Roswell NV4 Lightbar Assembly Instructions

www.roswellmarine.co m
Installation & Usage Instructions
Part # C910-1722
NV4 Lightbar
REV 15-Nov-16
If you have any questions please call : 1-321-638-1331
Information: [email protected]

NV4 Installation Instructionsw w w. r o swe llmarine.c o m
2
PAC K AG E C ONTEN T S TOOLS NEEDED
(x1)
Wiring
Harness
THREADLOCKER
Heat Gun
Wire Strippers
& Crimps
1/8” & 5/32”
Allen Key
x4 x4
(x1) NV4 Lightbar
NOTES
You may need to provide wire for your tower and boat. You will need two fuses for the interior boat wiring. You
will need wire for both the lights and the LED interior light – enough length to run to your desired power source
or switch (depending on your install).
We recommend a minimum 18 gauge wire for powering both the lights and the interior LED. You must mount
an in-line fuse on the positive wire of each circuit between your battery and the switch. The in-line fuse is
designed to protect your wires and the lightbar in case of short circuit. We recommend using a 5 amp fuse.
MOUNTING OPTIONS
Your new NV4 Light Bar can be mounted anywhere on your tower – it has been designed to have the interior
LED facing down but can be mounted to face upward. The lights will rotate to face either direction so it’s up to
you to choose a suitable mounting location.
Both ends of the light bar are equipped with a speakon connector, however only one end needs to be plugged
in. This allows you to connect multiple lightbars on the tower without running a dedicated circuit for each.
AB
(x2) NV4 Lightbar
Clamps
x2 x4
Butt Splices
Hold the bar in the position you would like on your
tower (see recommendations for mounting options at
the beginning of these instructions).
Verify which of the 2 mounting positions will work best
for the location you have chosen.
Replace the rubber plugs in the extra holes you will
not use and attach the clamps to the holes that will be
used. (See Step B)
Standard Clamp Mounting Locations
Additional/Optional Clamp Mounting Locations
Install the 2 bottom halves of the clamps to the lightbar
in the locations chosen in Step A using the hardware
provided and a 5/32” allen key. Apply red Loctite to the
bolts first.
5/32”
x2
THREADLOCKER
Rubber plugs in unused holes

NV4 Installation Instructionsw w w. r o swe llmarine.c o m
3
E
CMount the lightbar to your tower and install the upper clamp halves. You have a choice of 2 different lengths of
mounting bolts in this step. Any tubing diameter of 2.5 - 3 inches requires the longer bolts. Anything 1.9 - 2.5 inches
requires the shorter bolts. Apply red Loctite to the bolts first.
1/8”
THREADLOCKER
FWith your boat and all switches turned off you can now
plug the speakon connector into the lightbar.
x4
x4
DLight Bar Wiring Harness
Function
Wire Color
Directional Lights +
Directional Lights -
Interior LED +
Interior LED -
Red
Black
Yellow
Blue
Directional LED Lights Interior LED Lights
RED
BLACK
YELLOW
BLUE
Crimp
2) Slide butt connectors over wiring harness
wires & corresponding tower wires. Crimp
each side of each connector.
3) Heat shrink the connectors with a heat gun.
4) Push excess wire back into tower.
1) Use wire strippers to expose 1/4” of wire on all wires.
x4
Locate your tower wires to connect your lightbar
wiring harness to.
Wiring harness Tower wires
Crimp