Ropox FlexiElectric 30-66-3 Series User manual

FlexiElectric 30-66XXX-3
User Manual
Mounting Instructions
Keep this folder with product at all times!
PDF 6087 / 03.04.2019
PA 2004 00634
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Page 2
Contents
1. INTRODUCTION.................................................................................................................................................3
2. COMPLIANCE WITH EU-DIRECTIVES ........................................................................................................3
3. APPLICATION.....................................................................................................................................................3
4. TECHNICAL DATA FLEXI ...............................................................................................................................4
5. INSTALLATION INFORMATION....................................................................................................................5
6. FLEXI ELECTRIC QUICKSTART GUIDE .....................................................................................................7
7. MOUNTING INSTRUCTIONS...........................................................................................................................8
7.1 Assembly of frame.........................................................................................................................................8
7.2 Mounting the frame on the wall..................................................................................................................10
7.3 Mounting of fittings for front fascia............................................................................................................11
7.4 Mounting the worktop.................................................................................................................................11
7.5 Adjusting the worktop/ support arms..........................................................................................................12
7.6 Mounting the wooden front fascia..............................................................................................................12
7.7 Mounting the side fascia.............................................................................................................................13
7.8 Mounting the control unit ...........................................................................................................................13
7.9 Mounting the operating unit .......................................................................................................................14
7.10 Mounting of distance plates.........................................................................................................................15
7.11 Mounting of covers......................................................................................................................................15
8. MOUNTING OF ACCESSORIES.....................................................................................................................15
8.1 Mounting the supporting feet.......................................................................................................................16
8.2 Mounting the covers for the legs .................................................................................................................16
8.3 Mounting the press pad for disabled persons..............................................................................................16
8.4 Mounting of distance plates for skirting board ...........................................................................................17
8.5 Mounting the flexible water connections and waste hoses ..........................................................................17
8.6 Montering af knægt 30-67642/30-67643......................................................................................................18
9. PERFORMANCE TEST ....................................................................................................................................19
10. LIST OF COMPONENTS..................................................................................................................................20
11. OPTIONS FOR FLEXI ......................................................................................................................................22
12. SAFETY IN USE.................................................................................................................................................24
13. CLEANING AND MAINTENANCE ................................................................................................................25
13.1 Cleaning......................................................................................................................................................25
13.2 Maintenance................................................................................................................................................25
13.3 Service schedule, operation and maintenance............................................................................................26
14. TROUBLE SHOOTING.....................................................................................................................................26
15. CE-MARKING ....................................................................................................................................................27
16. COMPLAINTS....................................................................................................................................................28

Page 3
1. Introduction
You have chosen Flexi, the multi-flexible, height-adjustable, easy-to-mount frame. The frame may
be used separately or in combination with Diagonal or Verti, the adjustable system for wall
cupboards.
The frame has no inconvenient fascia and, consequently, the adjustment of the working height
from 65 to 95 cm + worktop thickness may be fully utilised.
Under the worktop there is sufficient room for knees and legs for wheelchair users, who obtain
freedom of movement and a perfect working posture.
If you want the colour of the frame to match your kitchen, you may order suitable covers for the
vertical legs.
The Flexi frame is delivered with electrical function.
You have chosen the electrical version, and you will obtain a quick and easy adjustment of the
frame by activating the control buttons.
The correct use, operation and inspection are decisive factors for efficient and safe
performance.
2. Compliance with EU-Directives
This product has CE-marking according to the current Machinery, EMC and Low Voltage Directives
and thus complies with the basic safety requirements. See separate CE-declaration. See page
277.
If these table frames are assembled or otherwise connected with other electrical components, this
will be considered a new unit. Consequently, the assembled unit must be subjected to a risk
assessment, after which the CE mark may be awarded.
3. Application
The Flexi frame is adjustable in height in order to obtain optimum working height for user and
helper. Do NOT use Flexi as a lifting table or person lifter.
The product should be used indoor, at temperatures and humidity as described in section 4
The control unit complies with IP32/ll and must always be installed in accordance with the
national Heavy Current Regulations or corresponding national or international standards.
This document must ALWAYS be kept with the product and have been read and
understood by the user.
If this product is electrically adjustable in height there is a risk of squeezing. The
product must therefore always be operated by or under the guidance of an
experienced adult, who has read and understood the importance of section 11 ”Safety
in use”.

