Roadstar CD-811MP/FM User manual

Service Manual - CD-811MP/FM
R
CD-811MP/FM
Service Manual - CD-811MP/FM

NO ITEM CODE DESCRIPTION QTY SYMBOL
1 001-7806D-480 P.C.B MAIN BOARD 1
2 001-3896S-A60 P.C.B LAMP BOARD 1
3 001-3896S-B10 P.C.B SWITCH SW-A BOARD 1
4 001-3896S-B11 P.C.B SWITCH SW-B BOARD 1
5 002-1923F-G07 I.C BU1923F 1 IC403
6 002-07384-J06 I.C TDA7384 1 IC401
7 002-02313-B00 I.C TDA7313D/PT2313L 1 IC106
8 002-07343-A00 I.C TA7343AP 1 U2
9 002-01140-A09 I.C LA1140 1 IC201
10 002-07291-A00 I.C TA7291S (SIP-9) BRIDGE MOTOR DRIVER 1 IC4
11 002-0790S-H00 I.C DSC-790S 1 IC1
12 002-04558-G00 I.C TJM4558-C DUAL OP-AMP "SOP8" 2 IC6.3
13 002-07035-T00 I.C KIA7035AP TO-92 1 Q30
14 002-78L05-F00 I.C KIA 78L05 1 Q29
15 003-00124-S07 TR DTA124EUA SMD 2 Q17.39
16 003-BD435-B00 TR-NPN TO-126 BD435 2 Q23.35
17 003-1267Y-A00 TR-PNP A1267/A1175 <SMALL> 3 Q25.9.41
18 003-3199Y-H03 TR-NPN C3199/C2785 16
Q16.38.28.18.19.20.34.4.
33.2.10.21.1.12.24.3
19 003-01303-D00 TR-NPN D1302/1303 4 Q5.6.7.8
20 003-1271Y-A03 TR-PNP A1271 4 Q44.37.15.13
21 003-3203Y-D03 TR-NPN STC3203Y 2 Q26.36
22 003-01273-A03 TR-PNP A1273 1 Q11
23 003-01923-A00 TR-NPN C1923 1 Q27

NO ITEM CODE DESCRIPTION QTY SYMBOL
24 004-05403-000 DIODE IN5403 1 D5
25 004-04148-000 DIODE IN4148 20
D10.11.4.16.41.3.201.1.2.
2COR.CDLAST.DSCDC.DSAUX.
AREA1.DSTAPE.FMONLY.AREA2.
MOTORIZED.AREA3.ENTAAL
26 005-00100-A00 ZENER DIODE 1/2W 10V 2 ZD8.5
27 005-00033-A00 ZENER DIODE 1/2W 3.3V 1 ZD3
28 005-00039-A00 ZENER DIODE 1/2W 3.9V 1 ZD7
29 005-00051-A00 ZENER DIODE 1/2W 5.1V 3 ZD9.2.1
30 005-00056-A00 ZENER DIODE 1/2W 5.6V 1 ZD4
31 005-00091-A00 ZENER DIODE 1/2W 9.1V 1 ZD6
32 006-04500-000 CRYSTAL 4.5MHz 1 TX1
33 006-04330-000 CRYSTAL 4.33MHz HC-49U 1 XT2
34 007-05046-7GY I.F.T 7x7mm K5046 GREY 1
35 009-0201V-A02 TUNER (FM) KCF-201V 1 TUNE
36 010-A0222-000 CHOCK COIL 22mH 1 L1
37 010-N0607-200
Toroid Coil 600uH +-20% SIZE=D23x15mm
(WIRE 1.0x25Ts) T18*11*10-600uH-V 1
38 011-A010F-200 RES 1/2W +/-5﹪1 OHM 1 R168
39 011-A390D-200 RES 1/4W +/-5﹪39 OHM 1 R93
40 011-A220D-200 RES 1/4W +/-5﹪22 OHM 1 R73
41 011-B100A-200 RESISTOR CHIP 0603 ±5% 10 OHM 2 R98.130
42 011-B101A-200 RESISTOR CHIP 0603 ±5% 100 OHM 7 R118.82.119.116.30.105.83
43 011-B102A-200 RESISTOR CHIP 0603 ±5% 1K OHM 8 R88.32.13.81.37.38.197.1
44 011-B103A-200 RESISTOR CHIP 0603 ±5% 10K OHM 29
R154.120.20.123.124.101.61.
