REXROTH EcoDrive Cs Technical manual

Rexroth IndraControl VCP 20
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly Technologies Pneumatics
Service
Automation
Mobile
Hydraulics
Rexroth EcoDrive Cs
Drives
R911295758
Edition 02
Project Planning Manual
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About this Documentation Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
Rexroth EcoDrive Cs
Drives
Project Planning Manual
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
•Document Number 120-1000-B344-02
This documentation describes …
•planning the mechanical control cabinet construction
•planning the electrical control cabinet construction
•logistical handling of the equipment
Description Release
Date Notes
DOK-ECODR3-DKC**.3-CS*-PR01-EN-P 03.2004 first edition
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P 11.2004 second edition
 Bosch Rexroth AG 2004
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The given information does not release the
user from the obligation of own judgement and verification. It must be
remembered that our products are subject to a natural process of wear
and aging.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.de/
Dept. EDY/EDY1 (MW/US)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
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Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
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Published by
Note
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Rexroth EcoDrive Cs Drives Contents I
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
Contents
1 Introduction to the System 1-1
1.1 Rexroth EcoDrive Cs Drive System.............................................................................................. 1-1
1.2 Rexroth EcoDrive Cs Device Range ............................................................................................ 1-2
Individual Components............................................................................................................ 1-2
Configuration ........................................................................................................................... 1-2
1.3 Drive Controller – Motor Combinations ........................................................................................1-4
1.4 Type Codes .................................................................................................................................. 1-5
Drive Controllers with Analog/Parallel Interface...................................................................... 1-5
Drive Controllers with SERCOS interface ............................................................................... 1-6
Drive Controllers without Master Communication (Basic Devices)......................................... 1-7
Master Communication............................................................................................................1-8
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction.............................................................................................................................. 2-1
Areas of Use and Application.................................................................................................. 2-2
2.2 Inappropriate Use......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction................................................................................................................................... 3-1
3.2 Explanations ................................................................................................................................. 3-1
3.3 Hazards by Improper Use............................................................................................................. 3-2
3.4 General Information...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts........................................................................... 3-5
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)......................................... 3-6
3.7 Protection Against Dangerous Movements.................................................................................. 3-7
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting....................................................................................................................................... 3-9
3.9 Protection Against Contact with Hot Parts.................................................................................. 3-10
3.10 Protection During Handling and Mounting.................................................................................. 3-10
3.11 Battery Safety............................................................................................................................. 3-11
3.12 Protection Against Pressurized Systems.................................................................................... 3-11
4 Technical Data (Drive Controllers) 4-1
4.1 Dimensional Drawings.................................................................................................................. 4-1
DKC01.3-0xx Drive Controllers with Analog/Parallel Interface ............................................... 4-1
DKC02.3-004 (100 W), DKC02.3-008 (200 W) and DKC02.3-012 (400 W) Drive
Controllers with SERCOS interface......................................................................................... 4-2
DKC02.3-018 (750 W) Drive Controller with SERCOS interface............................................ 4-3
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II Contents Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
DKC10.3-004 (100 W), DKC10.3-008 (200 W) and DKC10.3-012 (400 W) Drive
Controllers – Basic Devices.....................................................................................................4-4
DKC10.3-018 (750 W) Drive Controller – Basic Device.......................................................... 4-5
4.2 Mass and Materials....................................................................................................................... 4-6
4.3 Ambient and Operating Conditions............................................................................................... 4-7
4.4 Electrical Data............................................................................................................................... 4-9
Power Section.......................................................................................................................... 4-9
Performance Data.................................................................................................................. 4-11
Control Voltage Connection................................................................................................... 4-15
4.5 Control and Display Elements (H1, S1, S2, S3)......................................................................... 4-16
H1 (Diagnostic Display).........................................................................................................4-16
S1 (Button)............................................................................................................................. 4-16
S2, S3 (Address Switch)........................................................................................................ 4-16
4.6 CE Label, C-UL Listing, Tests .................................................................................................... 4-17
5 Electrical Connections 5-1