Page 4
4. Technical data Flexi
Product name: Ropox FlexiElectric
Length of worktop = 60-300 cm (205-300 cm supported by three
legs)
Item numbers: Electrical30-66XXX: XXX = Length of worktop
The frame is always 5 cm shorter than the worktop
Height adjustment: 65–95 cm without worktop
Material: Welded steel tubes St. 37
Aluminium alloy 606045-T6
Stainless steel spindle and various plastic components
Surface treatment: Chromite, Powder coating, Standard RAL 9010, mat white
Max. load of frame: 150 kg evenly distributed over the entire worktop
Power supply: 230VAC / 2.5A / 50 Hz - Alternatively 100VAC / 50/60 Hz
Standby primary: ≤0,3W
Control voltage: 24VDC
Duty circle: Max. 10 % conform to 1 min. active / 9 min. pause
Speed: Approx. 32 mm/sec
Lifting time stroke 30 cm: Approx. 10 sec.
Temperature: 5-45°C
Air humidity: 5-85% (non-condensing)
Complaints: See complaints, page 28.
Manufacturer: Ropox A/S, DK-4700 Naestved, Tel.: [phone]

Page 5
5. Installation information
Minimum area for reinforcement of wall. Wall material must be suitable for screw mounting.
Area for electric and plumbing installations.
Max. load 150kg evenly distributed over the worktop up to 300cm in width, according to DS/EN
12182.
Minimum load capacity per screw/bolt:
40 kg
The fitter should always consider the material, condition and strength of the wall and use screws
and rawlplugs suitable for the specific wall type.

Page 6
It is advisable to place water supply and waste within the hatched area. Also it is important to use
flexible hoses for water supply and waste to ensure that the Flexi will move freely without obstacles
within the height adjustment range 65-95 cm. excl. worktop.
It is advisable to place the water supply and waste close to the sink. The drain may also be
installed in the floor.
Arrange for the fixed feed pipes on the wall to be pointing down, at a height of max. 40 cm.
This will ensure that the flexible feed pipes will always flex in a neat curve close to the wall
without kinking. A 90 degree valve with a 1/2" exposed thread is recommended.
The control unit complies with IP32/ll and must always be installed in accordance with the
national Heavy Current Regulations or corresponding international or national standards.
The cables to the control unit must be able to move freely during height adjustment of the Flexi.
For worktops with cut-outs the distance from either side of the worktop should be considered as
shown on the illustration.
10 cm
10 cm
Always keep 0,5
cm space all away
around the
worktop
Min.
10cm
Min.
10cm

Page 7
6. Flexi electric Quickstart Guide
Checks:
•Bolts are firmly tightened on the frame and into the wall
•Stop rings and washers are in place on the spindle inside the legs
•The spindle runs fully through each leg
•There are no obstructions to full movement
Tips:
Upstand to worktop back to prevent items or
water flowing over
Space all around of 5mms
Control Box must be mounted
on
Underside of worktop
Check any potential gaps with
adjacent units or worktops
-either fill the gaps with fascia or
use
Ropox safety strips.
For adjacent adjustable frames a
Safety
Strip / Smartbox should be used
for each frame.
Press DOWN button first
Fascias on all
three sides
Recommendations:
•Ropox recommendation is to always make use of fascias on all 3 sides
Start-up:
•The frame must move freely and unimpeded throughout height adjustment. Check all connections of
flexible hoses, cables etc. to make sure none of these parts or other items are trapped when frame is
operated
Trouble shooting: - No movement –Check mains and power connection to control box
•Check adapter cable with end resistor is connected correctly to control box
•If frame is supplied with safety stop, remove/dismount connection to safety stop and replace yellow
end resistor. If frame moves downwards now, safety stop has to be examined to check if it is activated,
has been bend with a radius of less than 20mm or has been damaged
•Check if label on control box describes a Flexi control with either 1 or 2 motors, corresponding to
number of motors on the frame
•If you hear several “clicks” when connecting to main power it means plugs between control box,
motors and control switch are not connected correct or pushed/plugged right in (under normal
circumstances the control box would “click” twice)
•Before use:
•If these frames are mounted/installed or rebuild together with other electrical components, the whole
product will be looked at as a new unit and must therefore undergo risk assessment, by which it can
receive CE-marking