87.60.201.204.15.40.41.
164.127.180.112.94.99.104.
206.211.158.160.161.155.96.92
45 011-B104A-200 RESISTOR CHIP 0603 ±5% 100K OHM 6 R172.173.193.97.34.177
46 011-B105A-200 RESISTOR CHIP 0603 ±5% 1M OHM 7 R169.170.103.107.134.31.153
47 011-B122A-200 RESISTOR CHIP 0603 ±5% 1.2K OHM 4 R142.144.145.146
48 011-B123A-200 RESISTOR CHIP 0603 ±5% 12K OHM 4 R28.50.54.162
49 011-B153A-200 RESISTOR CHIP 0603 ±5% 15K OHM 3 R21.183.137
50 011-B151A-200 RESISTOR CHIP 0603 ±5% 150 OHM 1 R80

NO ITEM CODE DESCRIPTION QTY SYMBOL
51 011-B152A-200 RESISTOR CHIP 0603 ±5% 1.5K OHM 3 R85.139.79
52 011-B182A-200 RESISTOR CHIP 0603 ±5% 1.8K OHM 1 R163
53 011-B181A-200 RESISTOR CHIP 0603 ±5% 180 OHM 1 R53
54 011-B220A-200 RESISTOR CHIP 0603 ±5% 22 OHM 2 R72.68
55 011-B221A-200 RESISTOR CHIP 0603 ±5% 220 OHM 1 R56
56 011-B222A-200 RESISTOR CHIP 0603 ±5% 2.2K OHM 5 R33.100.59.198.95
57 011-B223A-200 RESISTOR CHIP 0603 ±5% 22K OHM 11
R187.128.174.205.138.
182.191.70.25.63.178
58 011-B224A-200 RESISTOR CHIP 0603 ±5% 220K OHM 3 R102.203.7
59 011-B330A-200 RESISTOR CHIP 0603 ±5% 33 OHM 3 R199.166.189
60 011-B331A-200 RESISTOR CHIP 0603 ±5% 330 OHM 4 R167.210.165.152
61 011-B332A-200 RESISTOR CHIP 0603 ±5% 3.3K OHM 7 R11.9.8.10.6.125.126
62 011-B334A-200 RESISTOR CHIP 0603 ±5% 330K OHM 4 R66.55.58.57
63 011-B333A-200 RESISTOR CHIP 0603 ±5% 33K OHM 1 R192
64 011-B471A-200 RESISTOR CHIP 0603 ±5% 470 OHM 3 R71.91.84
65 011-B472A-200 RESISTOR CHIP 0603 ±5% 4.7K OHM 4 R3.159.2.188
66 011-B473A-200 RESISTOR CHIP 0603 ±5% 47K OHM 26
R175.156.19.64.65.67.12.18.14.
29.89.49.69.106.185.86.51.23.
22.75.76.17.27.39.186.181
67 011-B562A-200 RESISTOR CHIP 0603 ±5% 5.6K OHM 13
R133.132.129.109.108.4.
110.111.122.184.131.35.36
68 011-B561A-200 RESISTOR CHIP 0603 ±5% 560 OHM 1 R157
69 011-B821A-200 RESISTOR CHIP 0603 ±5% 820 OHM 1 R62
70 011-B681A-200 RESISTOR CHIP 0603 ±5% 680 OHM 2 R90.77
71 011-B822A-200 RESISTOR CHIP 0603 ±5% 8.2K OHM 4 R24.52.26.74
72 012-E227C-300 ELEC CAP 220uF 16V 6x12mm 1 C129
73 012-V108B-300 ELEC CAP 1000uF 10V 8x14mm 1 C128
74 012-F477C-300 ELEC CAP 470uF 16V 8x12mm 1 C112
75 012-U228C-300 ELEC CAP 2200uF 16V 10x30mm 1 C62
76 013-B102A-400 POLY CAP 1000PF 50V 1 C135
77 013-F105P-000 Chip ELEC CAP 1uF 50V 4x5.4mm 16
C124.144.138.136.131.56.61.
