REXROTH CS 550/150RC User manual

CS 550/150RC
Spreader Joystick Controller Operator Manual

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Table of Contents
1
Panel Controls
3
2
Program Screen Layout
4
3
Screen Controls
5
3.1
Pause
5
3.2
Blast
5
3.3
Reverse
5
3.4
Change Solid Material
6
3.5
Change Prewet Material
6
3.6
Manual Gate Adjustment
6
3.7
Error Messages
7
4
Symbol Actions
7
4.1
Error Log/Diagnostic –Gear Symbol
7
4.2
Unloading –UNLOAD Symbol
8
4.3
Data Retrieval/Clear Trip Summary –USB Symbol
9
4.4
Brightness/Volume Adjustment –Backlight Symbol
9
4.5
Manual Hydraulic Gate Adjustment –Cylinder Symbol
10
4.6
Programming Mode –Lock Symbol
10
5
Joystick Control
11
5.1
Button Status
11
5.2
Joystick Status
11
5.3
Joystick Screen
11
6
Anti-ice Mode
12
7
Pattern Mode
13
8
Air Gate Mode
13
9
Liquid+ Mode
14
10
Cross Conveyor Mode
14
11
Spinner Reverse Mode
15
12
Error Codes
16
13
Warning
18
Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for
any reason and reserves the right to make changes at any time, without notice or obligation,
to any of the information contained in this piece of literature.
Please check for updates at: www.boschrexroth.ca/compu-spread

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1 Panel Controls
Turn knobs clockwise to increase.

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2Program Screen Layout
SPNR
SALT - -
LIQUID1
Spinner Label
Spread Width %
Spinner Setpoint
Spinner Mode
Pause Button
Solid Name
Gate Mode/Solid Rate
Gate Position/Conv Set.
Conveyor Mode
Blast Button
Liquid Name
Liquid Rate
Liquid Setpoint
Liquid Mode
Reverse Button
Trip Summary
Toggle between Total and Spreading Distance (S)
Total Quantity
Total Prewet Volume
Total Anti-icing Volume

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3Screen Controls
3.1 Pause
Press the Pause button to pause, and press again to resume spreading.
3.2Blast
Press the Blast button to increase the spreading output, and press again to resume
regular rate.
3.3Reverse
Press and hold the Reverse button to change the direction of the Auger (an optional
feature to dislodge obstructions). Release the button to resume spreading.

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3.4Change Solid Material
Press the oval button with “SALT- -” text on it to adjust material type. (Note: Vehicle
must be stationary) Use the left and right arrows to change.
Use the Left and
Right to adjust
Press the oval button
again to confirm and
save the selection.
3.5 Change Liquid Material
Press the oval button with the “LIQUID1” text to adjust the material type. (Note:
vehicle must be stationary)
Use the Left and Right
arrows to adjust.
Press the oval button
again to confirm and
save the selection.
3.6Manual Gate Adjustment
For Manual Gate operation ONLY.
Press the Gate Position Number to select the gate adjustment mode.
Use the up and down
arrows to adjust.

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Press the Gate Position again to verify the selection.
3.7Error Messages
During the operation when an error occurs, a message will appear in the centre of
the screen. Tap anywhere on the message to clear the window.
4 Symbol Actions
All symbols on the right of the screen require a press and hold for >1 seconds.
4.1 Error Log/Diagnostic
When the vehicle is stationary press the ‘Gear’ symbol to display most recent error
messages. If a hydraulic pressure&temperature sensor is connected both readings
will be displayed on the top right of the screen.
Err/Diag Unload USB Bright/Vol Cylinder Lock

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A program key is required to clear the error log; hold the button for >5 seconds.
When a vehicle is moving press the ‘Gear’ symbol to display the real-time status of
spreading.
4.2 UNLOADING
Press the ‘Unload’symbol to enter into unload mode. (Note: The vehicle must be
stationary.)
Turn the dials until
the desired speed is
achieved. Press the

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symbol again and to exit unload mode. Moving the vehicle will suspend the unload
process. It will automatically resume when the truck is stopped again.
4.3 Data Retrieval/Clear Trip Summary
With a ‘LOG DATA KEY’ inserted
Press the ‘USB’symbol to transfer the log data.
With a ‘PROGRAMMING KEY’ inserted
Press the ‘USB’symbol to transfer the parameter. “Transfer Successful” will appear
on the screen momentarily when it finishes.
Without a key inserted
Press the ‘USB’ symbol to clear trip summary.
Note: Displays version 82 or newer ‘PROGRAMMING KEY’ is for programming ONLY
(for older versions ‘PROGRAMMING KEY’ is for both log data and programming).
‘DATA LOG KEY’ is for log data ONLY.
4.4 Brightness and Volume Adjustment
Press the ‘Bright/Vol’symbol to enter into adjustment mode, volume or bright. Press
again to toggle the other mode.
Use the up and down arrows to adjust (only adjustable with vehicle stationary).