5.1 Connections Independent of the Device....................................................................................... 5-1
Views of the Devices and Terminal Connector Designations ................................................. 5-1
Schematic Overall Connection Diagram ................................................................................. 5-3
X1, Mains and Control Voltage................................................................................................ 5-5
X2, Additional Choke and Braking Resistor ............................................................................ 5-6
X3, Motor................................................................................................................................. 5-9
Ground Connection ...............................................................................................................5-11
X4, Encoder........................................................................................................................... 5-12
X5_1: Digital Inputs ............................................................................................................... 5-13
X5_2: Digital Outputs............................................................................................................. 5-15
X5_3: Holding Brake.............................................................................................................. 5-18
X6, Serial Interface RS232.................................................................................................... 5-21
5.2 Connections Dependent on the Device...................................................................................... 5-23
DKC01.3 – Analog/Parallel Interface..................................................................................... 5-23
DKC02.3 – SERCOS interface.............................................................................................. 5-31
DKC03.3 – Profibus-DP Interface.......................................................................................... 5-33
DKC06.3 – DeviceNet Interface with COMBICON Connector.............................................. 5-39
DKC16.3 – DeviceNet Interface with Sealed Micro-Style Connector.................................... 5-41
DKC05.3 – CANopen Interface ............................................................................................. 5-43
5.3 Mounting a Master Communication Module............................................................................... 5-45
Removing the Shipping Brace............................................................................................... 5-45
Inserting the Master Communication Module........................................................................ 5-46
5.4 Replacing a Master Communication Module.............................................................................. 5-47
6 Mains and Supply Voltage Connection 6-1
6.1 Connection Features .................................................................................................................... 6-2
6.2 Kinds of Connection...................................................................................................................... 6-3
Single-Phase Connection........................................................................................................ 6-3
Three-Phase Connection......................................................................................................... 6-4
6.3 Inrush Current and Mains Phase Current..................................................................................... 6-5
Characteristic of Inrush Current............................................................................................... 6-5
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Rexroth EcoDrive Cs Drives Contents III
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
Inrush Current Impulse............................................................................................................ 6-6
Computing Phase Current on the Mains ................................................................................. 6-9
Mains Connection with Phase Currents of More than 25 A................................................... 6-11
Mains Connection with Phase Currents of Less than 25 A................................................... 6-12
6.4 Selecting Q1 Fuse and K1 Contactor......................................................................................... 6-13
6.5 Mains Filter ................................................................................................................................. 6-14
6.6 Operation on 400/480 V Mains................................................................................................... 6-15
Basics.................................................................................................................................... 6-15
Selecting the Mains Transformer .......................................................................................... 6-15
6.7 The Ground Conditions of the Power Supply Network............................................................... 6-16
6.8 Earth-leakage Circuit Breaker .................................................................................................... 6-17
6.9 Control Circuits for the Mains Connection.................................................................................. 6-17
Overview................................................................................................................................ 6-17
Control Circuits with E-Stop................................................................................................... 6-18
7 Designing the Control Cabinet 7-1
7.1 Notes on Control Cabinet Project Planning.................................................................................. 7-1
Mounting Position and Distances............................................................................................ 7-1
Arranging the Components in the Control Cabinet.................................................................. 7-3
7.2 Using Cooling Units in the Control Cabinet.................................................................................. 7-4
7.3 General Information...................................................................................................................... 7-6
7.4 Wire Routing in the Control Cabinet............................................................................................. 7-7
7.5 EMC in the Control Cabinet.......................................................................................................... 7-7
8 Motors 8-1
8.1 Overview....................................................................................................................................... 8-1
Basic Type............................................................................................................................... 8-1
Options .................................................................................................................................... 8-1
Benefits.................................................................................................................................... 8-1
8.2 MSM Type Code........................................................................................................................... 8-2
