Rock Shox SUPER DELUXE User manual

SERVICE MANUAL
GEN.0000000006305 Rev B © 2020 SRAM, LLC
2021
SUPER DELUXE THRUSHAFT

SRAM® LLC WARRANTY
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AGAINST SRAM, LLC. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM
STATE TO STATE, COUNTRY, OR PROVINCE. THIS WARRANTY DOES NOT AFFECT YOUR STATUTORY RIGHTS. TO THE EXTENT THIS
WARRANTY IS INCONSISTENT WITH THE LOCAL LAW, THIS WARRANTY SHALL BE DEEMED MODIFIED TO BE CONSISTENT WITH SUCH
LAW. FOR A FULL UNDERSTANDING OF YOUR RIGHTS, CONSULT THE LAWS OF YOUR COUNTRY, PROVINCE, OR STATE.
EXTENT OF LIMITED WARRANTY
Except as otherwise set forth herein, SRAM warrants its bicycle components to be free from defects in materials or workmanship for a period of two
(2) years after original purchase of the product.
SRAM warrants all Zipp MOTO Wheels and Rims to be free from defects in materials or workmanship for the lifetime of the product.
SRAM warrants all non-electronic Zipp branded bicycle components, Model Year 2021 or newer, to be free from defects in materials or workmanship
for the lifetime of the product.
GENERAL PROVISIONS
This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the
bicycle or the SRAM product was purchased or a SRAM authorized service location. Original proof of purchase is required. All SRAM warranty claims
will be evaluated by a SRAM authorized service location whereupon acceptance of the claim the product will be repaired, replaced, or refunded at
SRAM's discretion. To the extent allowed by local law claims under this warranty must be made during the warranty period and within one (1) year
following the date on which any such claim arises.
NO OTHER WARRANTIES
EXCEPT AS DESCRIBED HEREIN, AND TO THE EXTENT ALLOWED BY LOCAL LAW, SRAM MAKES NO OTHER WARRANTIES, GUARANTIES, OR
REPRESENTATIONS OF ANY TYPE (EXPRESS OR IMPLIED), AND ALL WARRANTIES (INCLUDING ANY IMPLIED WARRANTIES OF REASONABLE
CARE, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE) ARE HEREBY DISCLAIMED.
LIMITATIONS OF LIABILITY
EXCEPT AS DESCRIBED HEREIN, AND TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL SRAM OR ITS THIRD PARTY SUPPLIERS BE
LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. SOME STATES (COUNTRIES AND PROVINCES) DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
LIMITATIONS OF WARRANTY
This warranty does not apply to products that have been incorrectly installed, adjusted, and/or maintained according to the respective SRAM user
manual. The SRAM user manuals can be found online at sram.com/service.
This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturer's
specifications of intended usage, or any other circumstances in which the product has been subjected to forces or loads beyond its design.
This warranty does not apply when the product has been modified, including but not limited to, any attempt to open or repair any electronic and
electronic related components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers.
This warranty does not apply when the serial number or production code has been deliberately altered, defaced, or removed.
SRAM components are designed for use only on bicycles that are pedal powered or pedal assisted (e-Bike/Pedelec).
Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper
charger, improper maintenance, or such other misuse.
This warranty shall not cover damages caused by the use of parts of dierent manufacturers or parts that are not compatible or suitable for use with
SRAM components.
This warranty shall not cover damages resulting from commercial (rental) use.
WEAR AND TEAR
This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service
according to SRAM recommendations, and/or riding or installation in conditions or applications other than recommended.
WEAR AND TEAR PARTS INCLUDE:
• Aero bar pads
• Air sealing o-rings
• Batteries
• Bearings
• Bottomout pads
• Brake pads
• Bushings
• Cassettes
• Chains
• Corrosion
• Disc brake rotors
• Dust seals
• Free hubs, Driver bodies, Pawls
• Foam rings, Glide rings
• Handlebar grips
• Jockey wheels
• Rear shock mounting
hardware and main seals
• Rubber moving parts
• Shifter and Brake cables
(inner and outer)
• Shifter grips
• Spokes
• Sprockets
• Stripped threads/bolts (aluminum,
titanium, magnesium or steel)
• Tires
• Tools
• Transmission gears
• Upper tubes (stanchions)
• Wheel braking surfaces
ZIPP IMPACT REPLACEMENT POLICY
Zipp branded products, Model Year 2021 or newer, are covered under a lifetime impact-damage replacement policy. This policy can be used to obtain
a replacement of a product in the event of non-warranty impact damage occurring while riding your bicycle. See www.zipp.com/support for more
information.