83.82.26.31.57.67.27.54.127
78 013-F106N-000 Chip ELEC CAP 10uF 16V 4x5.4mm 2 C120.63

NO ITEM CODE DESCRIPTION QTY SYMBOL
79 013-F107N-000 Chip ELEC CAP 100uF 16V 6.3x5.4mm 6 C108.84.55.148.149.6
80 013-F474P-000 Chip ELEC CAP 0.47uF 50V 4x5.4mm 4 C98.97.96.95
81 013-F335P-000 Chip ELEC CAP 3.3uF 50V 4x5.4mm 1 C137
82 013-F475Q-000 Chip ELEC CAP 4.7uF 25V 4x5.4mm 12
C28.29.142.47.48.33.34.
32.105.19.116.64
83 013-F476N-001 Chip ELEC CAP 47uF 16V 6.3x5.4mm 10 C94.70.147.125.81.35.85.86.87.14
84 013-B102A-400 POLY CAP 1000PF 50V 1 C135
85 014-B101C-500 CHIP CER.CAP 100PF 50V ±10% 0603 2 C132.122
86 014-B102C-500 CHIP CER.CAP 0.001uF 50V ±10% 0603 7 C58.59.77.80.135.134.118
87 014-B103C-500 CHIP CER.CAP 0.01uF 50V ±10% 0603 8 C60.12.13.78.40.9.2.3
88 014-B104C-600 CHIP CER.CAP 0.1uF 50V ±20% 0603 28
C22.89.39.92.65.66.37.38.41.43.
44.45.46.117.18.107.111.110.109.7
1.69.114.115.52.4.93.21.23
89 014-B121C-500 CHIP CER.CAP 120PF 50V ±10% 0603 4 C75.24.25.76
90 014-B150C-400 CHIP CER.CAP 15PF 50V ±5% 0603 1 C121
91 014-B220C-500 CHIP CER.CAP 22PF 50V ±10% 0603 1 C126
92 014-B222C-500 CHIP CER.CAP 0.0022uF 50V ±10% 0603 1 C16
93 014-B223C-500 CHIP CER.CAP 0.022uF 50V ±10% 0603 9
C100.103.106.123.
10.11.88.145.99
94 014-B271C-500 CHIP CER.CAP 270PF 50V ±10% 0603 1 C17
95 014-B272C-500 CHIP CER.CAP 0.0027uF 50V ±10% 0603 2 C30.36
96 014-B300C-500 CHIP CER.CAP 30PF 50V ±10% 0603 4 C101.72.73.1
97 014-B473C-500 CHIP CER.CAP 0.047uF 50V ±10% 0603 1 C104
98 014-B561C-500 CHIP CER.CAP 560PF 50V ±10% 0603 1 C68
99 015-H0103-E00 SEMI-FIXED 10KB 1 VR3
100 015-H0104-E00 SEMI-FIXED 100KB 1 VR1
101 015-H0502-E00 SEMI-FIXED 50KB 1 VR2
102 016-C0300-000 TRIMMER CAP 6mm 30PF 1 C8
103 017-B0107-400 CER FILTER 10.7MJA 2 CF1.2
104 023-A0030-RD0 LED 3mm RED 1
105 024-40140-300 LAMP 3mm 14V 40mA 1
106 025-DS200-000 SWITCH DOOR DS-20 4PIN 2

NO ITEM CODE DESCRIPTION QTY SYMBOL
107 029-B0000-020 ANTENNA JACK D.SCRWE 1
108 033-S1000-GY0 28# 1P SHIELD WIRE 100mm 1
109 034-A1612-008 I.S.O 16P W/WIRE 12P LINEIN 1
110 035-B0400-BK1 JUMPER WIRE #20 40mm BLACK 1
111 035-B1200-BK1 JUMPER WIRE #20 120mm BLACK 1
112 035-F0600-BK1 JUMPER WIRE #28 60mm BLACK 1
113 036-A0200-090 9PIN WAFER P=2.0mm 1
114 036-B0260-160 16PIN WAFER P=2.6mm 1
115 036-D0125-250 25PIN CONNECTOR PITCH P=1.25mm 1
116 036-F0100-160 16P WAFER RIGHT ANGLE PITCH=1.0mm 1 CON1
117 037-A6130-9A0 9P H'ING P=2.0mm 7x60mm 2x130mm 1
118 040-AR030-A00 LAMP CAP 3mm AMBER 1
119 046-0413V-112
4PIN RCA JACK 2WHITE+2RED
W/GOLD PLATED TCA-413V-112 1
120 055-050SH-060 MOTOR DC 6V 1
121 221-S0040-040 BARE WIRE D=0.4x40mm 70
122 230-100BK-100 PLASTICTIE L=100mm 3
FRONT PCB
123 001-7806D-S20 P.C.B FRONT BOARD 1
124 001-3896D-B40 P.C.B CONNECTOR BOARD 1
125 002-00250-H00 I.C DSD-250 1 IC8
126 006-08000-300 RESONATOR 8MHz 3Pin 1 R?
