposal
Qualified employee who has been trained in
the safe use of the device.
Work on the electrical equipment on the
device
Electrician who, on the basis of his/her
training, knowledge and experience is able

Safety
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to evaluate the work assigned and
recognise potential hazards.
2.3.5 Personal protective equipment (PPE)
Work/operating phase
Personal protective equipment (PPE)
Transport
Installation
Safety footwear
Commissioning
Installation of additional equipment
Servicing
No PPE needed.
Disposal
Safety footwear
Normal operation (operation and control)
No PPE needed.
2.4 Repairs
This manual does not contain any repair instructions. For safety reasons, repairs may only be
carried out by Retsch GmbH or an authorised representative or by qualified service technicians.
In case of repair, please inform…
…the Retsch GmbH representative in your country,
…your supplier, or
…Retsch GmbH directly.
Service address:
2.5 Preventing risks during normal operation
The failure to comply with the following safety instructions constitutes improper use and
presents a risk to personnel and to operational safety.
Transport and installation
•Wear safety footwear for transport and installation.
•Only connect the device to sockets with a PE protective conductor.
•When connecting the device, the values on the type plate must correspond to those for the
power connection.
Operation
•Read the manual before commissioning the device.