Riftek RF096-440 Series User manual

Certified according to ISO 9001:2015
FINE COAL BURNER INNER
SURFACE INSPECTION MACHINE
22, Logoisky tract, Minsk
220090, Republic of Belarus
tel/fax: [phone]
[email protected]
User's manual
www.riftek.com
RF096-440/1440-2000 Series

2
Fine Coal Burner Inner Surface Inspection Machine
RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
Contents
.............................................................................................................................................31. Safety precautions
.............................................................................................................................................32. CE сompliance
.............................................................................................................................................33. Laser safety
.............................................................................................................................................34. General information
.............................................................................................................................................35. Basic technical data
.............................................................................................................................................46. Main functions of the software
.............................................................................................................................................47. Structure and operating principle
........................................................................................................................................... 5
7.1. Laser scanning module
........................................................................................................................................... 6
7.2. Installation frame
........................................................................................................................................... 7
7.3. Guide and centralizer
........................................................................................................................................... 7
7.4. Tablet
.............................................................................................................................................88. Complete set to be supplied
.............................................................................................................................................99. Example of item designation when ordering
.............................................................................................................................................910. Preparation for use
.............................................................................................................................................1011. Service program
........................................................................................................................................... 10
11.1. System requirements
........................................................................................................................................... 10
11.2. Desktop PC setup
........................................................................................................................................... 14
11.3. Tablet setup
........................................................................................................................................... 15
11.4. Starting the service program
........................................................................................................................................... 15
11.5. Main window
........................................................................................................................................... 16
11.6. Selecting the user interface language
........................................................................................................................................... 17
11.7. Connecting and disconnecting the machine
........................................................................................................................................... 17
11.8. Manual control of the motion system
........................................................................................................................................... 17
11.9. Machine calibration
.............................................................................................................................................1712. Scanning an object
.............................................................................................................................................1813. Viewing the data
.............................................................................................................................................2014. Saving, reading and exporting data
.............................................................................................................................................2015. Using the reference model
........................................................................................................................................... 20
15.1. Saving the current scan as a zero model
........................................................................................................................................... 20
15.2. Loading a zero model
........................................................................................................................................... 21
15.3. Aligning the zero model and the scanned model. Manual mode
........................................................................................................................................... 22
15.4. Aligning the null model and the scanned model. Semi-automatic mode
........................................................................................................................................... 23
15.5. Viewing the difference between the zero model and the scanned model
.............................................................................................................................................2416. Technical support
.............................................................................................................................................2417. Warranty policy
.............................................................................................................................................2418. Revisions
.............................................................................................................................................2419. Distributors

RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
Fine Coal Burner Inner Surface Inspection Machine
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1. Safety precautions
· Do not use the machine in locations close to powerful light sources.
2. CE сompliance
The machine has been developed for use in industry and meets the
requirements of the following Directives:
· EU directive 2014/30/EU. Electromagnetic compatibility (EMC).
· EU directive 2011/65/EU, “RoHS“ category 9.
3. Laser safety
The machine makes use of a c.w. 660 nm wavelength semiconductor laser.
Maximum output power is 1 mW. The machine belongs to the 2 laser safety class
according to IEC/EN 60825-1:2014. The following warning label is placed on the
housing:
The following safety measures should be taken while operating the machine:
· Do not target laser beam to humans.
· Do not disassemble the laser sensor.
· Avoid staring into the laser beam.
4. General information
The machine is designed to measure the geometric parameters of the inner
surface of the fine coal burner.
5. Basic technical data
Parameter
Value
Inner diameter measurement range, mm
440...1440
Inner diameter measurement error, mm
±0.5
Scan resolution, points/turnover
2008
Scanning depth range, mm
0...2000
(programmable parameter)
Minimum distance between measured sections, mm
1
(programmable parameter)
Linear displacement error, mm
±0.1
Maximum sampling frequency, Hz
9400
Light source
red semiconductor laser,
660 nm wavelength
Output power, mW
<1
Laser safety class
2 (IEC60825-1)
Interface
WiFi
Power supply, V
Batteries 12V
Weight, kg
77