127 008-02365-C00 LCD DISPLAY TSB2365UWTDCW-C4 1
128 011-B101A-200 0603 RES +-5% 100 OHM 1 R189 (044)
129 011-B105A-200 0603 RES +-5% 1M OHM 1 R157
130 011-B102A-200 0603 RES +-5% 1K OHM 2 R180.182
131 011-B183A-200 0603 RES +-5% 18K OHM 2 R2.191
132 011-B181A-200 0603 RES +-5% 180 OHM 2 R162.185
133 011-B152A-200 0603 RES +-5% 1.5K OHM 2 R176.179
134 011-B221A-200 0603 RES +-5% 220 OHM 2 R169.161

NO ITEM CODE DESCRIPTION QTY SYMBOL
135 011-B222A-200 0603 RES +-5% 2.2K OHM 2 R177.175
136 011-B331A-200 0603 RES +-5% 330 OHM 2 R173.170
137 011-B332A-200 0603 RES +-5% 3.3K OHM 2 R183.178
138 011-B471A-200 0603 RES +-5% 470 OHM 2 R172.174
139 011-B472A-200 0603 RES +-5% 4.7K OHM 4 R187.186.184.1
140 011-B561A-200 0603 RES +-5% 560 OHM 6 R201.202.3.196.204.192
141 011-B681A-200 0603 RES +-5% 680 OHM 2 R181.171
142 011-B821A-200 0603 RES +-5% 820 OHM 5 R193.194.195.203.4
143 011-B822A-200 0603 RES +-5% 8.2K OHM 2 R190.188
144 014-B104C-500 0603 CER +-10% 0.1uF 2 C115.114.1 (1.044)
145 023-D0000-BE0 0603 LED BJS170TS-JPH BLUE 10
146 023-D0000-RD0 0603 LED BJS170TS-JPH RED 10
147 023-B0234-WE4 LED Super Bright 2x3x4 RF23N3SWP4-W WHITE 4
148 025-TA020-430 TACT 2P 4.3mm 12
149 025-TA02S-430 TACT 2P 4.3mm 180g SMD 11
150 036-L0255-150 15PIN DETACHABLE Connector PT=2.32mm 1
151 038-88024-620 Zebra Connector L88xD2.4xH6.2 pitch=0.18mm 1
152 031-07930-160 FPC 16PIN L=79.3mm 1
153 044-638CB-000 REMOCOM RECEIVER 1
154 049-E1221-030 VOL Encoder Switch E1221A3A-VIFEφ5-φφQ3 1
CDP BOARD
155 001-7803D-J70 P.C.B CDP BOARD MP3 1
156 002-0016M-P00 I.C 16M DRAM 1 U6
157 002-09226-S01 I.C SIL9226X 1 U1
158 002-09291-H00 I.C S5L9291 1 U2
159 002-9259D-A01 I.C KA9259A 1 U4
160 002-09276-H00 I.C S5L9276 1
161 003-01504-B03 TRANSISTOR KTA1504S GR (SMD TYPE) 1 Q1
162 003-08550-S00 TRANSISTOR 2SA8550 SMD 5 Q6.5.4.3.2

NO ITEM CODE DESCRIPTION QTY SYMBOL
163 004-04148-000 DIODE IN4148 5 D1.2.3.4.5
164 004-SR23G-000 PHOTO DIODE SR-23G 2 SQ2.1
