ROUSH F-150 User manual

ROUSH TRUCK SUPPLEMENTAL OWNERS GUIDE


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The ROUSH®F-150 OFF ROAD, SPORT, NITEMARE, RAPTOR AND F-250/F-350
Welcome to the family! Thank you for bringing a new ROUSH®truck into your home. I have no doubt that this
vehicle will provide you with much enjoyment through the years of your ownership, and that you will receive
more compliments and second glances than you can imagine.
We like to say that “Between a race car and a road car… is a ROUSH®car.” What this means is that your
truck is a blend between our racing heritage and the OEM work that we do for all the major automakers. The
experience we have in engineering, manufacturing, prototyping, tooling, and calibrating are blended together to
produce the ROUSH®F-Series Trucks.
This owner’s manual will cover some specics relating to the ROUSH®
content added to the Ford truck. If you have any questions about the
vehicle, operation or maintenance, visit www.ROUSHperformance.com or
call us at 800.59.ROUSH (800.597.6874).
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The ROUSH®F-150SC
Welcome to the family! Thank you for bringing a new ROUSH®F-150 into your home. I have no doubt that this
vehicle will provide you with much enjoyment through the years of your ownership, and that you will receive more
compliments and second glances than you can imagine.
We like to say that “Between a race car and a road car… is a ROUSH®car.” What this means is that your F-150 is
a blend between our racing heritage and the OEM work that we do for all the major automakers. The experience we
have in engineering, manufacturing, prototyping, tooling, and calibrating are blended together to produce the
ROUSH®F-150.
This owner’s manual will cover some specics relating to the ROUSH®content
added to the Ford F-150. If you have any questions about the vehicle,
operation or maintenance, visit www.ROUSHperformance.com or
call us at 800.59.ROUSH (800.597.6874).

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Table of Contents
Section 1 - ROUSH®Components .................................................................................................................................................................................................3
Section 2 - Vehicle Characteristics ............................................................................................................................................................................................9
Section 3 - Vehicle Care Suggestions .................................................................................................................................................................................. 13
Section 4 - General Information about the ROUSH®Limited Warranty.................................................................................................. 17
Section 5 - ROUSH®Limited Warranty.................................................................................................................................................................................22
Section 6 - How to Get Service for Non-Emissions ROUSH®Part(s) .....................................................................................................27
Section 7 - ROUSH®’s Warranty Coverage and Aftermarket Parts/Racing ..........................................................................................28
Section 8 - Warranty Disclaimer and Limitation of Liability..........................................................................................................................29
Section 9 - Customer Assistance and How State Law Applies.................................................................................................................... 30
Section 10 - California Proposition 65 ................................................................................................................................................................................... 31
ROUSH®Vehicle Owner Registration Card .................................................................................................................................................................................33

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SECTION 1 – ROUSH®COMPONENTS
The different models of the ROUSH®Trucks all have varying content. Your truck may or may not include some
of the following components:
ROUSH®Front Grille and Signature Lighting
The ROUSH®F-150 / F-250 / F-350 are built upon the foundation of the new truck platform, distinguishing itself
with performance-inspired design that stands out from the original. One of the key features is an aggressive
style element that crosses the vehicle from headlight to headlight.
ROUSH®Front Bumper Cover
The high-quality ROUSH®bumper cover extends the aggressive features from the grille to the bumper giving the
F-150 / F-250 / F-350 an additional element of ROUSH®styling.
ROUSH®Fender Flares with Signature Lighting
ROUSH® Fender Flares were specically engineered and designed to help protect the body from debris, while
also adding off-road inspired styling. When viewing the color harmony of body colored fender ares, the
difference in angles of the surface of the painted panels reect light differently, which may cause the illusion of
color mis-match. Match surfaces of similar angles when viewing for color harmony concerns.