SAFETY FIRST!
We care about YOU. Please, always wear your safety glasses
and protective gloves when servicing RockShox® products.
Protect yourself! Wear your safety gear!

TABLE OF CONTENTS
ROCKSHOX SERVICE..........................................................................................................................................................................................5
PART PREPARATION ......................................................................................................................................................................................................................................5
SERVICE PROCEDURES.................................................................................................................................................................................................................................5
COMPREHENSIVE PARTS, TOOLS, AND SUPPLIES.............................................................................................................................................................................5
RECOMMENDED SERVICE INTERVALS....................................................................................................................................................................................................6
RECORD YOUR SETTINGS............................................................................................................................................................................................................................6
TORQUE VALUES.............................................................................................................................................................................................................................................6
IFP DEPTH...........................................................................................................................................................................................................................................................6
THRUSHAFT SERVICE ........................................................................................................................................................................................8
PARTS, TOOLS AND SUPPLIES ...................................................................................................................................................................................................................8
50/200 HOUR SERVICE
AIR CAN REMOVAL..........................................................................................................................................................................................................................................9
AIR CAN SERVICE.......................................................................................................................................................................................................................................... 13
200 HOUR SERVICE
IFP RESERVOIR SERVICE............................................................................................................................................................................................................................. 16
DAMPER BODY SERVICE............................................................................................................................................................................................................................. 19
PISTON SERVICE............................................................................................................................................................................................................................................ 21
SHOCK ASSEMBLY AND BLEED ............................................................................................................................................................................................................. 27
50/200 HOUR SERVICE
AIR CAN INSTALLATION............................................................................................................................................................................................................................. 34

5
RockShox Service
RockShox Service
We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires
knowledge of suspension components, as well as the use of specialized tools and lubricants/fluids. Failure to follow the procedures outlined in this
service manual may cause damage to your component and void the warranty.
Visit www.sram.com/service for the latest RockShox Spare Parts catalog and technical information. For order information, please contact your local
SRAM distributor or dealer.
Information contained in this publication is subject to change at any time without prior notice.
Your product's appearance may differ from the pictures contained in this publication.
For recycling and environmental compliance information, please visit www.sram.com/company/environment.
Part Preparation
Remove the component from the bicycle before service.
Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. Instructions to remove the remote cable and
housing can be found in the Remote Cable and Housing Removal section. For additional information about RockShox remotes, user manuals are
available at www.sram.com/service.
Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces.
Service Procedures
The following procedures should be performed throughout service, unless otherwise specified.
Clean the part with RockShox Suspension Cleaner or isopropyl alcohol and aClean the part with RockShox Suspension Cleaner or isopropyl alcohol and a
clean, lint-free shop towel.clean, lint-free shop towel.
Clean the sealing surface on the part and inspect it for scratches.Clean the sealing surface on the part and inspect it for scratches.
Replace the o-ring or seal with a new one from the service kit. Use yourReplace the o-ring or seal with a new one from the service kit. Use your
fingers or a pick to pierce and remove the old seal or o-ring.fingers or a pick to pierce and remove the old seal or o-ring.
Apply RockShox Dynamic Seal Grease to the new seal or o-ring. If a brush isApply RockShox Dynamic Seal Grease to the new seal or o-ring. If a brush is
used to apply grease, confirm there are no loose bristles in the grease or onused to apply grease, confirm there are no loose bristles in the grease or on
the part.the part.
NOTICE
Do not scratch any sealing surfaces when servicing the product. Scratches
can cause leaks. Consult the spare parts catalog to replace the damaged
part.
To prevent damage to the shock, use aluminum soft jaws and position theTo prevent damage to the shock, use aluminum soft jaws and position the
eyelet in the vise so that the adjustment knobs are clear of the vise jaws. Foreyelet in the vise so that the adjustment knobs are clear of the vise jaws. For
bearing mount shocks, wrap a shop towel around the eyelet, then clamp thebearing mount shocks, wrap a shop towel around the eyelet, then clamp the
eyelet flat into the vise.eyelet flat into the vise.
Tighten the part with a torque wrench to the torque value listed in the red bar.Tighten the part with a torque wrench to the torque value listed in the red bar.
When using a crowfoot socket and torque wrench, install the crowfoot socketWhen using a crowfoot socket and torque wrench, install the crowfoot socket
at 90 degrees to the torque wrench.at 90 degrees to the torque wrench.
Specified torque value in N·m (in-lb)