Page 8
7. Mounting instructions
Prior to assembly check that all parts have been provided. See list of components, from
page 20. If supporting feet have been ordered, follow assembly of these under paragraph
for mounting of accessories first.
7.1 Assembly of frame
The equipment should always be assembled by competent personnel.
7.1.1 Push the left leg into the groove of the
lower side of the aluminium profile.
7.1.4 Push the motor with fittings onto
the spindle. If the motor is not
parallel with the leg then turn the
motor to vertical position, see
7.1.7
7.1.3 Push the connecting spindle
through the leg on the left side.
Push the stop ring onto the
connecting spindle so it faces the
leg.
Stop ring
7.1.2 Position the adjustable legs on the
aluminium profile
For frames with two legs, place one
leg on either side. For frames with
three legs, place the third leg at the
middle of the aluminium profile.
Secure each leg to the aluminium
profile with two bolts.
2,5 cm
recommended
Leg can move to the side

Page 9
7.1.5 All support arms, but 2, may be
pushed into the aluminium profile from
the right hand side to the required
position and fastened with two screws
on each support.
We recommend a maximum distance
between the support arms of 60 cm in
order to obtain optimum stability.
7.1.6 The left hand side support arm may
be pushed into the profile, positioned
direct on top of the left leg and fasten
it.
7.1.8 Push the right-hand leg into the
groove of the bottom side of the
aluminium profile and fasten it in a
distance of 2,5 cm from the edge of
the aluminium.
7.1.7 For worktop length 105-300 cm an
additional motor must be mounted as
described.
Place the washer and stop ring between
the motor and the right-hand leg so that
the washer faces the leg.
Stop ring
7.1.9 Place the motors at the illustrated distance
from either end of the aluminium profile
and fasten them.
21,5 cm
18,5 cm
7.1.10 The right hand side support arm may
be pushed into the profile, positioned
direct on top of the left leg and fasten
it.

Page 10
Where you have an adjustable leg always position a support arm directly over it. Do not
adjust the tilting of the arm supports that are positioned on top of the legs (see 6.5).
If the sink or hotplate is placed at the middle of the worktop, move the third leg if any, to the
right or left to ensure that the leg and support arm are fitted in the immediate vicinity of the
sink, hotplate etc.
7.2.1 Place the frame against the wall and
align it. Adjust the two threaded bolts
under the legs to ensure that the frame
is horizontal.
To obtain the correct height (65-95 cm
without worktop) adjust the threaded
bolt to each leg.
After mounting, turn the threaded
bolts up so they are hidden by the
leg.
Mark and drill the holes for fastening.
Fasten the frame to the wall by means
of screws and raw plugs suiting the
material of the wall.
7.2 Mounting the frame on the wall
7.1.11 Move the stop rings on the spindle
to both sides, so that the stop ring
always faces the leg. Secure it by
fastening the screw in the stop rings.
7.2.2 Misalignments up to 0,45 cm on the
wall may be adjusted by fitting the
provided spacers (0,15 cm)
between the legs and the wall.
Loosen the legs a bit and slide the
spacers in between the wall and the
legs, as required, at the top or
bottom depending on whether the
wall is vertical.