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ROUSH®/ FOX 2.0 Performance Series Suspension System – Coilovers and Shocks with Boots (F-150 only)
The ROUSH®/ Fox 2.0 Performance Series Suspension System raised the front end up to level out the overall
height of the truck, giving it a more aggressive stance. The adjustable height suspension has been tuned for
improved performance both on and off road.
ROUSH®Super Duty / FOX 2.0 Performance Series Suspension System – Shocks and Steering Stabilizer
The ROUSH®Super Duty / FOX 2.0 Performance Series Suspension System raised the front end up to level out
the overall height of the truck, giving it a more aggressive stance. The suspension has been tuned for improved
performance both on and off road.
ROUSH®20-inch Wheel with General Grabber A/T X Tires (F-150 only)
The custom ROUSH®20-inch wheel with a ROUSH®center cap, gives your truck a unique look as well as a
one-of-a-kind wheel design. These wheels are wrapped in ultra-capable All-Terrain General Grabber A/T X
305/55 Tires.
ROUSH®22-inch Wheel with Continental CrossContact LX20 Tires (Sport and Nitemare only)
Bringing a street look to the F-150, the Nitemare and Sport package features a large 22” wheel with street
performance Continental tires in a beefy 285/45R22 size.

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ROUSH®20-inch Bead Protection Wheel with BF Goodrich All Terrain T/A KO2 (Raptor and Super Duty only)
The 35-inch BFG A/T KO2 has unparalleled off-road capabilities while still achieving great on-road manners.
Matching this with a bold 20” wheel with exclusive color-choice bead protection ring, the ROUSH®Raptor /
Super Duty is ready for action. Select between the provided ROUSH®trim ring color and know that your wheel
will be protected from curb rash and off road damage through its hard Nylon based core.
ROUSH®High-Performance Exhaust System
The ROUSH®exhaust systems are constructed from 304 stainless steel components to maximize system life. The
exhaust tips are made of 304 stainless steel for improved appearance and durability, and our exclusive mufer
system gives your truck great sound and added performance.
ROUSH®Active Performance Exhaust
The rst of its kind, the patent-pending ROUSH®Active Performance Exhaust system gives you the ability
to choose just how loud you want to sound. Our Active Exhaust system gives you the power to change the
volume of the exhaust at the tips of your ngers. Digitally controlled via mobile application or by changing
switch positions, you can tailor the system from closed to fully automatic to fully open, including an option
for your own custom calibration. Programming instructions for the custom setting can be found at the ROUSH®
Performance website.

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*OFF ROAD AND CUSTOM SETTINGS ARE FOR OFF-ROAD USE ONLY”
“Dongle should only be installed for calibration purposes and not left in the vehicle permanently. Check and
ensure that the installation of the WiFi dongle does not impede the physical performance of any normal driving
activities. If a situation occurs in which the installed dongle protrudes too far into the under-dash area and
physically impedes driving functions, you must unplug the dongle from the OBD/J1962 Connector Port and
contact ROUSH®Performance for further instruction.”
ROUSH®Badging
Permanently mounted on the vehicle, these badges further validate the authenticity of your ROUSH®truck.
Fender, tailgate, and hood branding (locations vary by model) act as external identiers, while under the hood
and on the center console you can nd additional badging verifying the authenticity of this ROUSH®. Some of
these badges are unique to your build and are only available on a full ROUSH®vehicle purchase.
ROUSH®Graphics
Designed and produced from high-quality, OEM-grade automotive graphic materials, the strong matte black
nish further accents your ROUSH® truck. Refer to Section 3: Vehicle Care for specic maintenance directions.
ROUSH®Graphics may not be standard equipment on all models.
ROUSH®Front Windshield Banner
The front windshield banner boldly displays the ROUSH®name and announces the heritage of your truck.