6
Recommended Service Intervals
Recommended Service Intervals
Regular service is required to keep your RockShox® product working at peak performance. Follow this maintenance schedule and install the service
parts included in each service kit that corresponds with the Service Hours Interval recommendation below. For spare part kit contents and details,
refer to the RockShox Spare Parts Catalog at www.sram.com/service.
Service Hours Interval Maintenance Benefit
Every ride Clean dirt from shock damper body and
wiper seal
Extends wiper seal lifespan
Minimizes damage to shock damper body
Minimizes air can contamination
Every 50 Hours Perform air can service
Reduces friction
Restores small bump sensitivity
Every 200 Hours Perform damper and spring service
Extends suspension lifespan
Restores suspension lifespan
Record Your Settings
Use the charts below to record your shock settings to return your shock to its pre-service settings. Record your service date to track service intervals.
Service Hours Interval Date of Service Air Pressure
Rebound setting - Count the
number of clicks while turning the
rebound adjuster fully
counter-clockwise.
50
100
150
200
Torque Values
Part Tool Torque
Piston bolt 12 mm socket wrench 6.2 N•m (55 in-lb)
Lock piston RCT/NUDE Lock Piston tool 4.5 N•m (40 in-lb)
Dummy shaft 23 mm and 24 mm flat wrenches 3.6 N•m (32 in-lb)
Seal head/air piston 34 mm crowfoot 28 N•m (250 in-lb)
Yo k e 25 mm flat wrench 16.9 N•m (150 in-lb)
IFP Depth
Shock Stroke IFP Depth
All stroke lengths 33 mm

7
Exploded View
Damper body
Damper rod wiper seal
Yoke rod wiper seal
Yo k e
Set
screw
Exploded View
Air can
Quad seal
Backup ring
Air can rod
wiper seal
Sag indicator
o-ring
Main piston
Seal head/air piston
Bleed screw and
compression ball
Compression lever
Trunnion eyelet
Rebound adjuster
Piston bolt
Shim stack
Lock piston
Top hat
assembly
Damper shaft
Bleed screw
Circlip
IFP (Internal
Floating Piston)
IFP reservoir
cap
IFP charge cap
Air valve
Reservoir
Piston cap
Lockout spring
Seal head bushing
Quad seal
Split glide ring
Dummy Shaft
Bottomless Token
Negative Volume
Token

