ROUSH F-150 2017 User manual

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The ROUSH®F-150SC
Welcome to the family! Thank you for bringing a new ROUSH®F-150 into your home. I have no doubt that this
vehicle will provide you with much enjoyment through the years of your ownership, and that you will receive more
compliments and second glances than you can imagine.
We like to say that “Between a race car and a road car… is a ROUSH®car.” What this means is that your F-150 is
a blend between our racing heritage and the OEM work that we do for all the major automakers. The experience we
have in engineering, manufacturing, prototyping, tooling, and calibrating are blended together to produce the
ROUSH®F-150.
This owner’s manual will cover some specics relating to the ROUSH®content
added to the Ford F-150. If you have any questions about the vehicle,
operation or maintenance, visit www.ROUSHperformance.com or
call us at 800.59.ROUSH (800.597.6874).

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Table of Contents
Section 1 - ROUSH®Components............................................................................................................................3
Section 2 - Engine Maintenance Information............................................................................................................7
Section 3 - Vehicle Characteristics .........................................................................................................................11
Section 4 - Vehicle Care Suggestions.....................................................................................................................12
Section 5 - General Information about the ROUSH®Limited Warranty ..................................................................16
Section 6 - ROUSH®Limited Warranty ...................................................................................................................20
Section 7 - How to Get Service for Non-Emissions ROUSH®Part(s) .....................................................................27
Section 8 - Federal Requirements for Emissions Warranties (ROUSHCharged®Vehicles only)............................28
Section 9 - California Requirements for Emissions Warranties (ROUSHCharged®Vehicles only).........................34
Section 10 - Additional Information about your Emissions Warranty Coverage, Under Federal and California
Requirements .......................................................................................................................................41
Section 11 - ROUSH®’s Warranty Coverage and Aftermarket Parts/Racing.............................................................44
Section 12 - Warranty Disclaimer and Limitation of Liability .....................................................................................45
Section 13 - Customer Assistance and How State Law Applies ...............................................................................46
Section 14 - California Proposition 65.......................................................................................................................47
Appendix A - Vacuum Schematic ...............................................................................................................................48
Appendix B - Supercharger Accessory Belt Routing Diagram ...................................................................................49
Appendix C - Summary Table.....................................................................................................................................50
ROUSH®F-150 Owner Registration Card ....................................................................................................................51

SECTION 1 – ROUSH®COMPONENTS
The different models of the ROUSH®F-150 all have varying content. Your truck may or may not include some of the
following components:
5.0L-4V Powertrain Equipped with the R2300 ROUSHcharger®System (SC Package Only)
From the factory, the 5.0L 4V V-8 produces 385 horsepower (hp) and 387 lb.-ft. of torque. Our enhanced system
increases maximum horsepower to 600 and torque to 554 lb.-ft. The system includes a unique R2300
ROUSHcharger®, upgraded fuel injectors, ROUSH®-designed intake manifold, intercooler assembly with radiator, and
our exclusive powertrain calibration.
ROUSH®Front Grille and Clearance Lighting
The ROUSH®F-150 is built upon the foundation of the new F-150, distinguishing itself with performance-inspired
design that stands out from the original. One of the key features is an aggressive style element that crosses the
vehicle from headlight to headlight.
ROUSH®Front Bumper Cover
The high-quality ROUSH®bumper cover extends the aggressive features from the grille to the bumper giving the
F-150 an additional element of ROUSH®styling.
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ROUSH®Fender Flares with Clearance Lighting
ROUSH® Fender Flares were specically engineered and designed to help protect the body from debris, while also
adding off-road inspired styling.
ROUSH®/ FOX 2.0 Performance Series Suspension System – Coilovers and Shocks with Boots
The ROUSH®/ Fox 2.0 Performance Series Suspension System raised the front end up to level out the overall height
of the truck, giving it a more aggressive stance. The adjustable height suspension has been tuned for improved
performance both on and off road.
ROUSH®20-inch Wheel with Mickey Thompson Baja ATZP3 305/55 Tires
The custom ROUSH®20-inch wheel with a ROUSH®center cap, gives your truck a unique look as well as a one-of-
a-kind wheel design. These wheels are wrapped in ultra-capable All-Terrain Mickey Thompson Baja ATZP3 305/55
Tires.
ROUSH®High-Performance Exhaust System
The ROUSH®exhaust systems are constructed from 304 stainless steel components to maximize system life. The
exhaust tips are made of chrome-ashed 304 stainless steel for improved appearance and durability, and our
exclusive mufer system gives your F-150 great sound and added performance. Due to varying state and local noise
ordinances, the ROUSH®exhaust system may not be a factory installed option. Instead, it is available for installation
by the end use customer and is intended to be used in accordance with the state and local noise ordinances.