165 006-16934-000 RESONATOR 16.9344MHz 3PIN 1 X2
166 011-B102A-200 RES CHIP ±5% 0603 1K OHM 8 R42.57.22.37.34.27.21.12
167 011-B103A-200 RES CHIP ±5% 0603 10K OHM 7 R1.2.44.39.53.54.45
168 011-B104A-200 RES CHIP ±5% 0603 100K OHM 6 R55.56.10.11.52.51
169 011-B105A-200 RES CHIP ±5% 0603 1M OHM 5 R59.60.58.19.15
170 011-B123A-200 RES CHIP ±5% 0603 12K OHM 1 R28
171 011-B124A-200 RES CHIP ±5% 0603 120K OHM 1 R4
172 011-B121A-200 RES CHIP ±5% 0603 120 OHM 1 R50
173 011-B153A-200 RES CHIP ±5% 0603 15K OHM 3 R16.46.31
174 011-B154A-200 RES CHIP ±5% 0603 150K OHM 1 R25
175 011-B184A-200 RES CHIP ±5% 0603 180K OHM 1 R29
176 011-B222A-200 RES CHIP ±5% 0603 2.2K OHM 5 R38.35.33.23.13
177 011-B220A-200 RES CHIP ±5% 0603 22 OHM 1 R32
178 011-B203A-200 RES CHIP ±5% 0603 20K OHM 1 R14
179 011-B223A-200 RES CHIP ±5% 0603 22K OHM 2 R3.5
180 011-B204A-200 RES CHIP ±5% 0603 200K OHM 1 R36
181 011-B333A-200 RES CHIP ±5% 0603 33K OHM 1 R24
182 011-B473A-200 RES CHIP ±5% 0603 47K OHM 4 R40.26.41.7
183 011-B683A-200 RES CHIP ±5% 0603 68K OHM 6 R8.6.48.47.49.61
184 011-B823A-200 RES CHIP ±5% 0603 82K OHM 1 R30
185 011-B822A-200 RES CHIP ±5% 0603 8.2K OHM 1 R9
186 011-B820A-200 RES CHIP ±5% 0603 82 OHM 1 R20
187 012-V108B-300 ELEC CAP 1000uF 10V 8x14mm 1 EC11
188 013-D106J-50A Tantal Chip CAP 10uF 6.3V +-20% "A-Size" 3 C45.46.4
189 013-D107J-50B Tantal Chip CAP 100uF 6.3V +-20% "B-Size" 5 C41.39.59.71.54
190 013-D475J-50A Tantal Chip CAP 4.7uF 6.3V +-20% "A-Size" 1 C30
191 013-D476J-50B Tantal Chip CAP 47uF 6.3V +-20% "B-Size" 4 C53.37.18.13

NO ITEM CODE DESCRIPTION QTY SYMBOL
192 013-D476L-50B Tantal Chip CAP 47uF 10V +-20% "B-Size" 1 C67
193 014-B030C-500 CER CAP CHIP ±10% 3PF 50V 0603 1 C35
194 014-B102C-500 CER CAP CHIP ±10% 0.001uF 50V 0603 2 C62.27
195 014-B103C-500 CER CAP CHIP ±10% 0.01uF 50V 0603 8 C29.15.23.2.36.44.43.17
196 014-B104C-600 CER CAP CHIP ±20% 0.1uF 50V 0603 20
C68.75.31.24-26.28.14.12.9.6.