8
ThruShaft Service
ThruShaft Service
Prior to servicing your rear shock, remove it from the bicycle frame according to the bicycle manufacturer's instructions. Once the shock is removedPrior to servicing your rear shock, remove it from the bicycle frame according to the bicycle manufacturer's instructions. Once the shock is removed
from the bicycle, remove the mounting hardware before performing any service (see thefrom the bicycle, remove the mounting hardware before performing any service (see the Mounting Hardware and Bushing ServiceMounting Hardware and Bushing Service section).section).
Parts, Tools and Supplies
Parts
• RockShox ThruShaft 50 or 200 Hour Service Kit
Safety and Protection Supplies
• Apron
• Clean, lint-free shop towels
• Nitrile gloves
• Oil pan
• Safety glasses
Lubricants and Fluids
• Maxima PLUSH 7wt Suspension Oil
• Maxima Extra 15w50 Suspension Oil (included in service kit)
• RockShox Suspension Cleaner or Isopropyl alcohol
• RockShox Dynamic Seal Grease (included in service kit)
RockShox Tools
• RockShox Air Valve Adapter Tool - Rear Shock
• RockShox Clamp Tool
• RockShox IFP Puller Tool
• RockShox RCT/NUDE Lock Piston Tool
• RockShox Rear Shock Vise Block
• RockShox ThruShaft Bleed Plug
Bicycle Tools
• Schrader valve core tool
• High Pressure Shock Pump 600 psi
Common ToolsCommon Tools
• Bench vise with aluminum soft jaws
• Crowfoot socket: 23 mm, 24 mm, 25 mm, 34 mm
• Flat wrench: 23 mm, 24 mm (x2), 25 mm, 34 mm
• Hex bit socket: 3 mm
• Hex wrenches: 1.5 mm, 2 mm, 3 mm
• Metric caliper or small metric ruler
• Open end wrench: 34 mm
• Pick (Plastic if available)
• Needle nose pliers
• Retaining ring pliers
• Socket wrench: 12 mm
• Strap wrench
• Torque wrench
• TORX® wrenches: T10, T25
⚠WARNING
Before disassembly or service of any air system remove the air pressure from all air chambers and remove the air valve cores.
If your shock will not return to full extension, do not attempt to service or disassemble your shock. Attempting to service a shock that will not return
to full extension can cause severe and/or fatal injuries.
SAFETY INSTRUCTIONS
Always wear safety glasses and nitrile gloves when working with suspension fluid.
Place an oil pan on the floor underneath the area where you will be working on the shock.

9
Air Can Removal
50/200 Hour Service Air Can Removal
To record your adjustment settings, rotate the rebound adjuster knobTo record your adjustment settings, rotate the rebound adjuster knob
counter-clockwise until it stops, while counting the number of detentcounter-clockwise until it stops, while counting the number of detent
clicks. This will assist you with post-service set up.clicks. This will assist you with post-service set up.
Rotate the compression knob to the minus position.Rotate the compression knob to the minus position.
Loosen the set screw in the yoke, then clamp the yoke into a vise.Loosen the set screw in the yoke, then clamp the yoke into a vise.
Loosen and remove the damper assembly from the yoke.Loosen and remove the damper assembly from the yoke.
11
25 mm
2
1.5 mm

10
Air Can Removal
Remove the rod wiper seal, then clean the yoke.Remove the rod wiper seal, then clean the yoke.
Apply grease to the new rod wiper seal and install it.Apply grease to the new rod wiper seal and install it.
NOTICE
Do not pierce the rod wiper seal.
Record your air pressure setting to assist with post-service set up.Record your air pressure setting to assist with post-service set up.
Remove the air valve cap by hand. Lightly depress the Schrader valveRemove the air valve cap by hand. Lightly depress the Schrader valve
and slowly release all air pressure from the air can.and slowly release all air pressure from the air can.
⚠CAUTION
Do not disassemble a pressurized shock, this can cause suspension
fluid or debris to forcefully eject from the shock. Wear safety glasses.
Slowly release the air from the air can to make sure the air is removed
from both chambers. Quickly releasing the air can trap air in the
negative chamber and cause the air can to forcefully eject from the
shock upon disassembly.
Use a Schrader valve tool to remove and reinstall the valve core fromUse a Schrader valve tool to remove and reinstall the valve core from
the valve body to make sure all air has been removed.the valve body to make sure all air has been removed.
3
4
Small Hex Wrench
Schrader Valve Tool Schrader Valve Tool