Motor MSM020B...................................................................................................................... 8-2
Motor MSM030........................................................................................................................ 8-3
Motor MSM040B...................................................................................................................... 8-4
Types....................................................................................................................................... 8-5
8.3 Technical Data.............................................................................................................................. 8-6
Basics...................................................................................................................................... 8-6
Definition of Parameters.......................................................................................................... 8-7
8.4 MSM020B..................................................................................................................................... 8-9
Dimensions.............................................................................................................................. 8-9
Key......................................................................................................................................... 8-10
Cables at the Motor ............................................................................................................... 8-10
Technical Data....................................................................................................................... 8-11
8.5 MSM030B................................................................................................................................... 8-13
Dimensions............................................................................................................................ 8-13
Key......................................................................................................................................... 8-14
Cables at the Motor ............................................................................................................... 8-14
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IV Contents Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
Technical Data....................................................................................................................... 8-15
8.6 MSM030C................................................................................................................................... 8-17
Dimensions............................................................................................................................ 8-17
Key......................................................................................................................................... 8-18
Cables at the Motor ............................................................................................................... 8-18
Technical Data....................................................................................................................... 8-19
8.7 MSM040B................................................................................................................................... 8-21
Dimensions............................................................................................................................ 8-21
Key......................................................................................................................................... 8-22
Cables at the Motor ............................................................................................................... 8-22
Technical Data....................................................................................................................... 8-23
8.8 Application Instructions............................................................................................................... 8-25
Operating Conditions............................................................................................................. 8-25
Degree of protection.............................................................................................................. 8-26
Design and Installation Positions........................................................................................... 8-27
Housing Materials.................................................................................................................. 8-28
Holding Brake........................................................................................................................ 8-29
Output Shaft and Motor Bearing............................................................................................ 8-30
Encoder ................................................................................................................................. 8-34
Acceptances, Approvals........................................................................................................ 8-39
8.9 Assembly.................................................................................................................................... 8-40
Skilled Technical Personnel .................................................................................................. 8-40
Mounting the Motor................................................................................................................ 8-40
Connecting the Motor ............................................................................................................8-41
8.10 Startup, Operation, and Maintenance.........................................................................................8-42
Startup................................................................................................................................... 8-42
Operation............................................................................................................................... 8-43
Maintenance.......................................................................................................................... 8-43
9 Identifying the Components 9-1
9.1 Marking the Components.............................................................................................................. 9-1
9.2 Type Plates................................................................................................................................... 9-1
Type Plates at the Drive Controller.......................................................................................... 9-1
Type Plate at the Motor........................................................................................................... 9-3
10 Additional Components 10-1
10.1 Cables......................................................................................................................................... 10-1
Motor Cable IKG0331............................................................................................................ 10-1
Motor Extension Cable IKG0332........................................................................................... 10-2
Encoder Cable IKS0230........................................................................................................ 10-3