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Fine Coal Burner Inner Surface Inspection Machine
RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
6. Main functions of the software
The software is intended for:
· parameterization of the system and control of the scanning process,
· system calibration,
· formation of a 3D model of an object based on the data obtained during
scanning,
· viewing a 3D model,
· comparison of models obtained at different points in time,
· comparison of the obtained model with the reference,
· calculation of shape deviation values (surface wear) of selected models,
· calculation of the circle parameters in any cross section of the object, namely
the diameter (average, maximum, minimum), ovality, roundness,
· saving, reading and exporting data.
7. Structure and operating principle
The operation of the machine is based on the principle of scanning the inner
surface of the product by a rotating triangulation laser sensor.
The main components of the machine are shown in the figure, where 1 -
installation frame, 2 - guide, 3 - centralizer, 4 - laser scanning module, 5 - burner
surface; the tablet is not shown.
The frame (1) is attached to the end of the burner (5). The guide (2) is located
along the axis of the burner and rests on the frame (1) on one side and on the
centralizer (3) on the other. The centralizer is installed on the conical surface of the
burner. The laser scanning module (4) is installed on the guide (2).
The machine operates as follows.
On command from the tablet, the laser sensor starts to rotate and the scanning
module (4) moves along the guide (2). The laser sensor measures the distance to the
burner surface. The polar coordinates of the burner surface points (distance to the
surface measured by the laser sensor and the sensor rotation angle measured by the
built-in encoder), synchronized with the linear position of the module, are transmitted to
the computer. The program builds a 3D model of the inner surface, according to which
the required geometric parameters and the wear are calculated. Video demonstration:
https://www.youtube.com/watch?v=O87vvxaJuMY

RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
Fine Coal Burner Inner Surface Inspection Machine
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7.1. Laser scanning module
The main components of the laser scanning module and its overall dimensions
are shown in the figures below.
Designations:
1 - Sleeve.
2, 3 - Wheel systems mounted on the sleeve (1). One of the wheels is equipped
with an encoder (not shown) to control the linear position of the module.
4 - Linear motion module.
5 - Rotation module.
6 - Laser sensor (installed on the rotation module).
7, 8 - Batteries of modules 4 and 5, respectively.
9, 10 - Battery charge indicators.
11, 12 - Battery indicator control buttons.
13, 14 - Power buttons.
15, 16 - Wi-Fi antennas.
17, 18 - End sensors.
19, 20 - Carrying handles.

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Fine Coal Burner Inner Surface Inspection Machine
RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
7.2. Installation frame
The main components of the installation frame are shown in the figure below.

RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
Fine Coal Burner Inner Surface Inspection Machine
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Designations:
1 - Folding legs.
2 - Screws for fastening to the end of the burner.
3 - Screw for adjusting the upper part of the split prism for installing the guide.
4 - Four screws for fixing the scanning module.
5, 6 - Calibration blocks.
7 - Removable slipway.
8 - Slipway fixing screw.
7.3. Guide and centralizer
The guide is assembled from three elements. The centralizer is installed at the
end of the guide. The assembly principle is illustrated in the figure:
7.4. Tablet
Parameter
Value
Architecture
CPU
Intel cherry trail Z8350 1.44Ghz-1.92GHz
OS
Windows 10 pro
RAM/ROM
4GB+64GB
Display
Size
10,1"
Resolution
1920x1200
Touch panel type
Capacitive
Interfaces
Type-A
USB2.0 x1
Type-A
USB.0 x1
MicroUSB
x1
RJ45 Ethernet
10/100/1000M x1
DB9 RS232
9-pin serial port x1
DC power interface
DC 12V 2A x1
Environmental
resistance
Enclosure rating
Waterproof IP65 but in fact is IP67 design.
Drop 1.2m, 6 sides
Certification standards
Military 810G. EU CE, US FCC