11
Air Can Removal
Clamp the shaft eyelet into a vise, with the shock positionedClamp the shaft eyelet into a vise, with the shock positioned
horizontally.horizontally.
NOTICE
To prevent damage to the shock, use aluminium soft jaws and
position the eyelet in the vise so that the adjustment knobs are clear
of the vise jaws.
Remove the sag indicator.Remove the sag indicator.
Use a strap wrench to remove the air can. Wrap the strap around theUse a strap wrench to remove the air can. Wrap the strap around the
section of the air can where there are no decals. Turn the wrenchsection of the air can where there are no decals. Turn the wrench
counter-clockwise to unthread the air can.counter-clockwise to unthread the air can.
Vacuum pressure will increase as you pull the air can along theVacuum pressure will increase as you pull the air can along the
damper body, and will suddenly release when the air can is pulleddamper body, and will suddenly release when the air can is pulled
over the air piston.over the air piston.
⚠CAUTION EYE HAZARD
The air can may still have air pressure in the negative chamber, which
may cause the air can to forcefully eject from the shock upon
disassembly. Wear safety glasses.
Slowly pull the air can along the damper body to remove it and theSlowly pull the air can along the damper body to remove it and the
Counter Measure spring.Counter Measure spring.
NOTICE
Do not place the strap wrench on the air can decal.
5
6
Strap Wrench
7

12
Bottomless Tuning
Bottomless Tuning
Bottomless Tokens reduce air volume in your rear shock and createBottomless Tokens reduce air volume in your rear shock and create
greater progression at the end of the shock's travel. Add or removegreater progression at the end of the shock's travel. Add or remove
tokens to tune your shock's bottomless feel.tokens to tune your shock's bottomless feel.
Super Deluxe ThruShaft is compatible with purple Tokens only.Super Deluxe ThruShaft is compatible with purple Tokens only.
Bottomless Tokens 3 Tokens Max
Negative Volume Token 1 Token Max
Negative Volume Tokens adjust the spring rate at the beginning of theNegative Volume Tokens adjust the spring rate at the beginning of the
stroke. Adding tokens to the negative spring increases the initial springstroke. Adding tokens to the negative spring increases the initial spring
rate, while removing tokens creates a more linear feel at the beginningrate, while removing tokens creates a more linear feel at the beginning
of the stroke.of the stroke.
Bottomless Tokens:Bottomless Tokens: Clamp the shaft eyelet into the vise.Clamp the shaft eyelet into the vise.
Move the bottom out washer and o-ring away from the shaft eyelet,Move the bottom out washer and o-ring away from the shaft eyelet,
then snap the token onto the damper shaft with the with the openingthen snap the token onto the damper shaft with the with the opening
facing the adjustment knobs. Slide the token down the damper shaftfacing the adjustment knobs. Slide the token down the damper shaft
until it contacts the other tokens or the eyelet. Slide the bottom outuntil it contacts the other tokens or the eyelet. Slide the bottom out
washer and o-ring onto the tokens.washer and o-ring onto the tokens.
Install up to three Bottomless Tokens.Install up to three Bottomless Tokens.
Bottomless Token Removal:Bottomless Token Removal: Clamp the shaft eyelet into the vise.Clamp the shaft eyelet into the vise.
Move the bottom out washer and o-ring away from the shaft eyelet.Move the bottom out washer and o-ring away from the shaft eyelet.
Use a pick to separate the token from the other tokens or the shaftUse a pick to separate the token from the other tokens or the shaft
eyelet, then remove the token from the shaft.eyelet, then remove the token from the shaft.
NOTICE
Do not scratch the damper shaft, shaft eyelet, or the eyelet o-ring.
Scratches can cause leaks.
Negative Volume Token:Negative Volume Token: Clamp the shaft eyelet into the vise.Clamp the shaft eyelet into the vise.
Align the shape of the token with the seal head/air piston, so that theAlign the shape of the token with the seal head/air piston, so that the
ledge is against the seal head/air piston. Snap the token onto the sealledge is against the seal head/air piston. Snap the token onto the seal
head/air piston.head/air piston.
Negative Volume Token Removal:Negative Volume Token Removal: Clamp the shaft eyelet into the vise.Clamp the shaft eyelet into the vise.
GentlyGently use a screwdriver to separate the token from the seal head/airuse a screwdriver to separate the token from the seal head/air
piston, then remove the token from the shaft.piston, then remove the token from the shaft.
NOTICE
Do not scratch the damper shaft, shaft eyelet, or the eyelet o-ring.
Bottomless Tokens Negative Volume Token
Bottomless Tokens Bottomless Tokens
Pick
Negative Volume Token Negative Volume Token
Flat blade screwdriver