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ROUSH®Badging
Permanently mounted on the vehicle, these badges further validate the authenticity of your ROUSH®F-150. Fender,
tailgate, and hood branding (locations vary by model) act as external identiers, while under the hood and on the
center console you can nd additional badging verifying the authenticity of this ROUSH®F-150. Some of these
badges are unique to your build and are only available on a full ROUSH®vehicle purchase.
ROUSH®F-150 Graphics
Designed and produced from high-quality, OEM-grade automotive graphic materials, the strong matte black nish
further accents your ROUSH® F-150. Refer to Section 3: Vehicle Care for specic maintenance directions. ROUSH®
F-150 Graphics may not be standard equipment on all models.
ROUSH®Front Windshield Banner
The front windshield banner boldly displays the ROUSH®name and announces the heritage of your truck.
ROUSH® 5.0L Engine Coil Covers
Under the hood, special attention is drawn to ROUSH®-branded high-quality coil covers molded in color with high-
lighted details. Designed to complement the design of the supercharger, these covers complete the look of the engine
compartment. These Coil Covers are optional on some models and are not available on all models.
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ROUSH®Molded Floor Liners (Fr./Rr.) by WeatherTech®
ROUSH®has teamed up with WeatherTech® to provide durable and stylish oor liners specically for the ROUSH®
F-150. Made in the USA, these mats are made to keep up with all the truck can do.
ROUSH®Square “R” Hitch Cover
A trailer hitch cover should never be bare. The ROUSH®Square “R” Hitch Cover will add superior style to any
ROUSH®F-150.
ROUSH® Locking Lug Nut Set with Key Bag
The ROUSH®Locking Lug Nut Set accents the ROUSH®20-inch wheel while also providing additional security for
your vehicle.
ROUSH®-Branded Revolution Soft Tonneau Cover by ExTang®
The high-quality soft tonneau provides an ultra-low prole weatherproof enclosure for the truck’s bed. An integrated
tension system provides instant fastening and a perfect t all in one easy step. Optional on all packages.
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SECTION 2 - ENGINE MAINTENANCE INFORMATION (Applicable to ROUSHcharged®Vehicles Only)
Before any repairs are made to your vehicle for any engine concern, please have your dealer contact ROUSH®
Performance Customer Service between the hours of 8 AM to 5 PM Eastern Standard Time, Monday through Friday,
at 800.59.ROUSH (800.597.6874) for diagnostic and repair assistance.
Your ROUSHcharged®F-150 has been uniquely calibrated by ROUSH®for proper operation of the powertrain system.
This calibration program may be accidentally erased if improperly accessed by any service tool having Powertrain
Control Module (PCM) ash capabilities. Instruct your service technician to contact ROUSH®before performing
service to the powertrain control system.
Engine Fuel
As your ROUSH®F-150 is a high-performance vehicle, it requires the use of premium unleaded fuel of at least 91
octane (R+M/2). Do not use fuel ethanol (E85), Diesel or other type of unapproved fuel. Do not use any type of octane
booster or other fuel additives as it may cause damage to the spark plugs, catalysts, and/or other emission control
devices. References to E85 fuel compatibility listed within the Ford provided ownership documents are not
applicable to this modied vehicle. Disregard references to E85 or Flex Fuel Vehicle as found within the Ford
manual and reference documents.
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Filter
Your vehicle is equipped with a lifetime fuel lter that is integrated with the fuel tank. Regular maintenance or
replacement is not needed.
Engine Oil and Filter
Change your oil every 6 months or 3,000 miles, whichever occurs rst, using the prescribed oil and lter in the Ford
owners manual. This should be done more frequently if high operating temperatures are encountered, or the
vehicle is run hard for extended periods such as on a racetrack. The use of synthetic oils will not void your engine
warranty, provided they are changed every 6 months or 3,000 miles, whichever occurs rst. The oil lter should be
replaced every time you change your oil.
Spark Plug Information
If equipped with a ROUSHcharger®, your ROUSH®F-150 will have ROUSH®spark plugs with a preset gap. If your
plugs need to be changed, contact ROUSH®Customer Service at 800.59.ROUSH for the correct part number. The
use of a non-ROUSH®approved spark plug may damage the engine and will void your warranty.
Cooling Systems
Your ROUSH® F-150 has two separate cooling systems – one for the engine and one for the intercooler. Both use a
50/50 mix of Motorcraft Specialty Orange Engine Coolant and distilled water. This coolant mix provides both proper
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lubrication for the pumps in the system and anti-freeze/anti-boil protection. Consult the Ford Owner’s Guide for
recommended uid replacement intervals.
