Rovin TCA590 Parts list manual

ASSEMBLY & OPERATION INSTRUCTIONS FOR
OUTDOOR 316 MARINE GAS BARBECUE
FOR MODEL# ROVIN BBQWF
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SAFETY INSTRUCTIONS
READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE
YOUR BARBECUE IS PROPERLY ASSEMBLED, INSTALLED AND
MAINTAINED. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT
IN SERIOUS INJURIES AND/OR PROPERTY DAMAGE.
THESE INSTRUCTIONS SHOULD BE KEPT BY THE BARBECUE USER
FOR FUTURE REFERENCE.
IF YOU SMELL GAS!
1. Shut off gas to the barbecue.
2. Extinguish any open flame.
3. Open the lid.
4. If odour continues, keep away from the barbecue and immediately call your
gas supplier or the fire department.
FOR YOUR SAFETY
• Do not store or use flammable vapours or liquids in the vicinity of this
barbecue or any other appliance, including empty or spare gas cylinders.
• Keep the fuel hose and any electrical cords away from hot surface. Protect
hose from dripping grease. Avoid unnecessary twisting of hose. Visually
inspect hose for cuts, cracks, excessive wear or other damages, prior to
each use. Replace hose if necessary.
• When cooking with oil/grease, do not allow the oil/grease to exceed 175!ºC
(350!ºF). Do not store or use extra cooking oil in the vicinity of this
barbecue or any other appliance.
• Never test for gas leaks with a lit match or open flame. Never light the
barbecue with the lid closed.
• Never lean over cooking surface while lighting the barbecue or while
cooking. Use specialised barbecue tools with insulated oven mitts when
operating the barbecue.
• Ensure heat is on LOW if cooking with lid closed. Don’t leave
unsupervised.
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SAFETY INSTRUCTIONS
The parts that make up the fuel system are designed for operation with the
ROVIN BBQWF only. They must not be replaced with any other brand. (See
parts list for replacement items.) DO NOT MODIFY THIS APPLIANCE.
Ensure appliance has been installed properly. If any faults are detected please
contact a qualified maintenance operator for service before attempting to use
the barbecue again.
•DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE
WHILE IT IS IN OPERATION.
•DO NOT USE OR STORE FLAMMABLE MATERIALS IN OR NEAR THIS
APPLIANCE.
•DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
PLACEMENT OF YOUR BARBECUE
Do not use this BBQ indoors, or in garages, porches, breezeways, sheds or
other enclosed areas. Your barbecue is to be used outdoors only and at least
500!mm (50!cm) from the back and side of any combustible surface. The
barbecue should not be placed under any surface that could burn. Do not
obstruct the flow of combustion and ventilation around the barbecue’s housing.
This barbecue shall only be used in above ground open-air situations with
natural ventilation, without stagnant areas, where possible gas leakage and
products of the combustion can be rapidly dispersed by wind and natural
convention.
Any enclosure in which the barbecue is
used shall comply with one of the
following:
• An enclosure with walls on all sides
but at least one permanent opening
at ground level and no overhead
cover/ceiling (e.g courtyard). (see
figure 1 in appendix)
• Within a partial enclosure that includes an overhead cover but no more
than two walls. (see figure 2 and 3)
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For a partial enclosure that includes an overhead cover and more than two
walls, the following shall apply:
• At least 25% total surrounding is completely open and at least 30% of
remaining wall area is open and unrestricted. (see figure 4 and 5)
• In the case of balconies, at least 20% of the total side, back and front wall
areas shall be and remain open and unrestricted.
APPENDIX
The following figures are diagrammatical representations of outdoor areas.
These are examples only but the same principles apply to any other shaped
area.
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SAFETY INSTRUCTIONS
INSTALLATION OF COOKING PLATE
The cooking plate must be installed in the correct orientation, with the grill
section located on the right-hand side where the burner ports are well
protected. Incorrect installation may lead to a hazardous situation.