Encoder Extension Cable IKS0232....................................................................................... 10-4
Encoder Emulation Cable RKG0008..................................................................................... 10-5
RS232 Cable IKB0041 .......................................................................................................... 10-6
10.2 Accessories ................................................................................................................................ 10-7
SUP-E01-DKC*CS-CONSIG................................................................................................. 10-7
SUP-E02-DKC*CS-CONPWR............................................................................................. 10-10
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Rexroth EcoDrive Cs Drives Contents V
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
SUP-E03-DKC*CS-BATTRY............................................................................................... 10-12
SUP-E04-DKC*CS-ENCODR (Encoder Adapter)............................................................... 10-13
SUP-E05-DKC*CS-SURGEP.............................................................................................. 10-19
SUP-E06-DKC*CS-CONSIG............................................................................................... 10-21
10.3 Braking Resistor ....................................................................................................................... 10-23
Notes ................................................................................................................................... 10-23
Identification......................................................................................................................... 10-23
Mechanical Data.................................................................................................................. 10-24
Electrical Data...................................................................................................................... 10-25
10.4 DC24V NTM power supplies .................................................................................................... 10-26
Application recommendations ............................................................................................. 10-26
Technical data ..................................................................................................................... 10-26
Dimensional sheets and installation dimensions................................................................. 10-27
Front views .......................................................................................................................... 10-27
Electrical connection............................................................................................................ 10-28
Type code............................................................................................................................ 10-29
10.5 DST transformers ..................................................................................................................... 10-30
Selection.............................................................................................................................. 10-30
Autotransformers for Drive Controllers................................................................................ 10-30
Technical Data..................................................................................................................... 10-31
Type Code........................................................................................................................... 10-37
10.6 Mains Filter ............................................................................................................................... 10-38
NFE01.1............................................................................................................................... 10-38
NFE02.1............................................................................................................................... 10-39
NFD03.1 .............................................................................................................................. 10-40
11 Service & Support 11-1
11.1 Helpdesk..................................................................................................................................... 11-1
11.2 Service-Hotline ........................................................................................................................... 11-1
11.3 Internet........................................................................................................................................ 11-1
11.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 11-1
11.5 Kundenbetreuungsstellen - Sales & Service Facilities............................................................... 11-2
12 Index 12-1
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VI Contents Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
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Rexroth EcoDrive Cs Drives Introduction to the System 1-1
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
1 Introduction to the System
1.1 Rexroth EcoDrive Cs Drive System
Rexroth EcoDrive Cs is a new generation of system-compatible AC servo
drives in the lower power range of 100 to 750 W. The drive controllers
and motors have a specifically compact design.
The drive controllers are equipped with the SERCOS interface,
PROFIBUS-DP, DeviceNet or CANopen master communication modules;
they are perfectly suited for use in systems with multiple-axis devices and
can also be used as intelligent single axes on a standard field bus.
There are four motor sizes (100 W, 200 W, 400 W, 750 W) with minimum
dimensions that are adapted to the drive controllers.
The following options are available for the motors:
•integrated holding brake
•drive shaft with key
•absolute encoder for detecting the current position of the load without
travelling to reference point
Typical applications of Rexroth EcoDrive Cs are:
•handling systems
•packaging machines
•mounting systems
•printing machines
•machine tools
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1-2 Introduction to the System Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
1.2 Rexroth EcoDrive Cs Device Range
Individual Components
The following individual components are available for Rexroth
EcoDrive Cs:
•motors
•basic devices
•master communication cards
•battery for the absolute encoder
•cables (motor, encoder, RS232)
•connection and mounting accessories
•external braking resistor
•mains transformer
Note: These individual components can be ordered individually.
Configuration
A drive controller with PROFIBUS-DP, DeviceNet or CANopen interface is
characterized by the configuration of the basic device with the respective
master communication card.
There are the following end devices:
End device Basic device Master
communication
card
Master
communication
DKC01.3-0xx - none analog/parallel
DKC02.3-0xx - none SERCOS
DKC03.3-0xx DKC10.3-0xx ECM01.1-PB01 PROFIBUS-DP
DKC05.3-0xx DKC10.3-0xx ECM01.1-CN01 CANopen
DKC06.3-0xx DKC10.3-0xx ECM01.1-DN01 DeviceNet
DKC10.3-0xx DKC10.3-0xx ECM01.1-NNNN digital I/Os
DKC16.3-0xx DKC10.3-0xx ECM01.1-DN02 DeviceNet with
sealed micro-style
connector
Fig. 1-1: Device configurations for Rexroth EcoDrive Cs
Note: Mounting a master communication card: see chapter 5.3.