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To adjust volume, the “Vol Adj” needs to be checked on setup user screen.
4.5 Manual Hydraulic Gate Adjustment
For hydraulic gate operation ONLY.
Press the ‘Cylinder’symbol to select the gate adjustment mode. Use the up and
down arrows to adjust.
Press the ‘Cylinder’
symbol again to end
the gate adjustment.
4.6 Programming Mode
Press the ‘Lock’ symbol to enter into programming mode. (Note: A valid
‘PROGRAMMING KEY’ must be inserted into the USB port.)
See Calibration
Manual for
programming details.

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5Joystick Control
For systems equipped with Joystick Option ONLY.
5.1 Button Status
The oval buttons represent the push buttons on the handle of the joystick. When a
joystick button is pushed, the proper mode or function activated(illuminated in red).
5.2 Joystick Status
The arrow symbols represent the direction the joystick handle is being deflected.
The mode status is always displayed in the top right of the screens, and a voice
readout would clearly tells the Mode selected.
5.3 Joystick Screen
Available only when equipped with a CS-150 Armrest Console.
Screen flips when the Deadman Trigger is pressed. When the trigger is released, the
screen reverts back to the spreader layout.

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Note: The joystick will only operate while the Deadman Trigger is pulled.
The default spreader or joystick screen is selectable on USER setup screen.
6 Anti-ice Mode
6.1 3 Boom
Boom Selection
Press the oval buttons to select the desired boom (disabled if external boom
switches used). Pause and Blast operate the same as a Granular Spreader.
Rate Selection
Use the dial on the right to select the desired liquid flow rate. The reverse button is
de-activated for this mode.
6.2 Single Boom
Use the upper right arrows to select the desired liquid flow rate.

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7 Pattern Mode
Use the controls on the top right of the screen to control the Chute.
Select left or right with the circular buttons.
To toggle between normal operation and Simulated Anti-icing press the button of
the center knob. In Simulated Anti-icing mode it allows system to spray liquid only.
Note: To calibrate the centre position you would need to click on the symmetry
reading while a program key is inserted.
8 Air Gate Mode
Use the controls on the top right of the screen to control the Air Gate.
When vehicle is stationary click on left or right button to toggle between two
materials, and automatically set the operation gate to the calibrated gate for the
material selected.

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9 Liquid+ Mode
This screen is only available when the LIQUID+ mode is selected in the programming
mode. (See Calibration Manual for details.)
Boom Selection
Press the red dial buttons to select the desired Boom(disabled if external boom
switches used). Pause and Blast operate the same as a Granular Spreader.
Rate Selection
Use the upper right arrows to select the desired liquid flow rate.
Solid and Pre-wet
All standard spreader functions perform as defined earlier in the manual
10 Cross Conveyor Mode
Use the controls on the top right of the screen to control the Cross Conveyors.
Select left or right with the circular buttons. Use the up and down arrows to adjust
the speed.

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11 Spinner Reverse Mode
Click the “R” button of spinner knob on the screen to control spinner forward or
reverse.
When the “R” button is pressed the controller would ramp down the spinner from
the speed selected and ramp up to the opposite direction to the speed selected.
12 Spinner &Conveyor Reverse Mode
Click the “R” button of spinner knob on the screen to control spinner
forward/reverse, and “R” button of conveyor knob to control conveyor
forward/reverse.
When the “R” button is pressed the controller would ramp down the spinner from
the speed selected and ramp up to the opposite direction to the speed selected.