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DO
NOT
ever allow
children near
the BBQ during
and after cooking.
BBQ surfaces can get
very hot during cooking.
HOT
SURFACES.
Wait for BBQ to
completely cool
down before cleaning,
handling, or storing away.

SAFETY INSTRUCTIONS
WHAT IS LPG?
LPG is gas fuel compressed until it turns into a liquid, then stored in a bottle or
cylinder under pressure for easy transport.
LPG is a mix of butane and propane. In Australia this mixture is usually quite
consistent, but in other countries such as New Zealand the mixture can vary a
lot more. This ROVIN barbecue has been tested and approved for Australia
only.
CONNECTING GAS CYLINDER
This BBQ has been designed for use with a 9kg LPG bottle. It comes with a
hose and regulator which reduces the gas pressure from the LPG cylinder.
The data plate on the barbecue indicates the correct pressure “Burner
pressure: 2.75!kPa.”
Warning: DO NOT USE AN ADAPTOR AT THE CYLINDER CONNECTION.
Follow these instructions carefully when connecting the gas cylinder:
• Before connecting, inspect the hose, its fittings and rubber seals. If there
are any signs of cracking, splitting or excessive wear, replace the hose.
• Make sure the hose connection at the appliance is tightened firmly with a
spanner.
• Once the hose is connected, conduct this
leak test: Turn the gas on at the cylinder, but
don’t turn on the BBQ. If there is a leak,
bubbles should appear, or you will be able
to smell gas. (Do not attempt to use the
BBQ if a leak is found. Replace the hose, or
have it tested by a qualified gas technician.
• While in use, keep the hose unobstructed
and free of kinks.
Thread size: 1.312-5AMCE-2G-RH-INT
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SAFETY INSTRUCTIONS
Failure to follow these instructions may result in an explosion of fire that may
cause property damage, serious injury or death.
BEFORE USING BARBECUE
• Remove any protective packaging used during transit.
• Make sure the LPG cylinder valve is in its full OFF position.
• Make sure the barbecue control knob is in the OFF position.
• Inspect valve connection port and regulator assembly for damage or
debris. Remove any debris. Inspect hose for damage or excessive wear.
• Connect regulator assembly to the LPG cylinder.
• Keep hose away from any source of heat.
• Open LPG cylinder valve fully. Use a soapy water solution to check all
connections for leaks before attempting to light the burner. If a leak is
found, turn off the gas cylinder and do not use the barbecue until repaired
by a qualified gas technician.
Do not attempt repairs yourself.
Note: This barbecue must only be used with a gas cylinder that is equipped
with an overfilling prevention device (O.P.D.)
LIGHTING YOUR BARBECUE
• Ensure control knob is in the OFF position and the barbecue lid is open.
• Turn the LPG cylinder ON.
• Push in the BBQ control knob and keep pressing whilst turning counter
clockwise to the HI position. This should ignite the burner. Keep the control
knob pressed in for a further 10 seconds while the burner warms up.
• If the burner goes out after releasing the control knob, wait a few minutes
for the gas build up to clear, then repeat previous step.
• Adjust the heat to your desired level by turning to the HI or LOW positions.
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MANUAL IGNITION
Insert a 100mm lit match into the ignition hole located at the end of the BBQ.
Only turn the control knob ON after the lit match is in position. If unsuccessful,
wait 1 minute before trying again to allow any accumulated gas to disperse.
TURNING OFF YOUR BARBECUE
• First turn off the LPG cylinder and allow for the gas in the hose to burn out.
• Then turn the barbecue off by pressing in the control knob from the HI
position and turning it clockwise to the OFF position.
FIRST TIME USE (AFTER PURCHASE)
It is important that the barbecue is lit and allowed to operate for at least 30
minutes before any food is placed on it. Some smoke may appear during this
time which is normal. This will help rid the barbecue of preservatives and oils
used during the manufacturing process. After this initial burn off period, spray
the cooking surfaces with cooking oil to prevent food from sticking.