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Rexroth EcoDrive Cs Drives Introduction to the System 1-3
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
DKC02.3
SERCOS DKC01.3
analog/
parallel
DKC10.3
basic device
device types master communication card
Profibus; CanOpen; DeviceNet
DKC10.3 PB01 DKC10.3 CN01 DKC10.3 DN01 DKC10.3 DN02
++ + +
DKC02.3-xxx DKC01.3-xxx DKC03.3-xxx DKC05.3-xxx DKC06.3-xxx DKC16.3-xxxDKC10.3-xxx
analog/
parallel parallel
Fig. 1-2: Overview
Note: Given the respective configuration of the digital inputs/outputs,
a basic device without master communication card can be
used as a drive with parallel interface (7 inputs, 3 outputs).
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1-4 Introduction to the System Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
1.3 Drive Controller – Motor Combinations
Note: The individual drive controllers may only be operated with the
respective motors.
Drive controller Motor Properties (motor)
DKCxx.x-004
MSM020B-0300-NN-C0-CG0
MSM020B-0300-NN-C0-CG1
MSM020B-0300-NN-C0-CC0
MSM020B-0300-NN-C0-CC1
MSM020B-0300-NN-M0-CG0
MSM020B-0300-NN-M0-CG1
MSM020B-0300-NN-M0-CC0
MSM020B-0300-NN-M0-CC1
100 W: incremental, plain shaft, without brake
100 W: incremental, plain shaft, with brake
100 W: incremental, key, without brake
100 W: incremental, key, with brake
100 W: absolute, plain shaft, without brake
100 W: absolute, plain shaft, with brake
100 W: absolute, key, without brake
100 W: absolute, key, with brake
DKCxx.x-008
MSM030B-0300-NN-C0-CG0
MSM030B-0300-NN-C0-CG1
MSM030B-0300-NN-C0-CC0
MSM030B-0300-NN-C0-CC1
MSM030B-0300-NN-M0-CG0
MSM030B-0300-NN-M0-CG1
MSM030B-0300-NN-M0-CC0
MSM030B-0300-NN-M0-CC1
200 W: incremental, plain shaft, without brake
200 W: incremental, plain shaft, with brake
200 W: incremental, key, without brake
200 W: incremental, key, with brake
200 W: absolute, plain shaft, without brake
200 W: absolute, plain shaft, with brake
200 W: absolute, key, without brake
200 W: absolute, key, with brake
DKCxx.x-012
MSM030C-0300-NN-C0-CG0
MSM030C-0300-NN-C0-CG1
MSM030C-0300-NN-C0-CC0
MSM030C-0300-NN-C0-CC1
MSM030C-0300-NN-M0-CG0
MSM030C-0300-NN-M0-CG1
MSM030C-0300-NN-M0-CC0
MSM030C-0300-NN-M0-CC1
400 W: incremental, plain shaft, without brake
400 W: incremental, plain shaft, with brake
400 W: incremental, key, without brake
400 W: incremental, key, with brake
400 W: absolute, plain shaft, without brake
400 W: absolute, plain shaft, with brake
400 W: absolute, key, without brake
400 W: absolute, key, with brake
DKCxx.x-018
MSM040B-0300-NN-C0-CG0
MSM040B-0300-NN-C0-CG1
MSM040B-0300-NN-C0-CC0
MSM040B-0300-NN-C0-CC1
MSM040B-0300-NN-M0-CG0
MSM040B-0300-NN-M0-CG1
MSM040B-0300-NN-M0-CC0
MSM040B-0300-NN-M0-CC1
750 W: incremental, plain shaft, without brake
750 W: incremental, plain shaft, with brake
750 W: incremental, key, without brake
750 W: incremental, key, with brake
750 W: absolute, plain shaft, without brake
750 W: absolute, plain shaft, with brake
750 W: absolute, key, without brake
750 W: absolute, key, with brake
Fig. 1-3: Drive controller – motor combinations
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Rexroth EcoDrive Cs Drives Introduction to the System 1-5
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
1.4 Type Codes
Note: The following figures illustrate the basic structure of the type
codes. Your sales representative will help you with the current
status of available versions.