13
Air Can Service
50/200 Hour Service Air Can Service
Remove the o-ring on the outside of the air can.Remove the o-ring on the outside of the air can.
Clean the air can threads and eyelet body threads.Clean the air can threads and eyelet body threads.
Apply a light layer of grease and install a new o-ring.Apply a light layer of grease and install a new o-ring.
Remove and discard the air can wiper seal located in the top groove.Remove and discard the air can wiper seal located in the top groove.
Remove and discard the quad seal from the bottom of the secondRemove and discard the quad seal from the bottom of the second
groove in the air can.groove in the air can.
NOTICE
Do not remove the white backup ring. The backup is factory installed
and does not require service.
1
2
3

14
Air Can Service
Clean the inside of the air can. Remove a glove and use your fingerClean the inside of the air can. Remove a glove and use your finger
to inspect the inside and outside of the air can for scratches, dents,to inspect the inside and outside of the air can for scratches, dents,
or other surface deformations. Replace the air can if it is scratched oror other surface deformations. Replace the air can if it is scratched or
damaged.damaged.
IInnstall a new quad seal by inserting one end into the deepest groove install a new quad seal by inserting one end into the deepest groove in
the air can, then push the remainder of the ring into the groove.the air can, then push the remainder of the ring into the groove.
Orient the new wiper seal step side up. Install it into the wiper sealOrient the new wiper seal step side up. Install it into the wiper seal
groove at the top of the air can.groove at the top of the air can.
Apply a small amount of RockShox Dynamic Seal Grease to the quadApply a small amount of RockShox Dynamic Seal Grease to the quad
seal, backup ring, and wiper seal.seal, backup ring, and wiper seal.
Set the air can aside.Set the air can aside.
4
5
6
7

15
Air Can Service
Clamp the shaft eyelet vertically in the vise.Clamp the shaft eyelet vertically in the vise.
RRemove the split glide ring and the seal head/air piston seal.emove the split glide ring and the seal head/air piston seal.
Clean the seal head/air piston, then install a new glide ring and seal.Clean the seal head/air piston, then install a new glide ring and seal.
NOTICE
Do not remove or replace the seal head bushing. The seal head
bushing ring is sized at the factory and does not require service.
To continue with theTo continue with the 50 Hour Service50 Hour Service go togo to Air Can InstallationAir Can Installation..
To continue with theTo continue with the 200 Hour Service200 Hour Service go togo to IFP Reservoir ServiceIFP Reservoir Service..
8