CARE AND MAINTENANCE
There is very little care and maintenance required for this barbecue. However
following these simple instructions will improve the longevity and quality of
your barbecue.
• Most parts on the ROVIN BBQWF are made of 316 stainless steel (see
parts list). It can be cleaned easily with warm soapy water, or stainless
steel cleaner.
• The drip pan is the same as the outer body and can be cleaned with warm
soapy water and a scraper. The drip pan must be kept clean and free of
heavy build-ups for the barbecue to function properly and to eliminate flare-
ups.
• Use warm soapy water to clean the inside of the barbecue. Do not allow
grease to build up. Ensure glass top has cooled down before cleaning.
• The drain channel must be kept clear of grease and food particles to allow
grease to drain properly.
• Keep barbecue out of the weather when not in use.
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• Allow the barbecue to cool down for at least 30 minutes before moving or
packing away. Surface temperatures can get very hot. Use oven mitts to
open and close the lid and don’t touch any part of the BBQ with your skin.
• Keep children away from the BBQ while in use, and for at least 30 minutes
afterwards. Gas cylinders must be stored out of reach of children.
PARTS BREAKDOWN
REF#
DESCRIPTION
QTY
MATERIAL
1
Body Assembly
1 SET
SUS 316
2
Lid Assembly
1 SET
SUS 316
3
Lid Handle
1 PC
SUS 316
4
Glass Window
1 PC
GLASS
5
Knob Base
1 PC
SUS 316
6
Control Box Inclosure
1 PC
SUS 316
7
Knob
1 PC
PLASTIC
8
Latch
2 PCS
SUS 201
9
Thermal Insulation Board
1 PC
SUS 316
10
Valve
1 PC
11
Thermocouple
1 PC
12
Ignition Wire
1 PC
13
Legs
1 SET
SUS 316
14
Drip Guard Assembly
2 PCS
15
Shelf Assembly
1 PC
SUS 316
16
Burner
1 PC
SUS 201
17
Cooking Plate
1 PC
CAST IRON
18
Grease Pan
1 PC
SUS 316
19
Thermometer
1 PC
20
Regulator Hose
1PC
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ILLUSTRATED PARTS
Make
ROVIN
Model Name
ROVIN BBQWF
Item #
TCA590
Gas Type
LPG
Burner Pressure
2.75!kPa
Gas Input Rate
13.5!MJ/h
Orifice Size
1.05!mm
Importer
Menace Marine Pty. Ltd.
Certificate No
GMK10674
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TROUBLE SHOOTING
Spider and Insect warning: Spiders and insects can nest in burners and
cause the gas flow to be irregular. This can be very dangerous and could
cause an unexpected fire hazard to occur.
You should inspect the burners at least once a year or immediately after any of
the following situations:
• The smell of gas in conjunction with the burner flames appearing yellow.
• The cooking plate does not reach full temperature.
• The cooking plate heats unevenly.
• The burners make popping noises.
If the barbecue doesn’t function properly, use the following checklist to trouble
shoot possible issues before contacting your dealer for service.
For service or replacement parts, contact your local stockist:"
Web: roadtechmarine.com.au
Burner goes out when control
knob released.
Hold in the control knob for 6-10 seconds
when lighting to allow the automatic gas
shut-off sensor time to warm up.
Grill won’t light when the control
knob is pressed and turned.
Make sure the LPG cylinder is turned ON.
Check burner ports for any blockage. Use
soft wire brush to clear plugged ports.
Check the gas orifice (opening) on the
burner for possible obstruction.
If orifice is blocked, clean it with a needle or
thin wire. (never use a wooden pick).
Low heat with knob on HI
Check fuel hose is not bent or kinked.
Check barbecue for dust or grime.
Is there adequate gas supply available?
Is the gas supply pressure low? (gas
cylinders lose pressure as they empty).
Is the barbecue being pre-heated for 15
minutes?
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