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12 Error Codes
Error Messages
#
Suggested Solution
ERROR BLAST TOO LONG
1
Turn off blast, reset timer
ERROR DEICE BLST TOO LONG
2
Turn off blast, reset timer
ERROR OVERSPEED
3
Slow down, reset max speed
ERROR SPIN PROP
4
Check cables, replace coil
ERROR CONV PROP
5
Check cables, replace coil
ERROR CROSS1 PROP
6
Check cables, replace coil
ERROR CROSS2 PROP
7
Check cables, replace coil
ERROR NO MATL DETECT
8
Load material, check sensor
ERROR NO LIQ DETECT
9
Load material, check sensor
ERROR NO GROUNDSPEED
10
Check cable/sensor
ERROR NO CONVEYOR
11
Check cable/sensor
ERROR NO LIQUID
12
Check cable/sensor
ERROR NO DEICE
13
Check cable/sensor
Warning Messages
#
Suggested Solution
BB3 SYSTEM ERROR
22
Check if RCE present, Reboot
RC COMMUNICATION ERROR
23
Comm failure between display and RC
RCE COMMUNICATION ERROR
24
Comm failure between RC and RCE
JOY 1 COMMUNICATION ERROR
25
Comm failure between RC and Joystick 1
JOY 2 COMMUNICATION ERROR
26
Comm failure between RC and Joystick 2
NO GATE SENSOR
27
Check gate sensor, cable break
GATE POSITION ZERO
28
Gate closed in READBACK mode
NO GROUND SPEED SIMULATION
29
Speed Simulation mode stopped
UNDER APPLICATION-SPINNER
30
Spinner not able to reach desired RPM
UNDER APPLICATION-CONVEYOR
31
Rate or speed too high, incorrect calibration
UNDER APPLICATION-PREWET
32
Rate or speed too high, incorrect calibration
UNDER APPLICATION-ANTI-ICING
33
Rate or speed too high, incorrect calibration
CALIB:GND SPD PULSES TOO LOW
37
Too few or no pulses, recalibrate
SPINNER MAX RPM TOO LOW
38
Bad or no sensor

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CONVEYOR MAX RPM TOO LOW
39
Bad or no sensor
PREWET MAX HZ TOO LOW
40
Too few pulses, or sensor failed
ANTI_ICING MAX HZ TOO LOW
41
Too few pulses, or sensor failed
WRONG SPINNER CONTROL MODE
42
Auto null not allowed for MANUAL mode
SPARE
43
Not used
WRONG PREWET CONTROL MODE
44
Auto-null or volume calibration not allowed
WRONG ANTI-ICING CONTROL MODE
45
Check Anti-icing or Cross-Conv modes
WRONG CROSS-CONVEYOR MODE
46
Check Cross-Conv mode setting
WT/REV TOO LOW
47
Check conveyor sensor, and calibrate again
WT/REV TOO HIGH
48
Check conveyor sensor, and calibrate again
PREWET PULSES/GAL TOO LOW
49
Check prewet sensor, and calibrate again
PREWET PULSES/GAL TOO HIGH
50
Check prewet sensor, and calibrate again
ANTI-ICING PULSES/GAL TOO LOW
51
Check anti-icing sensor, and calibrate again
Warning Messages
#
Suggested Solution
ANTI-ICING PULSES/GAL TOO HIGH
52
Check anti-icing sensor, and recalibrate
SPNR WIDTH AT 0 RPM TOO LOW
53
Check spinner sensor, and recalibrate
SPNR WIDTH PER RPM TOO LOW
54
Check max width, and recalibrate
GATE MOVEMENT TOO LOW
55
Calibration gate move too low
GATE AT CALIBRATION TOO LOW
57
Calibrated gate needs tob a non-zero value
SPINNER SENSOR PULSES TOO LOW
58
Spinner sensor pulses 0 or too low
CONV SENSOR PULSES TOO LOW
59
Conv sensor pulses 0 or too low
SPINNER OUTPUT RANGE TOO LOW
60
Range between spn Min and Max too small
CONV OUTPUT RANGE TOO LOW
61
Range between Conv Min and Max too small
CROS CONV1 OUTPUT RANGE LOW
62
Range between Cros1 Min and Max too small
CROS CONV2 OUTPUT RANGE LOW
63
Range between Cros1 Min and Max too small
PREWET OUTPUT RANGE LOW
64
Range between prewet Min and Max too small
ANTI-ICING OUTPUT RANGE LOW
65
Range for anti-icing Min to Max too small
JOY1 OUTPUT RANGE TOO LOW
66
Range between Joy1 Min and Max too small
JOY2 OUTPUT RANGE TOO LOW
67
Range between Joy2 Min and Max too small
REQUIRED CONV RPM TOO HIGH
68
Setpoints too high, incorrect wt/rev
REQUIRED PREWET FLOW TOO HIGH
69
Setpoints too high, incorrect pulses/gallon
REQUIRED ANTI-ICING FLOW TOO HI
70
Setpoints too high, incorrect pulses/gallon

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13 Warning
This glass LCD touch screen display has been extensively tested and validated
against its intended use. This glass could crack and break if the display is dropped
on to a hard surface or receives a substantial impact. If the glass chips or cracks,
discontinue use and contact Bosch Rexroth Canada to have it replaced - do not
touch or attempt to remove the broken glass. Any misuse/abuse causing damage,
whether intended or not, will become the sole responsibility of the owner/buyer
which will render the warranty of this product, void.
Notes: