RKI Instruments RI-215A User manual

RI-215A
Operator’s Manual
Part Number: 71-0045RK
Revision 0
Released: 10/3/05
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2 • Warranty RI-215A Operator’s Manual
Warranty
RKI Instruments, Inc., warrants gas alarm equipment sold by us to be free from defects in
materials and workmanship, and performance for a period of one year from date of
shipment from RKI Instruments, Inc. Any parts found defective within that period will be
repaired or replaced, at our option, free of charge. This warranty does not apply to those
items which by their nature are subject to deterioration or consumption in normal service,
and which must be cleaned, repaired, or replaced on a routine basis. Examples of such
items are:
Warranty is voided by abuse including mechanical damage, alteration, rough handling, or
repairs procedures not in accordance with the instruction manual. This warranty indicates
the full extent of our liability, and we are not responsible for removal or replacement costs,
local repair costs, transportation costs, or contingent expenses incurred without our prior
approval.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES
AND REPRESENTATIONS,EXPRESSED OR IMPLIED,AND ALL OTHER OBLIGATIONS
OR LIABILITIES ON THE PART OF RKI INSTRUMENTS, INC., INCLUDING BUT NOT
LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL RKI INSTRUMENTS, INC., BE LIABLE
FOR INDIRECT,INCIDENTAL,OR CONSEQUENTIAL LOSS OR DAMAGE OF ANY KIND
CONNECTED WITH THE USE OF ITS PRODUCTS OR FAILURE OF ITS PRODUCTS TO
FUNCTION OR OPERATE PROPERLY.
This warranty covers instruments and parts sold to users only by authorized distributors,
dealers, and representatives as appointed by RKI Instruments, Inc.
We do not assume indemnification for any accident or damage caused by the operation of
this gas monitor and our warranty is limited to replacement of parts or our complete
goods.
Absorbent cartridges Batteries
Pump diaphragms and valves Filter elements
Fuses
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RI-215A Operator’s Manual Table of Contents • 3
Table of Contents
Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the RI-215A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Measuring Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Alarm Adjust Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
About this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
External Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cable Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Internal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Printed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
IR Gas Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 3: Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting the RI-215A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wiring the RI-215A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Notes on Wiring the RI-215A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connecting the RI-215A to a Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connecting the RI-215A to a Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting the RI-215A to an External Alarm Device. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Introducing Power to the RI-215A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Preparing to Set the Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Setting the Zero Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 4: Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Measuring Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Alarm Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Responding to Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Alarm Point and Ventilation Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Alarm Adjust Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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4 • Table of Contents RI-215A Operator’s Manual
Verifying the Alarm Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adjusting the Alarm Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 5: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Quarterly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing the Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Preparing for Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Setting the Zero Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Setting the Response Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Returning to Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Appendix A: Changing the Detection Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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RI-215A Operator’s Manual Overview • 5
Chapter 1: Introduction
Overview
This chapter briefly describes the RI-215A. This chapter also describes the RI-215A
Operator’s Manual (this document). Table 1 at the end of this chapter lists the specifications
for the RI-215A.
About the RI-215A
The RI-215AAir Quality Monitor detects the presence of CO2(carbon dioxide) using an
infrared (IR) gas sensor. The RI-215A shows increasing levels of CO2on its liquid crystal
display (LCD). It also displays a visual alarm should levels of CO2exceed the unit’s full
scale (e.g., 2,000 ppm). Alarm contacts on the RI-215A are also provided, which enable
you to connect an external alarm to the unit.
Three ranges of gas detection are available for the RI-215A: 0 - 2,000 ppm, 0 - 5,000 ppm,
and 0 - 9990 ppm. Detection ranges are set at the factory. When you ordered the RI-215A,
you should have specified one of these gas detection ranges for your unit. It becomes
necessary to change the detection range, See “Appendix A: Changing the Detection
Range” on page 24.
The RI-215A operates in three modes: Measuring Mode, Maintenance Mode, and Alarm
Adjust Mode.
Measuring Mode
Measuring Mode is the mode in which the RI-215A detects, measures, and displays CO2
(normal operation).
Maintenance Mode
Maintenance Mode allows you to perform maintenance tasks. These tasks include:
• adjusting the zero setting
• adjusting the span setting
• changing the detection range
CAUTION: The RI-215A is not in operate as a gas monitor when you are in Maintenance Mode.
Alarm Adjust Mode
Alarm Adjust Mode allows you to verify and change the alarm point.
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6 • Specifications RI-215A Operator’s Manual
Specifications
Table 1 lists specifications for the RI-215A.
1A 0.5A, 250 V fuse is an acceptable replacement.
About this Manual
The RI-215A Operator’s Manual uses the following conventions for notes, cautions, and
warnings.
NOTE: Describes additional or critical information.
CAUTION: Describes potential damage to equipment.
WARNING: Describes potential danger that can result in injury or death.
Table 1: Specifications
Power Source 24 VAC or 24 VDC
Target Gas CO2(carbon dioxide)
Sampling Method Diffusion
Area Classification Indoor, nonhazardous locations
Signal Output 4 to 20 mA
Accuracy ± 5% of full scale
Fuse10. 5A, 125 V (5 mm x 20 mm)
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RI-215A Operator’s Manual Overview • 7
Chapter 2: Description
Overview
This section describes the external and internal components of the RI-215A.
External Description
Case
The RI-215A’s steel case is radio frequency (RF)-resistant. It is suitable for installation in
indoor areas where general purpose equipment is in use.
The case has a front housing and a base plate, which snap together. The front housing has
a LCD window, which is shown in the front view of Figure 1.
LCD Display Window
Front View
Bottom View
Back View
Mode Switch
Up/Alarm Switch
Down Switch
Set/Calibration Switch
Cal Gas Inlet Rubber Cover
Cable Connector
Entry Slot
Figure 1: Component Location of the RI-215A
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8 • Internal Description RI-215A Operator’s Manual
On the bottom of the front housing is a series of slots and a calibration port. The slots
allow the target gas sample to enter the IR gas sensor in the RI-215A. The calibration port
is covered with a rubber cap. The calibration port accepts 1/4-inch ID (inside diameter)
flexible tubing. A series of switches are accessible to the right of the calibration port, as
shown in Figure 1 on page 7. These switches include:
• Mode (M)
• Up/Alarm (6)
• Down (¢)
• Set/Calibration (S)
The base plate has a wire entry slot for the cable assembly. The cable assembly connects
directly to the printed circuit board inside the case through the cable entry slot. The cable
assembly is used to connect to an external power source. You also use it to make
connections to an external alarm and to a monitoring or recording device. The base plate
has two mounting holes for convenient mounting on vertical surfaces at the monitoring
site.
Cable Assembly
The cable assembly connects to a six-pin receptacle on the printed circuit board through a
slot on the rear of the case. It allows you to make external wiring connections to the RI-
215A.
Internal Description
Printed Circuit Board
On the printed circuit board is located the IR gas sensor, LCD, and fuse. Connected to the
printed circuit board is the cable assembly.
The printed circuit board converts the output of the IR gas sensor to a 4-to-20 mA signal
(that is proportional to the detection range of the RI-215A). The printed circuit board also
displays a digital reading on the LCD.
The printed circuit board has four switches: Mode (M), Up/Alarm (6, Down (¢), and
Set/Calibration (S). These switches are located at the bottom of the printed circuit board
beneath the gas sensor. Table 2 lists each switch and its function.
Table 2: Model RI-215A Program Switches
Switch Function
Mode (M) Enters Maintenance Mode
Up/Alarm (6)• Increases the setting on the LCD
• Displays the alarm point
Down (¢) • Decreases the setting on the LCD
Set/Calibration (S) • Prepares a setting to be changed
• Enters a new setting
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RI-215A Operator’s Manual Internal Description • 9
LCD
The LCD is mounted to the printed circuit board.The LCD shows the current gas reading
of the RI-215A’s target gas.The LCD also shows operational messages when the RI-215A
exceeds its full scale.
IR Gas Detector
The IR detector uses infrared light and an infrared sensor to detect CO2.A small infrared
light source is located in the detector. As CO2enters the detector, it absorbs infrared light
in a characteristic way as the concentration increases.The infrared sensor detects this
change in infrared light and the unit converts this to a gas concentration.
Fuse
One extractor-type fuse protects the AC line circuitry from short circuit or overload.The
fuse is rated at 0.5A, 125 V. See “Parts List” on page 23.
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10 • Overview RI-215A Operator’s Manual
Chapter 3: Installation
Overview
This chapter describes how to install the RI-215A at the monitoring site. This section also
includes procedures to make power and other wiring connections to the RI-215A.
Mounting the RI-215A
CAUTION: The RI-215A is suitable for installation in indoor areas where general purpose
equipment is in use.
1. Select a mounting site that is representative of the monitoring environment. Consider
the following when you select the mounting site:
• Select a site near the sampling area in which the RI-215Ais not likely to be
bumped or disturbed.
• Choose a location not subject to significant air movement, for example, near an air
conditioning or heating vent.
• Mount the RI-215A in an area not subject to large temperature and humidity
changes.
• Mount the RI-215A on the wall at least six feet from the floor to minimize the
possibility of someone breathing on the unit. The exhaled CO2may cause an
alarm.
• Make sure there is sufficient room to make wiring connections through the back
of the unit, and to remove the unit from the base plate to perform maintenance,
such as replacing the fuse.
2. For wall-mounting, remove the base plate of the RI-215A.
• Using a small screw driver, press down on the small tab on top of the
Model RI-215A.
• While pushing down on the tab, gently move the base plate away from the front
housing of the RI-215A.
CAUTION: Be very careful not to pull on the cable assembly connected to the RI-215A’s internal
printed circuit board when removing the base plate. Pulling on the cable assembly
may damage the printed circuit board.
• Completely separate the base plate from the front housing.
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RI-215A Operator’s Manual Mounting the RI-215A • 11
3. Use two screws to secure the base plate to the wall. Figure 2 below shows the location
of the screw holes in the base plate.
4. Reassemble the base plate and the front housing of the RI-215Ain the reverse order as
described in step 2 above. Line up the bottom of the base plate with the front housing,
then carefully snap the base plate and front housing together.
3.08
3.08
1.23
2.37
.25 .17 Diameter
Front View
Mounting Hole Location
Back Side
Right Side View
Figure 2: RI-215A Outline and Mounting Dimensions
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12 • Wiring the RI-215A RI-215A Operator’s Manual
Wiring the RI-215A
This section describes procedures to connect power to the RI-215A.This section also
describes optional procedures to connect a controller or recorder and external alarm
device to the RI-215A.
WARNING: To reduce the risk of electric shock, always verify that power to the RI-
215A has been turned off before making any wiring connections to the RI-
215A. Make sure to operate the RI-215Afrom the specified power voltage of
24VAC/VDC, and follow the local electric code when making all electrical
connections.
Notes onWiring the RI-215A
• Use a stable 24 VAC or 24 VDC power source. Do not use a noisy power source. If the
power source is noisy, use a line filter to eliminate the noise.
• Use shielded cable for the output signal line in cases where noise is a potential
problem.
• The alarm relay contacts in the RI-215Aare rated at 0.5A, 125 VAC. Do not use these
contacts to control an electrical load larger than this rating. For large load control, use
the RI-215A alarm contacts to control a slave relay with an appropriate contact rating.
Figure 3 below shows the general wiring diagram of the RI-215A, and is not specific to
any device to which the unit could be connected. The red wires of the cable assembly, as
shown in Figure 3 below, connect to an external 24 VAC or 24 VDC power supply. The
white wires serve as a relay contact and can be used to control an external alarm. The
yellow and blue wires carry a 4 - 20 mAoutput signal. These wires can be connected to a
gas monitoring controller or a recording device.
RI-215A
1 (red)
2 (red)
3 (white)
4 (white)
5 (yellow)
6 (blue)
24 VAC or 24 VDC
Power
Normally Open
Relay Contact
Recording Device
+
4 - 20 mA Standard, 0 - 10V Optional
Figure 3: General Wiring Diagram of the RI-215A
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RI-215A Operator’s Manual Wiring the RI-215A • 13
Figure 4 below shows how to wire the RI-215A to a controller that accepts 3-wire, 4-20 mA
transmitters.
Connecting Power
1. Verify that power to the RI-215A has been turned OFF.
2. Connect the two red AC line cables to the 24 VAC or 24 VDC power source. Refer to
the wiring diagram in Figure 3 on page 12.
3. If you do not plan to make any more wiring connections, then terminate the
remaining cables appropriately to avoid an electrical short.
Connecting the RI-215A to a Recorder
Perform the following procedure to connect the RI-215A to a recorder. The output of the
RI-215A is a 4-to-20 mA signal, which is proportional to the detection range.
NOTE: The standard output of the RI-215Ais 4 - 20 mA. An optional output of 0 -10 V is
available and must be specified at the time of your order.
1. Verify that power to the RI-215A has been turned OFF.
2. Connect the yellow (+) and blue (-) wires to the controller or recording device. Refer to
the wiring diagram in Figure 3.
3. If you do not plan to make any more wiring connections, then terminate the
remaining wires.
RI-215A
1 (red)
2 (red)
3 (white)
4 (white)
5 (yellow)
6 (blue)
Controller Terminals
+ 24 VDC
- (DC Ground)
4 - 20 mA In (S or FB)
Normally Open
Relay Contact
Not Used
Figure 4: Wiring Diagram of the RI-215A as a 3-Wire 4-20 mATransmitter
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14 • Start Up RI-215A Operator’s Manual
Connecting the RI-215A to a Controller
Perform the following procedure to connect the RI-215A as a 3-wire 4 - 20 mA transmitter
to a controller.
1. Verify that power to the RI-215A has been turned OFF.
2. Connect one of the red wires from the RI-215A to the +24V transmitter terminal at the
controller.
3. Connect the other red wire to the - (DC ground) transmitter terminal at the controller.
4. Connect the yellow wire to the S or FB transmitter terminal at the controller.
Connecting the RI-215A to an External Alarm Device
CAUTION: The maximum current rating of the normally-open, dry contacts is 0.5 amp. If the
alarm device exceeds this rating, use the alarm contacts to control a relay with an
appropriate current rating.
1. Verify that power to the RI-215A has been turned OFF.
2. Connect the white wires to the external alarm. Refer to the wiring diagram in
Figure 3 on page 12.
3. If you do not connect the white wires to an alarm device, terminate these unused
wires.
Start Up
This section describes procedures to start up the RI-215A and place the RI-215A into
normal operation.
Introducing Power to the RI-215A
• Complete all installation procedures described earlier in this chapter.
• Verify that the wiring supplying power to the RI-215A has been connected correctly.
• Turn on or plug in the incoming power at the power source.
• Verify that the RI-215A shows a readout on its LCD as described in the next
subsection.
Warm Up
After you have turned on the power to the RI-215A, the unit takes about one minute to
begin operating. During this initial warm-up period, “CO2” is shown on the unit’s LCD.
After the initial warm up is completed, the gas sensor inside the RI-215A detects the
presence of CO2, and displays the concentrations of this gas on its LCD. Simultaneously,
the RI-215Aalso outputs a 4-to-20 mAsignal (0 to 10 V optional) which corresponds to the
gas concentration.
CAUTION: Allow the RI-215A to warm up for an additional 30 minutes before continuing.
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RI-215A Operator’s Manual Start Up • 15
Preparing to Set the Zero
Connect the sample tubing from your calibration kit to the hose barb on the fixed flow
regulator. The fixed flow regulator should be a 0.5 LPM regulator.
NOTE: Do not connect the regulator to the calibration cylinder at this time.
Setting the Zero Reading
1. Locate the function switches on the bottom of the unit.
2. Press and hold the MODE switch (M) for three seconds to enter Maintenance Mode.
The display will show “1” to indicate Zero Adjustment Mode.
3. Press the SET switch (S) to enter Zero Adjustment Mode. The display will show a
reading with a flashing decimal point before the first and third digits, for example
“. 1.5“.
4. Remove the rubber cap covering the calibration gas inlet port at the bottom of the
unit.
5. Insert the calibration tubing into the gas inlet opening at the bottom of the RI-215A
and push the tubing over the calibration fitting.
6. Screw a 100% nitrogen calibration cylinder (a CO2-free source) into the regulator.
7. Allow the gas to flow for one minute or until the gas reading stabilizes.
8. Press the SET switch (S) and the unit will adjust the reading to zero. Be careful not to
breath onto the RI-215Asince the CO2in your breath may affect the reading.
9. Press the SET switch (S) and the display will again show a “1”.
10. Unscrew the regulator from the nitrogen cylinder.
11. To return to normal operation, press the MODE switch for three seconds to exit
Maintenance Mode.
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16 • Overview RI-215A Operator’s Manual
Chapter 4: Operation
Overview
This chapter describes Measuring Mode and Alarm Adjust Mode. Under Measuring
Mode, alarm indications are discussed along with responding to alarms, analog output,
and alarm point and ventilation control. Under Alarm Adjust Mode, verifying the alarm
point and adjusting the alarm point are described.
Measuring Mode
When the RI-215A is in Measuring Mode (normal operation), it displays the current
concentration of CO2on its LCD and outputs a 4 - 20 mA signal that corresponds to the
CO2concentration. The typical background CO2level is 200 - 400 ppm.
Alarm Indications
If the CO2concentration rises above the alarm point, the relay contact will actuate. If the
gas concentration exceeds the full scale, the LCD shows:
Responding to Alarms
1. Follow your established procedure for handling high levels of CO2gas.
2. When the display reading falls below the alarm point, the alarm circuit automatically
resets itself.
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RI-215A Operator’s Manual Measuring Mode • 17
Analog Output
The RI-215A’s analog output, available via the yellow and blue wires of the cable
assembly (refer to Figure 3 on page 12), is proportional to the concentration of CO2for all
gas ranges (e.g., 0 - 2,000 ppm, 0 - 5,000 ppm, and 0 - 9990 ppm), as shown in Figure 4.
Should the concentration of CO2present in the monitoring environment be above full
scale (i.e., it exceeds the upper gas range of your unit), the highest output will be 22 mA,
or 11 V, depending on the output, current, or voltage, selected at the factory. The LCD of
the RI-215A will show a series of brackets (upside down “Us”) between 20 mA
(10 V) and 22 mA (11V). The standard output setting for the RI-215Ais 4- 20 mA.
Alarm Point and Ventilation Control
The RI-215A’s alarm relay has a built-in hysteresis of 50 ppm (refer to Figure 6 on
page 18). After the alarm point has been reached (e.g., 1000 ppm), the alarm relay will
activate. As the CO2concentration begins to fall, the alarm relay will deactivate 50 ppm
below the activation point (e.g., 950 ppm). The 50 ppm hysteresis keeps the alarm contacts
from “chattering” should the CO2concentration hover around the alarm point.
22 mA (11V)
20 mA (10V)
Output
signal
4 mA (0V)
0 ppm Gas 2000 ppm
5000 ppm
9990 ppm
Figure 5: Model RI-215A’s CO2Level to Output Signal
Concentration
Maximum
Output
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18 • Alarm Adjust Mode RI-215A Operator’s Manual
So if the alarm relay contacts are wired to turn on a ventilation system when the
concentration of CO2reaches the alarm point (e.g., 1000 ppm), the ventilation system will
remain on until the concentration of CO2falls to 50 ppm below the alarm point (e.g., 950).
Alarm Adjust Mode
Use the Up (6)switch to enter Alarm Adjust Mode.
Verifying the Alarm Point
Three ranges of gas detection are available for the RI-215A: 0 - 2,000 ppm, 0 - 5,000 ppm,
and 0 - 9990 ppm. Detection ranges are set at the factory. When you ordered the RI-215A,
you should have specified one of these gas detection ranges for your unit.
The alarm point of the RI-215A is also set at the factory (e.g., 1000 ppm). To display the
current alarm point from the normal LCD, do the following:
1. Press and hold the Up (6)switch. The alarm point appears (e.g., 10:00) on the LCD
(alarm verification screen). In this example, 10:00 indicates an alarm point of 1000
ppm. Note that the colon (:) will be flashing.
2. Release the Up (6)switch to return to the normal LCD. Do not hold the (6)switch for
more than three seconds or the unit will display the Alarm Adjust screen.
Further note that the RI-215A’s alarm relay has a built-in hysteresis (lag) of 50 ppm. After
the alarm point has been reached (e.g., 1000 ppm), the alarm relay will activate. As the
CO2concentration begins to fall, the alarm relay will deactivate 50 ppm below the
activation point (e.g., 950 ppm). The 50 ppm hysteresis keeps the alarm contacts from
“chattering” should the CO2concentration hover around the alarm point.
1000 ppm
950 ppm
Hysteresis
50 ppm
CO2
Relay contact
Figure 6: Model RI-215A’s Built-in Hysteresis of 50 ppm
Closed
Open Open
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RI-215A Operator’s Manual Alarm Adjust Mode • 19
Adjusting the Alarm Point
To adjust the alarm point, do the following:
1. Press and hold the Up (6)switch for three seconds to display the Alarm Adjust
screen. The LCD will flash the alarm point setting and the colon (:) alternately.
2. Use the Up (6)and Down (¢)switches to adjust the alarm point to the setting you
want (e.g., 11:00 = 1100 ppm, 12:00 = 1200ppm, 12:30 = 1230ppm, 13:00 = 1300 ppm,
etc.)
3. Press the SET switch to save the new alarm point. The unit returns to normal
operation and the LCD displays the current gas reading.
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20 • Overview RI-215A Operator’s Manual
Chapter 5: Maintenance
Overview
This chapter describes maintenance and troubleshooting procedures for the RI-215A. It
includes instructions for the replacement of the RI-215A’s gas sensor and fuse and
calibration procedures. Aspare parts list is located at the end of this chapter.
Preventive Maintenance
This section describes a preventive maintenance schedule.
Daily
Verify a display reading for CO2in ppm. Investigate significant changes in the reading.
Typical background levels of CO2are 200 to 400 ppm, depending on location.
Quarterly
Calibrate the unit. See See “Calibration” on page 22.
Troubleshooting
The troubleshooting table describes error messages, symptoms, probable causes, and
recommended action for problems you may encounter with the RI-215A.
Table 3:Troubleshooting the RI-215A
Symptoms Probable Causes Recommended Action
• The LCD does not show
a gas reading or is blank. • Power may have been terminated to the unit.
• The unit may have
been incorrectly
connected to a power
source.
• The wrong power
sourceis being used to
run the unit.
• The fuse may have
blown.
• The unit may be in
Maintenance Mode.
1. Verify that the power source has been
turned on and is working.
2. If a circuit breaker has been used in the
installation of the RI-215A, make sure
that the circuit breaker has not been
activated.
3. Verify that the wiring to the power source
has been connected correctly.
4. Make sure you have used the correct
power source:24 VAC or 24 VDC.
5. Open the unit and check the fuse.
Replace the fuse if required.The RI-215A
takes the following replacement fuse: 0.
5A, 125 VAC (5.2 mm x 20 mm).
6. The unit may be in Maintenance Mode.
Press the MODE switch for three
seconds, or until a gas reading appears.
7. If difficulties continue, contact RKI.
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