Drive Controllers with Analog/Parallel Interface
1. Product
1.1 DKC . . . . . . . . . . = DKC
2. Line
2.1 1 . . . . . . . . . . . . . . . . . . . = 01
3. Design
3.1 3 . . . . . . . . . . . . . . . . . . . . . . . . = 3
4. Rated current
4.1 4 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 004
4.2 8 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 008
4.3 12 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 012
4.4 18 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 018
5. DC-bus nominal voltage
5.1 DC 300 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 3
6. Firm are
6.1 Multi interface general purpose . . . . . . . . . . . . . . . . = M P
7. Firm are version
7.1 e.g., 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
8. Nature of the firm are
8.1 Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = V
9. Firm are release status (update) (00 to 99)
9.1 Release status (the currently valid status
= status of the items list delivered) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = RS
Illustration example: DKC01.3-XXX-3
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
DKC01.3-004-3-M P-01VRS
Fig. 1-4: Type code for drive controllers with analog/parallel interface
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1-6 Introduction to the System Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
Drive Controllers with SERCOS interface
1. Product
1.1 DKC . . . . . . . . . . = DKC
2. Line
2.1 2 . . . . . . . . . . . . . . . . . . . = 02
3. Design
3.1 3 . . . . . . . . . . . . . . . . . . . . . . . . = 3
4. Rated current
4.1 4 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 004
4.2 8 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 008
4.3 12 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 012
4.4 18 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 018
5. DC-bus nominal voltage
5.1 DC 300 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 3
6. Firm are
6.1 Multi interface general purpose . . . . . . . . . . . . . . . . = M P
7. Firm are version
7.1 e.g., 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
8. Nature of the firm are
8.1 Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = V
9. Firm are release status (update) (00 to 99)
9.1 Release status (the currently valid status
= status of the items list delivered) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = RS
Illustration example: DKC02.3-XXX-3
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
DKC02.3-004-3-M P-01VRS
Fig. 1-5: Type code for drive controllers with SERCOS interface
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Rexroth EcoDrive Cs Drives Introduction to the System 1-7
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
Drive Controllers without Master Communication (Basic Devices)
1. Product
1.1 DKC . . . . . . . . . . = DKC
2. Line
2.1 10 . . . . . . . . . . . . . . . . . . = 10
3. Design
3.1 3 . . . . . . . . . . . . . . . . . . . . . . . . = 3
4. Rated current
4.1 4 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 004
4.2 8 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 008
4.3 12 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 012
4.4 18 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 018
5. DC-bus nominal voltage
5.1 DC 300 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 3
6. Firm are
6.1 Multi interface general purpose . . . . . . . . . . . . . . . . = M P
7. Firm are version
7.1 e.g., 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
8. Nature of the firm are
8.1 Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = V
9. Firm are release status (update) (00 to 99)
9.1 Release status (the currently valid status
= status of the items list delivered) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = RS
Illustration example: DKC10.3-XXX-3
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
DKC10.3-004-3-M P-01VRS
Fig. 1-6: Type code for drive controllers without master communication (basic
devices)
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1-8 Introduction to the System Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
Master Communication
1. Product
1.1 ECM . . . . . . . . . = ECM
2. Line
2.1 1 . . . . . . . . . . . . . . . . . . . = 01
3. Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . . . . = 1
4. Interface
4.1 CANopen. . . . . . .. . . . . . . . . . . . . . . . = CN01
4.2 DeviceNet (open style). . . . . . . . . . . . . = DN01
4.3 DeviceNet (micro style) . . . . . . . . . . . . = DN02
4.4 none (cover) . . . . . . . . . . . . . . . . . . . . = NNNN
4.5 PROFIBUS-DB. . . . . . . . . . . . . . . . . . . . = PB01
5. Other design
5.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NN
Illustration example: ECM01.1
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
ECM01 . 1- PB01 -NN
Fig. 1-7: Type code for master communication
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Rexroth EcoDrive Cs Drives Important Directions for Use 2-1
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
2 Important Directions for Use
2.1 Appropriate Use
Introduction
Rexroth products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Note: Bosch Rexroth AG, as manufacturer, is not liable for any
damages resulting from inappropriate use. In such cases, the
guarantee and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.
