ROUSH F-150 2017 User manual

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The ROUSH®F-150SC
Welcome to the family! Thank you for bringing a new ROUSH®F-150 into your home. I have no doubt that this
vehicle will provide you with much enjoyment through the years of your ownership, and that you will receive more
compliments and second glances than you can imagine.
We like to say that “Between a race car and a road car… is a ROUSH®car.” What this means is that your F-150 is
a blend between our racing heritage and the OEM work that we do for all the major automakers. The experience we
have in engineering, manufacturing, prototyping, tooling, and calibrating are blended together to produce the
ROUSH®F-150.
This owner’s manual will cover some specics relating to the ROUSH®content
added to the Ford F-150. If you have any questions about the vehicle,
operation or maintenance, visit www.ROUSHperformance.com or
call us at 800.59.ROUSH (800.597.6874).

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Table of Contents
Section 1 - ROUSH®Components............................................................................................................................3
Section 2 - Engine Maintenance Information............................................................................................................7
Section 3 - Vehicle Characteristics .........................................................................................................................11
Section 4 - Vehicle Care Suggestions.....................................................................................................................12
Section 5 - General Information about the ROUSH®Limited Warranty ..................................................................16
Section 6 - ROUSH®Limited Warranty ...................................................................................................................20
Section 7 - How to Get Service for Non-Emissions ROUSH®Part(s) .....................................................................27
Section 8 - Federal Requirements for Emissions Warranties (ROUSHCharged®Vehicles only)............................28
Section 9 - California Requirements for Emissions Warranties (ROUSHCharged®Vehicles only).........................34
Section 10 - Additional Information about your Emissions Warranty Coverage, Under Federal and California
Requirements .......................................................................................................................................41
Section 11 - ROUSH®’s Warranty Coverage and Aftermarket Parts/Racing.............................................................44
Section 12 - Warranty Disclaimer and Limitation of Liability .....................................................................................45
Section 13 - Customer Assistance and How State Law Applies ...............................................................................46
Section 14 - California Proposition 65.......................................................................................................................47
Appendix A - Vacuum Schematic ...............................................................................................................................48
Appendix B - Supercharger Accessory Belt Routing Diagram ...................................................................................49
Appendix C - Summary Table.....................................................................................................................................50
ROUSH®F-150 Owner Registration Card ....................................................................................................................51