65.64.63.61.38.58.66.69.19
197 014-B152C-500 CER CAP CHIP ±10% 0.0015uF 50V 0603 4 C16.50.49.32
198 014-B222C-500 CER CAP CHIP ±10% 0.0022uF 50V 0603 4 C8.57.52.51
199 014-B330C-500 CER CAP CHIP ±10% 33PF 50V 0603 2 C55.56
200 014-B333C-500 CER CAP CHIP ±10% 0.033uF 50V 0603 2 C21.10
201 014-B391C-500 CER CAP CHIP ±10% 390PF 50V 0603 2 C11.7
202 014-B472C-500 CER CAP CHIP ±10% 0.0047uF 50V 0603 1 C33
203 014-B474C-500 CER CAP CHIP ±10% 0.47uF 50V 0603 2 C20.1
204 014-B560C-500 CER CAP CHIP ±10% 56PF 50V 0603 1 C34
205 014-B683C-500 CER CAP CHIP ±10% 0.068uF 50V 0603 1 C3
206 014-B821C-500 CER CAP CHIP ±10% 820PF 50V 0603 1 C60
207 025-TA020-330 SWITCH 2P 3.3mm SW-111 HC-49S 1 SW1 (small type)
208 031-0140U-250 FFC CABLE 25P 140mm 1.25P ITCH 1 140mm
209 032-E1000-031 RAINBOW WIRE 3P 1 3+100+3
210 036-B0200-041 4P SOCKET 53015-0410(ROHM) 1 CON2
211 036-G0100-171 17P SMD SOCKET P=1.0mm 没有锁 1 CON3
212 203-8008S-C2E CD DECK CDM-211 1
MECHANICAL PARTS
213 209-38960-M00 GUIDE-SPRING 2 65Mn D. H φ0.8
214 209-38960-N00 FRONT LOCK SPRING (BSBM T=0.3) 1 TUNER (TOOLING SAME AS)
215 209-38960-U00 PINCH-SPRING 1 SUS
216 209-39050-E00 RELEASE SPRING 1 SUS
217 212-17040-03P FLAT-WASHER-B 5 PVC T=0.3 BLACK
218 212-20000-000 SPRING WASHER φ2 2 MOTOR
219 212-22050-03P FLAT-WASHER-A 5 PVC T=0.3 BLACK

NO ITEM CODE DESCRIPTION QTY SYMBOL
220 212-28020-03P PVC SHEET 28x20x0.3mm 1 PVC T=0.3mm
221 212-52090-14S SPRING WASHER 5.2x9x1.4mm 2
222 212-52100-05P PLATE WASHER 5.2x10x0.5mm 2
223 212-65097-05F FLAT-WASHER-C 1 FIBER T-0.5
224 214-DECK0-A00 CD FIBER 105x95x0.5mm 1 FOR CD KMC DECK
225 216-7803H-C00 HEAT-SINK 1 AL DIE CASTING BLACK
226 216-3896B-C00 HEAT SINK-S 1 AL WHITE
227 217-1001E-E12 MOUNTING STRIP 1 EG1 T=1.2
228 217-3896F-E08 SWITCH-BRACKET-F 1 EGI T=0.8mm
229 217-3896R-E08 SWITCH-BRACKET-R 1 EGI T=0.8mm
230 217-7802K-C05 AL-ORNAMENT 1 AL T=0.5mm
231 217-7802J-C05 AL-ORNAMENT 1 AL T=0.5mm
232 217-7806L-E05 AL-LEFT-ORNAMENT 1 AL WH TGI T=0.5
233 217-7806M-E05 AL-UPSIDE-ORNAMENT 1 AL WH TGI T=0.5
234 217-7806N-E05 AL-DOWNSIDE-ORNAMENT 1 AL WH TGI T=0.5
235 217-7806R-E05 AL-RIGHT-ORNAMENT 1 AL WH TGI T=0.5
236 218-7803A-E10 MAIN BRACKET-R 1 EGI T=1.0mm
237 218-3896B-E10 SHAFT BRACKET-R 1 EGI T=1.0mm
238 218-3896F-E10 DECK-BRACKET-F 1 EGI T=1.0mm
239 218-3896G-E12 FRONT BRACKET 1 EGI T=1.2mm
240 218-7803R-E10 DECK-BRACKET-R 1 EGI T=1.0mm
241 218-7803H-E06 LCD-BRACKET 1 EGI T=0.6mm BLACK
242 218-7803I-E10 AV4-JACK-BRACKET 1 EGI T=1.0mm BLACK
243 220-38961-000 DRIVEN-SHAFT-1 1 BSBM
244 220-38962-000 DRIVEN-SHAFT-2 1 BSBM
245 220-3896A-000 REL-CHASSIS-POST-A 2 BSBM
246 220-3896B-000 REL-CHASSIS-POST-B 2 BSBM
247 220-3896C-000 REL-BRKT-POST 2 BSBM
248 220-3896E-000 BEVEL-WHEEL-SHAFT 1 BSBM