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ROUSH®Molded Floor Liners (Fr./Rr.) by WeatherTech®
ROUSH®has teamed up with WeatherTech® to provide durable and stylish oor liners specically for the ROUSH®
truck line. Made in the USA, these mats are made to keep up with all the truck can do.
ROUSH®Square “R” Hitch Cover
A trailer hitch cover should never be bare. The ROUSH®Square “R” Hitch Cover will add superior style to any
ROUSH®truck.
ROUSH®Locking Lug Nut Set with Key Bag
The ROUSH®Locking Lug Nut Set accents the ROUSH® 20-inch / 22-inch wheel while also providing additional
security for your vehicle.
ROUSH®-Branded Revolution Soft Tonneau Cover by ExTang®
The high-quality soft tonneau provides an ultra-low prole weatherproof enclosure for the truck’s bed. An
integrated tension system provides instant fastening and a perfect t all in one easy step. Optional on all
packages.

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ROUSH®Console Vault
Adding a layer of protection to your valuables within the cab of your F-Series, ROUSH®offers a locking center
console vault with customer set combination lock.
ROUSH®Utility Kit
While your truck is extremely capable from the start, it is always safe to travel with some basic recovery tools
such as tow straps, D links, gloves and other trail-useful items.

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SECTION 2 - VEHICLE CHARACTERISTICS
Suspension Adjustments
If suspension adjustments are made, the residue from the tamper proof labels should only be removed using
soap and water. Dry using a soft cloth.
Some ROUSH®vehicles may be equipped with adjustable suspension components. Changing ROUSH®factory
settings may change the vehicles ride, handling and dynamic responses. All Roush vehicles meet the
requirements of FMVSS 126 & 135 as delivered utilizing the factory settings.
The vehicle owner will be responsible for, and liable for, the resulting vehicle dynamic behavior if the
suspension is adjusted away from the factory settings. It is recommended that a vehicle dynamics expert is
consulted before adjusting suspension components.

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The objective in designing our vehicle’s conguration was to produce a true performance machine-one meant
to be driven. As such, you should know that your ROUSH®truck may have some characteristics that are unlike
most vehicles.
These include:
• A more aggressive sound from the standard High-Performance Exhaust System.
• Your ROUSH®F-Series is equipped with a FOX®Performance Suspension System which will provide a
different suspension feel compared to the OEM suspension. The ride quality is engineered and balanced
to alter the vehicle handling. In cases where the ride height is set higher than stock, you will notice more
body roll due to a higher center of gravity.
• More ground clearance is created by the addition of the FOX®suspension system and the ROUSH®20-inch
Wheel with all terrain tires. This is important to keep in mind when driving over rough terrains.
• Due to the performance suspension equipped on the ROUSH®F-Series, a snow plow or other functional
element should not be installed.
• The wide prole of the tires on your vehicle have a tendency to “telegraph” road irregularities such
as crowned or grooved pavement. This is not a defect in your vehicle; rather a pull or a push in your
vehicle’s front end may be due to road conditions.
• With the tread design on your ROUSH®truck wheel there will be an increase in noise while traveling at
higher speeds.

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Spare Tire
Caution, if the vehicle has four-wheel drive and a different size spare tire is installed, do not drive in four-
wheel drive until the at tire is repaired and/or replaced. When the spare tire is used, driving characteristics
may be affected, do not drive more than 55mph (88km/h), do not pull a trailer, and do not drive more than
50 miles. Note, if spare tire is used on rear axle, warning lights will appear. Once original tire is re-installed,
warning lights will go away.
ACTIVE PARK ASSIST (IF EQUIPPED)
WARNING – THIS SYSTEM HAS BEEN MODIFIED BY ROUSH AT THE TIME OF VEHICLE UPFIT. AS SUCH, IF THERE
ARE SERVICE ISSUES WITH THIS SYSTEM, PLEASE CONTACT ROUSH®CUSTOMER SERVICE. THIS SYSTEM SHOULD
WORK AS INTENDED BY FORD ON AN UN-ALTERED VEHICLE. THIS SYSTEM IS DESIGNED TO BE A PARKING AID.
THE SYSTEM MAY NOT WORK IN ALL CONDITIONS, AND IT CANNOT REPLACE THE DRIVER’S ATTENTION AND
JUDGEMENT. THE DRIVER IS RESPONSIBLE FOR AVOIDING HAZARDS AND MAINTAINING A SAFE DISTANCE AND
SPEED, EVEN WHEN THE SYSTEM IS IN USE.
NOTE: THE DRIVER IS ALWAYS RESPONSIBLE FOR CONTROLLING THE VEHICLE, SUPERVISING THE SYSTEM AND
INTERVENING IF REQUIRED. THE SENSORS MAY NOT DETECT OBJECTS IN HEAVY RAIN OR OTHER CONDITIONS
THAT CAUSE DISRUPTIVE REFLECTIONS. THE SENSORS MAY NOT DETECT OBJECTS WITH SURFACES THAT ABSORB
ULTRASONIC WAVES.