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Fine Coal Burner Inner Surface Inspection Machine
RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
Parameter
Value
Operating temperature
-20°С...60°С
Built-in battery
Battery type
Built-in removable Li-ion polymer battery
Rated capacity
10500 mAh
Dimensions
See the figure below
8. Complete set to be supplied
Name
Quantity
Laser scanning module
1
Industrial tablet with built-in Wi-Fi modules
1
Charger for industrial tablet
1
Installation frame
1
Screw for adjusting the upper part of the split prism for installing the guide
1
Screw for fixing the scanning module
4
Removable slipway
1
Slipway fixing screw
1
Front element of the guide
1
Middle element of the guide
1
Rear element of the guide
1
Centralizer
1
Centralizer fastening nut
1
Batteries Bosh GBA 12V 3.0 Ah
4
Charger Bosh GBA 12V 3.0A
1
Converter Dayton THG-150S
1
Protective case 670x508x355
1
Protective case 1189x405x160
1
Wooden box 825x725x200
1
Wooden box 1300x500x220
1

RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
Fine Coal Burner Inner Surface Inspection Machine
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Name
Quantity
Open-end wrench 19 mm
1
Open-end wrench 13 mm
1
Hex key 4 mm
1
Hex key 5 mm
1
User's manual
1
Wi-Fi-USB adapter (option for PC)
2 (option)
The software contains the following packages:
RF096740_Desktop_Win64_v1_11_2022_11_03*
Service program for desktop PC. A full-featured
version designed to control the system, view and
process data. NOTE: control from a PC is only
possible with Wi-Fi-USB adapters.
RF096740_Tablet_Win64_v1_11_2022_11_03*
Service program for the tablet. An adapted version
designed to control the system, collect and view
measured data.
CDM v2.12.36.4 WHQL Certified
FTDI driver for virtual COM port.
* When updating the software, the version number and date are different from
those above.
9. Example of item designation when ordering
RF096.Burner-IDmin/IDmax-L
Symbol
Description
IDmin/IDmax
Measurement range (inner diameter), mm
L
Scanning depth, mm.
NOTE: The measurement error should be discussed with the manufacturer.
10. Preparation for use
Preparing the machine for operation consists in assembling its components and
placing it in the burner for scanning. Assembly procedure:
1. Fix the installation frame to the end of the burner using 4 screws.
2. Fasten the slipway to the installation frame.
3. Place the scanning module on the slipway.
4. Fix the scanning module to the frame with 4 screws.
5. Remove the slipway.
6. Slide the first element of the guide through the support prism of the
installation frame and the sleeve of the scanning module.
7. Fix the centralizer at the end of the first element.
8. Attach the second element of the guide and slide the guide deep into the
burner body.
9. Attach the third element and slide the guide until the centralizer is in the
conical surface.
10. Fix the guide in the prism by lowering the top of the prism and tightening it
with the screw.
11. Release the scanning module by unscrewing the four screws securing it to
the installation frame.
12. Turn on the rotation module and the linear motion module.
13. Check the battery charge level. Install freshly charged batteries if necessary.
The machine is ready for operation.

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Fine Coal Burner Inner Surface Inspection Machine
RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022
11. Service program
11.1. System requirements
Operating system
Windows 10 and later
RAM
at least 8 GB
Display resolution
at least 1280x1024
OpenGL
version 4.0 and later
USB
two free USB 2.0 slots
11.2. Desktop PC setup
1. Install the service program. To do this, unzip the following archive:
RF096740_Desktop_Win64_v1_11_2022_11_03.zip.
2. Configure virtual COM ports for Wi-Fi adapters (if any). To do this, insert the
adapters one by one into free USB ports and follow these steps:
a. Unzip the CDM v2.12.36.4 WHQL Certified.zip archive into a temporary
folder.
b. Start Device Manager.
c. Right-click on Other Devices > USB Serial Port and select Update driver.
d. Select Browse my computer for drivers.