Engine Coolant Fill Procedure
1) Fill the overow bottle to the full line with coolant.
2) Operate the engine until it reaches normal operating temperature.
3) Check the overow bottle and add coolant as necessary.
4) Re-check the overow bottle after the engine has cooled and, if necessary, add coolant to bring the level up to
the full line. Repeat steps 1-4 until no drop in coolant level is noted.
Intercooler Coolant Fill Procedure
Your ROUSH®F-150 is equipped with a single-core, air-to-water intercooler system with an electric water pump.
This provides a cooler air charge to the cylinders, allowing your engine to develop more power.
1) Add coolant until it is one inch (2.54 cm) from the top of the intercooler reservoir bottle.
2) Turn the ignition key to the “ON” position to turn on the intercooler pump and purge any trapped air in the
system. Repeat steps 1 and 2 until the reservoir stays at the full mark.
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Powertrain Control Module (PCM)
The calibration values contained in the Powertrain Control Module are the exclusive property of ROUSH®, and
contains highly proprietary, condential, and trade secret information of ROUSH®. User may not copy, reverse
engineer, create derivate works, transfer, loan, sell, lease, download, upload or disclose the calibration data contained
in your ROUSH®F-150 to others in any manner whatsoever. Any routine or systematic re-distribution of any portion of
ROUSH®’s calibration data is expressly prohibited.
Transmission
Your ROUSH® F-150 was calibrated using factory transmission components, therefore no modications are
recommended. Refer to the Ford owner’s manual for the recommended uid replacement intervals.
Traction Control
Your ROUSH®F-150 is equipped with traction control, which can only be disabled by the operator after the vehicle is
running. It is primarily intended for slippery road conditions. Due to the high acceleration capability of the ROUSH®
Truck, the traction control feature could engage while accelerating at wide-open throttle.
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SECTION 3 - VEHICLE CHARACTERISTICS
The objective in designing our vehicle’s conguration was to produce a true performance machine-one meant to be
driven. As such, you should know that your ROUSH®F-150 may have some characteristics that are unlike most
vehicles.
These include:
• A more aggressive sound from the standard High-Performance Exhaust System.
• Your ROUSH®F-150 is equipped with a FOX®2.0 Performance Suspension System which will provide a
different suspension feel compared to the OEM suspension. The ride quality is engineered and balanced to
alter the vehicle handling. In cases where the ride height is set higher than stock, you will notice more body roll
due to a higher center of gravity.
• More ground clearance is created by the addition of the FOX®suspension system and the ROUSH®20-inch
Wheel with Mickey Thompson®tires. This is important to keep in mind when driving over rough terrains.
• Due to the performance suspension equipped on the ROUSH®F-150, a snow plow or other functional element
should not be installed.
• The wide prole of the tires on your vehicle have a tendency to “telegraph” road irregularities such as crowned
or grooved pavement. This is not a defect in your vehicle; rather a pull or a push in your vehicle’s front end may
be due to road conditions.
• With the tread design on your ROUSH®F-150 wheel there will be an increase in noise while traveling at higher
speeds. 11

SECTION 4 - VEHICLE CARE SUGGESTIONS
INTERIOR
To keep your ROUSH®F-150 in like-new condition, perform regular maintenance using quality materials and proper
procedures. Carefully follow the manufacturer’s directions when using any product, and always test cleaning products
for suitability on an area that is inconspicuous. Always open your vehicle’s doors or windows when you are cleaning
the inside of your vehicle. NEVER use products such as gasoline or paint thinner to clean your vehicle as they are
dangerous to both you and your vehicle.
Leather
Real leather is not uniform and may have scars, scratches, and wrinkles. To clean your leather, use a mild soap or
leather cleaner and wipe it with a damp soft cloth. Buff the leather after cleaning with a dry, soft cloth. Regular
maintenance will protect the leather and help it retain its natural beauty.
Vinyl
Vinyl can be cleaned either with a mild soap and water solution or commercially available products. At times, it may be
necessary to use a soft bristled brush to remove stubborn stains or dirt from the surface.
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Fabric
Remove dust and loose dirt from fabric with a whisk broom or vacuum cleaner. Remove fresh stains immediately with
a fabric spot cleaner.
Carpet
Vacuum the carpet frequently to remove dirt. Ground-in dirt will make the carpet wear prematurely. Use a foam type
carpet shampoo periodically to keep your carpet looking new. Follow the instructions that are supplied with the
cleaner, but be careful to not oversaturate the carpet as it may take an excessive amount of time to dry.