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DO NOT USE THE SYSTEM IF:
• A FOREIGN OBJECT (SUCH AS A BIKE RACK OR TRAILER) IS ATTACHED TO THE FRONT OR REAR OF YOUR
VEHICLE OR AT ANOTHER LOCATION CLOSE TO THE SENSORS.
• AN OVERHANGING OBJECT (SUCH AS A SURFBOARD OR CANOE) IS LOADED IN THE CARGO AREA.
• THE FRONT BUMPER OR SIDE SENSORS ARE DAMAGED OR OBSTRUCTED BY A FOREIGN OBJECT.
• A MINI-SPARE TIRE IS IN USE OR ONE OF THE FOUR TIRES IS A DIFFERENT SIZE THAN THE OTHER THREE
TIRES.

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SECTION 3 - VEHICLE CARE SUGGESTIONS
INTERIOR
To keep your ROUSH®F-Series in like-new condition, perform regular maintenance using quality materials
and proper procedures. Carefully follow the manufacturer’s directions when using any product, and always test
cleaning products for suitability on an area that is inconspicuous. Always open your vehicle’s doors or windows
when you are cleaning the inside of your vehicle. NEVER use products such as gasoline or paint thinner to
clean your vehicle as they are dangerous to both you and your vehicle.
Leather
Real leather is not uniform and may have scars, scratches, and wrinkles. To clean your leather, use a mild soap
or leather cleaner and wipe it with a damp soft cloth. Buff the leather after cleaning with a dry, soft cloth.
Regular maintenance will protect the leather and help it retain its natural beauty.
Vinyl
Vinyl can be cleaned either with a mild soap and water solution or commercially available products. At times, it
may be necessary to use a soft bristled brush to remove stubborn stains or dirt from the surface.

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Fabric
Remove dust and loose dirt from fabric with a whisk broom or vacuum cleaner. Remove fresh stains
immediately with a fabric spot cleaner.
Carpet
Vacuum the carpet frequently to remove dirt. Ground-in dirt will make the carpet wear prematurely. Use a foam
type carpet shampoo periodically to keep your carpet looking new. Follow the instructions that are supplied
with the cleaner, but be careful to not oversaturate the carpet as it may take an excessive amount of time to
dry.
EXTERIOR
Washing
To protect your vehicle’s exterior nish and graphic decals (if applicable), it is important to wash your vehicle
often. Industrial fallout, road tar, bird droppings, tree sap, and other foreign matter can damage the nish on
your vehicle.
Generally, the longer the material remains in contact with the exterior nish or graphic decals, the more
extensive the damage that can occur. Damage that results from these and similar conditions is not covered
under your vehicle’s warranty, so care should be taken to inspect and keep your exterior clean.