Before using Rexroth products, make sure that all the pre-requisites for
an appropriate use of the products are satisfied:
•Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
•If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.
•Do not mount damaged or faulty products or use them in operation.
•Make sure that the products have been installed in the manner
described in the relevant documentation.
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2-2 Important Directions for Use Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
Areas of Use and Application
Drive controllers made by Rexroth are designed to control electrical
motors and monitor their operation.
Control and monitoring of the motors may require additional sensors and
actors.
Note: The drive controllers may only be used with the accessories
and parts specified in this document. If a component has not
been specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.
Every drive controller has to be programmed before starting it up, making
it possible for the motor to execute the specific functions of an application.
The drive controllers are designed for use in single or multiple-axis drive
and control applications.
To ensure an application-specific use, the drive controllers are available
with differing drive power and different interfaces.
Typical applications of drive controllers are:
•handling and mounting systems,
•packaging and foodstuff machines,
•printing and paper processing machines and
•machine tools.
The drive controllers may only be operated under the assembly,
installation and ambient conditions as described here (temperature,
system of protection, humidity, EMC requirements, etc.) and in the
position specified.
2.2 Inappropriate Use
Using the drive controllers outside of the above-referenced areas of
application or under operating conditions other than described in the
document and the technical data specified is defined as “inappropriate
use".
Drive controllers may not be used if
•they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extremely high maximum temperatures or if
•Bosch Rexroth has not specifically released them for that intended
purpose. Please note the specifications outlined in the general safety
instructions!
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Rexroth EcoDrive Cs Drives Safety Instructions for Electric Drives and Controls 3-1
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
3 Safety Instructions for Electric Drives and Controls
3.1 Introduction
Read these instructions before the initial startup of the equipment in order
to eliminate the risk of bodily harm or material damage. Follow these
safety instructions at all times.
Do not attempt to install or start up this equipment without first reading all
documentation provided with the product. Read and understand these
safety instructions and all user documentation of the equipment prior to
working with the equipment at any time. If you do not have the user
documentation for your equipment, contact your local Rexroth
representative to send this documentation immediately to the person or
persons responsible for the safe operation of this equipment.
If the equipment is resold, rented or transferred or passed on to others,
then these safety instructions must be delivered with the equipment.
WARNING
Improper use of this equipment, failure to follow
the safety instructions in this document or
tampering with the product, including disabling
of safety devices, may result in material
damage, bodily harm, electric shock or even
death!
3.2 Explanations
The safety instructions describe the following degrees of hazard
seriousness in compliance with ANSI Z535. The degree of hazard
seriousness informs about the consequences resulting from non-
compliance with the safety instructions.
Warning symbol with signal
word Degree of hazard seriousness according to ANSI
DANGER
Death or severe bodily harm will occur.
WARNING
Death or severe bodily harm may occur.
CAUTION
Bodily harm or material damage may occur.
Fig. 3-1: Hazard classification (according to ANSI Z535)
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3-2 Safety Instructions for Electric Drives and Controls Rexroth EcoDrive Cs Drives
DOK-ECODR3-DKC**.3-CS*-PR02-EN-P
3.3 Hazards by Improper Use
DANGER
High voltage and high discharge current!
Danger to life or severe bodily harm by electric
shock!
DANGER
Dangerous movements! Danger to life, severe
bodily harm or material damage by
unintentional motor movements!
WARNING
High electrical voltage due to wrong
connections! Danger to life or bodily harm by
electric shock!
WARNING
Health hazard for persons with heart
pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
CAUTION
Surface of machine housing could be extremely
hot! Danger of injury! Danger of burns!
CAUTION
Risk of injury due to improper handling! Bodily
harm caused by crushing, shearing, cutting and
mechanical shock or incorrect handling of
pressurized systems!
CAUTION
Risk of injury due to incorrect handling of
batteries!
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