EXTERIOR
Washing
To protect your vehicle’s exterior nish and graphic decals (if applicable), it is important to wash your vehicle often.
Industrial fallout, road tar, bird droppings, tree sap, and other foreign matter can damage the nish on your vehicle.
Generally, the longer the material remains in contact with the exterior nish or graphic decals, the more extensive the
damage that can occur. Damage that results from these and similar conditions is not covered under your vehicle’s
warranty, so care should be taken to inspect and keep your exterior clean.
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Wash your vehicle as soon as possible when it becomes dirty. Do not wash your vehicle in direct sunlight, but rather
park in a shady area. Before washing, rinse your vehicle with clean water to remove any surface contamination. Next,
wash the vehicle from top to bottom using a soft sponge or wash mitt with a mild vehicle wash soap. Finally, rinse the
vehicle thoroughly and wipe it dry with a soft towel or chamois. To complete the job, carefully clean the door jambs
and joints between the doors, hood, and trunk of your vehicle with a damp cloth. Never wipe a dry surface, as ne
scratches in your paint will result. The non-gloss paint nish of the front exterior grille and bumper cover should be
handled carefully as excessive contact will create smooth paint surfaces and effect gloss level.
ROUSH®recommends hand washing your vehicle. Please be aware that automatic car washes can damage the
vehicle in a number of ways; often the tire tracks used are too high and could damage the body components, or are
too narrow; the washing elements and rotating brushes can snag or catch on body components or accessories and
pull them off, or scratch the paint (which is especially visible on darker paint colors). If your F-150 is equipped with
decals, such as stripes, do not use a commercial or high-pressure wand on the striped surfaces or stripe edges.
Damage resulting from an automatic car wash or high-pressure wand is not covered under your warranty.
Some Other Suggestions:
Some types of car washes apply both high pressure and high temperatures to the vehicle, which can result in heat
distortion and loosening of the body styling components on the vehicle body. Therefore, be sure to observe the
following precautions:
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• Maintain a minimum distance of approximately 16 inches (40 cm) between the vehicle body and the wash
nozzle.
• When washing around the door glass, increase the distance to 40 inches (1m) and spray at right angles to the
glass surface.
Waxing
ROUSH®recommends that you wax your vehicle at least twice a year, or when painted surfaces do not shed water
well. Make sure your vehicle is clean and dry before waxing. As with washing, do not apply wax in direct sunlight.
Normal wear and tear may result in your vehicle’s nish having some minor scratches or chips. Many times minor
scratches can be removed with a ne polishing compound available at your local automotive store. Chips can be
touched up with paint readily available from your local Ford dealer. Your vehicle’s paint color is noted on your driver’s
door label installed by Ford at the time of manufacture. Never apply wax to any matte nish decals as it could cause
permanent discoloration and damage.
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SECTION 5 - GENERAL INFORMATION ABOUT THE ROUSH® LIMITED WARRANTY
ROUSH®is proud to offer you one of the most comprehensive warranties in the performance business, which is
subject to certain limitations and disclaimers further identied below.
This section provides an overview of the ROUSH® Limited Warranty. For specic details, you can refer to the ROUSH®
Limited Warranty Section below, or contact your authorized Ford Dealer who sells ROUSH®vehicles. We also offer a
toll-free customer service number for any consumer questions. You can reach us between the hours of 8 AM and
5 PM Eastern Standard Time, Monday through Friday, at 800.59.ROUSH (800.597.6874).
Maintain Your Vehicle Properly
Your glove box contains a Ford Schedule Maintenance Guide for reference and recording maintenance work
performed on your vehicle. Proper vehicle maintenance is the sole responsibility of the vehicle owner. ROUSH®
Performance Products and/or Ford Motor Company may deny you warranty coverage if you fail to keep records and
receipts that verify vehicle maintenance specied in the Ford Schedule Maintenance Guide has been performed.
When Does Your ROUSH®Warranty Begin?
Your ROUSH® warranty begins either the day you take delivery of your new vehicle or the day it is rst put into service
(for example, as a dealer demonstrator), whichever occurs rst. The vehicle’s original in-service date or warranty start
date (W.S.D.) is determined by Ford dealer OASIS (Online Automotive Service Information System) report.
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Should you ever require warranty repairs to any ROUSH®part on your vehicle, we recommend that you take your
vehicle to an authorized Ford Dealer that sells ROUSH®vehicles for service.
Who Pays For ROUSH®Warranty Repairs?
You will not be charged for covered warranty repairs made during the warranty periods identied in the ROUSH®
Limited Warranty for those ROUSH®parts installed by ROUSH®. All initial warranty claims are processed through your
dealer and the ROUSH® Performance corporate ofce in Plymouth, Michigan, regardless of where the vehicle was
purchased.