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Wash your vehicle as soon as possible when it becomes dirty. Do not wash your vehicle in direct sunlight,
but rather park in a shady area. Before washing, rinse your vehicle with clean water to remove any surface
contamination. Next, wash the vehicle from top to bottom using a soft sponge or wash mitt with a mild vehicle
wash soap. Finally, rinse the vehicle thoroughly and wipe it dry with a soft towel or chamois. To complete the
job, carefully clean the door jambs and joints between the doors, hood, and trunk of your vehicle with a damp
cloth. Never wipe a dry surface, as ne scratches in your paint will result. The non-gloss paint nish of the
front exterior grille and bumper cover should be handled carefully as excessive contact will create smooth paint
surfaces and effect gloss level.
ROUSH®recommends hand washing your vehicle. Please be aware that automatic car washes can damage the
vehicle in a number of ways; often the tire tracks used are too high and could damage the body components,
or are too narrow; the washing elements and rotating brushes can snag or catch on body components or
accessories and pull them off, or scratch the paint (which is especially visible on darker paint colors). If your
vehicle is equipped with decals, such as stripes, do not use a commercial or high-pressure wand on the striped
surfaces or stripe edges. Damage resulting from an automatic car wash or high-pressure wand is not covered
under your warranty.

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Some Other Suggestions:
Some types of car washes apply both high pressure and high temperatures to the vehicle, which can result
in heat distortion and loosening of the body styling components on the vehicle body. Therefore, be sure to
observe the following precautions:
• Maintain a minimum distance of approximately 16 inches (40 cm) between the vehicle body and the wash
nozzle.
• When washing around the door glass, increase the distance to 40 inches (1m) and spray at right angles to
the glass surface.
Waxing
ROUSH®recommends that you wax your vehicle at least twice a year, or when painted surfaces do not shed
water well. Make sure your vehicle is clean and dry before waxing. As with washing, do not apply wax in direct
sunlight.
Normal wear and tear may result in your vehicle’s nish having some minor scratches or chips. Many times
minor scratches can be removed with a ne polishing compound available at your local automotive store. Chips
can be touched up with paint readily available from your local Ford dealer. Your vehicle’s paint color is noted
on your driver’s door label installed by Ford at the time of manufacture. Never apply wax to any matte nish
decals as it could cause permanent discoloration and damage.

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SECTION 4- GENERAL INFORMATION ABOUT THE ROUSH®LIMITED WARRANTY
ROUSH®is proud to offer you one of the most comprehensive warranties in the performance business, which is
subject to certain limitations and disclaimers further identied below.
This section provides an overview of the ROUSH® Limited Warranty. For specic details, you can refer to the
ROUSH®Limited Warranty Section below, or contact your authorized Ford Dealer who sells ROUSH®vehicles. We
also offer a toll-free customer service number for any consumer questions. You can reach us between the hours
of 8 AM and 5 PM Eastern Standard Time, Monday through Friday, at 800.59.ROUSH (800.597.6874).
Maintain Your Vehicle Properly
Your glove box contains a Ford Schedule Maintenance Guide for reference and recording maintenance work
performed on your vehicle. Proper vehicle maintenance is the sole responsibility of the vehicle owner. ROUSH®
Performance Products and/or Ford Motor Company may deny you warranty coverage if you fail to keep records
and receipts that verify vehicle maintenance specied in the Ford Schedule Maintenance Guide has been
performed.

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When Does Your ROUSH®Warranty Begin?
Your ROUSH® warranty begins either the day you take delivery of your new vehicle or the day it is rst put into
service (for example, as a dealer demonstrator), whichever occurs rst. The vehicle’s original in-service date or
warranty start date (W.S.D.) is determined by Ford dealer OASIS (Online Automotive Service Information System)
report.
Should you ever require warranty repairs to any ROUSH®part on your vehicle, we recommend that you take
your vehicle to an authorized Ford Dealer that sells ROUSH®vehicles for service.
Who Pays For ROUSH®Warranty Repairs?
You will not be charged for covered warranty repairs made during the warranty periods identied in the ROUSH®
Limited Warranty for those ROUSH®parts installed by ROUSH®. All initial warranty claims are processed through
your dealer and the ROUSH® Performance corporate ofce in Plymouth, Michigan, regardless of where the
vehicle was purchased.
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