16
IFP Reservoir Service
200 Hour Service IFP Reservoir Service
Clamp the shaft eyelet horizontally into the vise.Clamp the shaft eyelet horizontally into the vise.
Remove the IFP reservoir valve cap. Depress the Schrader valve andRemove the IFP reservoir valve cap. Depress the Schrader valve and
release all air pressure from the IFP reservoir.release all air pressure from the IFP reservoir.
Once the pressure has been released, depress the Schrader valve aOnce the pressure has been released, depress the Schrader valve a
second time. If the Schrader valve is able to move, the shock has beensecond time. If the Schrader valve is able to move, the shock has been
completely depressurized.completely depressurized.
If the Schrader valve does not move at all, the shock is stillIf the Schrader valve does not move at all, the shock is still
pressurized and will need to be sent to an authorized RockShoxpressurized and will need to be sent to an authorized RockShox
service center for further service.service center for further service.
⚠CAUTION  EYE HAZARD
Verify all pressure is removed from the shock before proceeding.
Failure to do so can cause the damper body to separate from the
shaft eyelet at a high velocity. Wear safety glasses.
Use a Schrader valve tool to remove the Schrader valve core from theUse a Schrader valve tool to remove the Schrader valve core from the
IFP reservoir valve.IFP reservoir valve.
Do not discard the Schrader valve core.Do not discard the Schrader valve core.
Clamp the eyelet vertically into the vise. Push the IFP reservoir cap intoClamp the eyelet vertically into the vise. Push the IFP reservoir cap into
the reservoir until it stops.the reservoir until it stops.
Remove the retaining ring from the IFP reservoir.Remove the retaining ring from the IFP reservoir.
⚠CAUTION  EYE HAZARD
The retaining ring can eject rapidly as it is removed. Wear safety
glasses.
Do not scratch the inside of the IFP reservoir.Do not scratch the inside of the IFP reservoir.
Schrader Valve Tool Small Hex Wrench
1
Schrader Valve Tool
2
3
4

17
IFP Reservoir Service
Remove the IFP reservoir cap from the IFP reservoir.Remove the IFP reservoir cap from the IFP reservoir.
Remove the IFP reservoir cap o-ring.Remove the IFP reservoir cap o-ring.
Install a new o-ring.Install a new o-ring.
Remove the bleed screw.Remove the bleed screw.
Thread the RockShox IFP Puller Tool into the IFP, then remove the IFPThread the RockShox IFP Puller Tool into the IFP, then remove the IFP
Puller Tool and IFP from the reservoir.Puller Tool and IFP from the reservoir.
Unthread the RockShox IFP Puller Tool from the IFP.Unthread the RockShox IFP Puller Tool from the IFP.
5
6
7
T10
RockShox IFP Removal Tool RockShox IFP Removal Tool

18
IFP Reservoir Service
Remove the IFP o-ring.Remove the IFP o-ring.
Install a new o-ring. Apply grease to the o-ring and IFP.Install a new o-ring. Apply grease to the o-ring and IFP.
Remove the shock from the vise and hold it over an oil pan to drain theRemove the shock from the vise and hold it over an oil pan to drain the
oil from the IFP reservoir.oil from the IFP reservoir.
8
9

19
Damper Body Service
200 Hour Service Damper Body Service
Clamp the damper body wrench flats into the vise.Clamp the damper body wrench flats into the vise.
Remove the seal head/air piston bleed screw.Remove the seal head/air piston bleed screw.
Place an oil pan beneath the damper body.Place an oil pan beneath the damper body.
Loosen the seal head/air piston assembly from the damper body.Loosen the seal head/air piston assembly from the damper body.
NOTICE
Do not scratch the damper shaft while removing the seal head/air
piston. Scratches can cause leaks.
Wrap a shop towel around the damper body, and remove the sealWrap a shop towel around the damper body, and remove the seal
head/air piston assembly.head/air piston assembly.
Oil will drain from the ThruShaft port in the bottom of the damper body.Oil will drain from the ThruShaft port in the bottom of the damper body.
1
2
2 mm
3
34 mm

20
Damper Body Service
Remove the damper body from the vise.Remove the damper body from the vise.
Pierce and remove the rod wiper seal from the damper.Pierce and remove the rod wiper seal from the damper.
Apply grease to the new rod wiper seal.Apply grease to the new rod wiper seal.
Use the bleed plug to block the port, and install the new rod wiper sealUse the bleed plug to block the port, and install the new rod wiper seal
with the flat side facing out of the damper body.with the flat side facing out of the damper body.
Pick Bleed Plug
4