Vehicle Service
ROUSH® has authorized specic Ford Dealers to sell and service our vehicles. In case a service need arises we
suggest you contact the original selling dealer of your ROUSH®. ROUSH®works to ensure your continued
satisfaction. If this is not possible, you may take your vehicle to any authorized Ford Dealer that sells ROUSH®
vehicles for service. If you have a warranty claim, please contact your local Ford dealer that sells ROUSH®vehicles
or contact ROUSH®Performance Customer Service between 8 AM and 5 PM Eastern Standard Time, Monday
through Friday, at 800.59.ROUSH (800.597.6874). Please have available the vehicle identication number found in
the front windshield base or driver’s door jamb.
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Emergency Repairs
If you encounter an emergency where neither an authorized Ford Dealer that sells ROUSH®vehicles, nor any
authorized Ford Dealer is available to repair your vehicle and you must have repairs made by someone else,
ROUSH®may reimburse you for the cost of repairs (within reason) and with prior approval from ROUSH®. Be sure
to obtain the parts that were replaced along with a receipt for the repairs. Present both to your local authorized Ford
Dealer that sells ROUSH®vehicles, who will work with ROUSH®to determine if the repair is warrantable and
reimbursement is justied.
Customer Service
Customer satisfaction is a primary objective of ROUSH®, and we make every attempt to ensure that our owners are
satised. We recognize the importance of retaining customer condence in us after the purchase, and rely on those
Ford Dealers that sell ROUSH®vehicles to maintain effective customer relations.
If you have any questions or issues relating to your ROUSH®vehicle, we suggest you follow these steps:
1) First, contact your selling Ford Dealership salesperson or service advisor.
2) If your concerns remain unresolved after Step 1, please contact the dealership’s Sales Manager or Service
Manager.
3) If you are still unable to resolve your concern, please feel free to contact ROUSH®Performance Customer
Service between the hours of 8 AM and 5 PM Eastern Standard Time, Monday through Friday, at
800.59.ROUSH (800.597.6874). A ROUSH®representative will assist you in resolving your concern.
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Production Changes
ROUSH®and those authorized Ford dealers that sell ROUSH®vehicles reserve the right to make changes in vehicles
at any time without incurring any obligation to make the same or similar changes on vehicles previously built or sold.
Does The ROUSH®Warranty Apply In Other Countries?
The ROUSH®Limited Warranty described here applies to your vehicle if:
• It was originally sold or leased by a Ford dealer in the United States or U.S. Federalized Territories that sells
ROUSH®Performance Products, and it was originally registered/licensed and operated in the United States,
U.S. Federalized Territories, or Canada; or
• It was originally purchased through the Ford Export Operations Military Sales Program.
If you meet either of these two requirements, you have ROUSH®warranty coverage when you travel with your vehicle
outside of the United States or Canada. In some cases, you may have to pay the servicing authorized Ford Dealer
in a foreign country for a repair that is covered under the ROUSH®warranty. If this occurs, be sure to save the paid
repair order or invoice. For refund consideration, you should present your receipt to your U.S. or Canada authorized
Ford dealer that sells and services ROUSH®vehicles.
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SECTION 6 - ROUSH LIMITED WARRANTY
WHO IS COVERED
The vehicle is covered for the original purchaser of a new, genuine ROUSH® vehicle that has been uptted by the
ROUSH®factory with genuine ROUSH®parts and components (individually and collectively called “ROUSH®Part(s)”)
and purchased from an authorized Ford Dealer that sells ROUSH®vehicles. This Limited Warranty is transferable
from the original purchaser to subsequent owners within the warranty period. The term ‘’ROUSH®Part(s)’’ as used
in this Limited Warranty includes all ROUSH®-installed parts and components on the vehicle, unless the part is
separately called out in this warranty.
WARRANTY PERIOD AND COVERAGE FOR NON-EMISSION ROUSH®PART(S)
The warranty period for ROUSH®Part(s) (other than emissions-related ROUSH® Part(s)) will be the rst to occur of
3 years or 36,000 miles; subject to the limitations of coverage and exclusions identied below. The Warranty
Start Date is determined by the Ford dealer OASIS (Online Automotive Service Information System) report (as stated
in Section 5 - “When Does Your Warranty Begin”).
When installed, ROUSH® Part(s) will void the Ford warranty as it pertains to that specic part or component (i.e., a
ROUSH®suspension package will only void the Ford suspension warranty). The ROUSH®warranty only covers
defects in materials and workmanship of ROUSH®Part(s) and their installation, from the date and mileage
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