SECTION 1 – ROUSH®COMPONENTS
The different models of the ROUSH®F-150 all have varying content. Your truck may or may not include some of the
following components:
5.0L-4V Powertrain Equipped with the R2300 ROUSHcharger®System (SC Package Only)
From the factory, the 5.0L 4V V-8 produces 385 horsepower (hp) and 387 lb.-ft. of torque. Our enhanced system
increases maximum horsepower to 600 and torque to 554 lb.-ft. The system includes a unique R2300
ROUSHcharger®, upgraded fuel injectors, ROUSH®-designed intake manifold, intercooler assembly with radiator, and
our exclusive powertrain calibration.
ROUSH®Front Grille and Clearance Lighting
The ROUSH®F-150 is built upon the foundation of the new F-150, distinguishing itself with performance-inspired
design that stands out from the original. One of the key features is an aggressive style element that crosses the
vehicle from headlight to headlight.
ROUSH®Front Bumper Cover
The high-quality ROUSH®bumper cover extends the aggressive features from the grille to the bumper giving the
F-150 an additional element of ROUSH®styling.
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ROUSH®Fender Flares with Clearance Lighting
ROUSH® Fender Flares were specically engineered and designed to help protect the body from debris, while also
adding off-road inspired styling.
ROUSH®/ FOX 2.0 Performance Series Suspension System – Coilovers and Shocks with Boots
The ROUSH®/ Fox 2.0 Performance Series Suspension System raised the front end up to level out the overall height
of the truck, giving it a more aggressive stance. The adjustable height suspension has been tuned for improved
performance both on and off road.
ROUSH®20-inch Wheel with Mickey Thompson Baja ATZP3 305/55 Tires
The custom ROUSH®20-inch wheel with a ROUSH®center cap, gives your truck a unique look as well as a one-of-
a-kind wheel design. These wheels are wrapped in ultra-capable All-Terrain Mickey Thompson Baja ATZP3 305/55
Tires.
ROUSH®High-Performance Exhaust System
The ROUSH®exhaust systems are constructed from 304 stainless steel components to maximize system life. The
exhaust tips are made of chrome-ashed 304 stainless steel for improved appearance and durability, and our
exclusive mufer system gives your F-150 great sound and added performance. Due to varying state and local noise
ordinances, the ROUSH®exhaust system may not be a factory installed option. Instead, it is available for installation
by the end use customer and is intended to be used in accordance with the state and local noise ordinances.
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ROUSH®Badging
Permanently mounted on the vehicle, these badges further validate the authenticity of your ROUSH®F-150. Fender,
tailgate, and hood branding (locations vary by model) act as external identiers, while under the hood and on the
center console you can nd additional badging verifying the authenticity of this ROUSH®F-150. Some of these
badges are unique to your build and are only available on a full ROUSH®vehicle purchase.
ROUSH®F-150 Graphics
Designed and produced from high-quality, OEM-grade automotive graphic materials, the strong matte black nish
further accents your ROUSH® F-150. Refer to Section 3: Vehicle Care for specic maintenance directions. ROUSH®
F-150 Graphics may not be standard equipment on all models.
ROUSH®Front Windshield Banner
The front windshield banner boldly displays the ROUSH®name and announces the heritage of your truck.
ROUSH® 5.0L Engine Coil Covers
Under the hood, special attention is drawn to ROUSH®-branded high-quality coil covers molded in color with high-
lighted details. Designed to complement the design of the supercharger, these covers complete the look of the engine
compartment. These Coil Covers are optional on some models and are not available on all models.
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ROUSH®Molded Floor Liners (Fr./Rr.) by WeatherTech®
ROUSH®has teamed up with WeatherTech® to provide durable and stylish oor liners specically for the ROUSH®
F-150. Made in the USA, these mats are made to keep up with all the truck can do.
ROUSH®Square “R” Hitch Cover
A trailer hitch cover should never be bare. The ROUSH®Square “R” Hitch Cover will add superior style to any
ROUSH®F-150.
ROUSH® Locking Lug Nut Set with Key Bag
The ROUSH®Locking Lug Nut Set accents the ROUSH®20-inch wheel while also providing additional security for
your vehicle.
ROUSH®-Branded Revolution Soft Tonneau Cover by ExTang®
The high-quality soft tonneau provides an ultra-low prole weatherproof enclosure for the truck’s bed. An integrated
tension system provides instant fastening and a perfect t all in one easy step. Optional on all packages.
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SECTION 2 - ENGINE MAINTENANCE INFORMATION (Applicable to ROUSHcharged®Vehicles Only)
Before any repairs are made to your vehicle for any engine concern, please have your dealer contact ROUSH®
Performance Customer Service between the hours of 8 AM to 5 PM Eastern Standard Time, Monday through Friday,
at 800.59.ROUSH (800.597.6874) for diagnostic and repair assistance.
Your ROUSHcharged®F-150 has been uniquely calibrated by ROUSH®for proper operation of the powertrain system.
This calibration program may be accidentally erased if improperly accessed by any service tool having Powertrain
Control Module (PCM) ash capabilities. Instruct your service technician to contact ROUSH®before performing
service to the powertrain control system.
Engine Fuel
As your ROUSH®F-150 is a high-performance vehicle, it requires the use of premium unleaded fuel of at least 91
octane (R+M/2). Do not use fuel ethanol (E85), Diesel or other type of unapproved fuel. Do not use any type of octane
booster or other fuel additives as it may cause damage to the spark plugs, catalysts, and/or other emission control
devices. References to E85 fuel compatibility listed within the Ford provided ownership documents are not
applicable to this modied vehicle. Disregard references to E85 or Flex Fuel Vehicle as found within the Ford
manual and reference documents.
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Filter
Your vehicle is equipped with a lifetime fuel lter that is integrated with the fuel tank. Regular maintenance or
replacement is not needed.
Engine Oil and Filter
Change your oil every 6 months or 3,000 miles, whichever occurs rst, using the prescribed oil and lter in the Ford
owners manual. This should be done more frequently if high operating temperatures are encountered, or the
vehicle is run hard for extended periods such as on a racetrack. The use of synthetic oils will not void your engine
warranty, provided they are changed every 6 months or 3,000 miles, whichever occurs rst. The oil lter should be
replaced every time you change your oil.
Spark Plug Information
If equipped with a ROUSHcharger®, your ROUSH®F-150 will have ROUSH®spark plugs with a preset gap. If your
plugs need to be changed, contact ROUSH®Customer Service at 800.59.ROUSH for the correct part number. The
use of a non-ROUSH®approved spark plug may damage the engine and will void your warranty.
Cooling Systems
Your ROUSH® F-150 has two separate cooling systems – one for the engine and one for the intercooler. Both use a
50/50 mix of Motorcraft Specialty Orange Engine Coolant and distilled water. This coolant mix provides both proper
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lubrication for the pumps in the system and anti-freeze/anti-boil protection. Consult the Ford Owner’s Guide for
recommended uid replacement intervals.
Engine Coolant Fill Procedure
1) Fill the overow bottle to the full line with coolant.
2) Operate the engine until it reaches normal operating temperature.
3) Check the overow bottle and add coolant as necessary.
4) Re-check the overow bottle after the engine has cooled and, if necessary, add coolant to bring the level up to
the full line. Repeat steps 1-4 until no drop in coolant level is noted.
Intercooler Coolant Fill Procedure
Your ROUSH®F-150 is equipped with a single-core, air-to-water intercooler system with an electric water pump.
This provides a cooler air charge to the cylinders, allowing your engine to develop more power.
1) Add coolant until it is one inch (2.54 cm) from the top of the intercooler reservoir bottle.
2) Turn the ignition key to the “ON” position to turn on the intercooler pump and purge any trapped air in the
system. Repeat steps 1 and 2 until the reservoir stays at the full mark.
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Powertrain Control Module (PCM)
The calibration values contained in the Powertrain Control Module are the exclusive property of ROUSH®, and
contains highly proprietary, condential, and trade secret information of ROUSH®. User may not copy, reverse
engineer, create derivate works, transfer, loan, sell, lease, download, upload or disclose the calibration data contained
in your ROUSH®F-150 to others in any manner whatsoever. Any routine or systematic re-distribution of any portion of
ROUSH®’s calibration data is expressly prohibited.
Transmission
Your ROUSH® F-150 was calibrated using factory transmission components, therefore no modications are
recommended. Refer to the Ford owner’s manual for the recommended uid replacement intervals.
Traction Control
Your ROUSH®F-150 is equipped with traction control, which can only be disabled by the operator after the vehicle is
running. It is primarily intended for slippery road conditions. Due to the high acceleration capability of the ROUSH®
Truck, the traction control feature could engage while accelerating at wide-open throttle.
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