Royal ROYAL PARTY 353794 User manual

Royal Party 353794
Assembly and Operating Instructions
for ROYAL Party Gas Barbecue
0359
WARNING
• For outdoor use only.
• Read instructions before using the appliance. Failure to follow instructions could
result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be veryhot. Keep young children away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions may
be dangerous and will invalidate your warranty. This does not affect your statutory
rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and contact
your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other flammable
vapours or liquids in the vicinityof this or any
other appliance.
2. A gas bottle not connected for use shall not be
stored in the vicinity of this or any other
appliance.
Drawings are not to scale.
Specifications subjectto change
without prior notice.

2
1. Parts List
Quantities vary according to model purchased. Specifications subject to change without prior notice.
CODE PART QTY ROYAL PARTY
1 Lava Rock 1 
2 Lava Rock Grid 1 
3 Burner (Main) 1 
4 Handle 1 
5 Handle Bolt 2 
6 Barbecue Hood 1 
7 M6x45 Bolt 4 
8 Grease Cup Holder 1 
9 Grease Cup 1 
10 BodySpacer 4 
11 Valves/Manifold Assembly 1 
12 Ignitor Pushbutton 1 
13 Knob 2 
14 Hose & Regulator 1 
15 Left Leg 2 
16 Wheel 2 
17 Axle Pin 2 
18 ST4.0 x 10 Screw 6 
19 Screen 1 
20 Leg Endcap 2 
21 Bottom Shelf 1 
22 Right Leg 2 
23 Leg Joint Bolt (M5x35) 4 
24 M5 Nut 4 
25 M4x8 Screw 4 
26 Control Panel 1 
27 Handlebar 1 
28 M6x40 Bolt 14 
29 ArchPost 2 
30 MainElectrode 1 
31 Gas Collector Box 1 
32 Barbecue Body 1 
33 Hinge Pin 2 
34 R-Clip 4 
35 Lower Hinge 2 
36 M6x15 Bolt 8 
37 Upper Hinge 2 
38 Gasket 8 
39 M6 Nut 22 
40 Burner Mounting Screw 2 
41 Cooking Grill 1 
Pre-Assembled Component

3
2. Parts List for Royal Party
Specifications subject to change without prior notice.
11
12
1
2
3
4
5
6
7
8
9
18
14
13
16
17 20
41
40
39
37
30
29
36
35
34
33
31
28
27
24
23
22
26
25
21
10
15
32
38
19

4
3. Assembly instructions
**TOOLS NEEDED FORASSEMBLY
Medium size flat blade or Phillips/crosspoint
screwdriver, adjustable spanner or metric
spanner set
a) Body and Leg Assembly
1. Remove all loose articles from the inside
of the barbecue body.
2. Mount the body (32) onto the top of the
two arch posts (29) by threading M6x45
bolts (7), through the corners of the
barbecue body, through the body spacers
(10) and into the arch posts. Secure with
M6 nuts (39).
3. Attach the valves assembly (11) to the
control panel (26) using the M4x8 screws
(25). Push knobs (13) onto the valve
stems.
4. Mount the control panel onto the left arch
post using the M6x40 bolts (28) and M6
nuts (39) to secure into place. To fix the
control panel to the right arch post, use
the M6x40 bolts (28) and M6 nuts (39) to
simultaneously secure the handlebar
(27). Attach the right side of the handle
bar to the right archpost using the M6x40
bolts and M6 nuts.
5. Remove the retaining nut from the
pushbutton ignitor (12), insert the ignitor
into the control panel, and secure by
replacing the retaining nut.
6. Unscrew the outermost nut on the wired
end of the main electrode (30). Place the
collector box (31) into the barbecue by
feeding the wire of the electrode through
the small hole in the front bottom of the
barbecue body. Insert the electrode
(white colored) into the hole and secure
by screwing the nut back onto the
electrode’s wired end. Attach the end of
the wire onto the lead on the back of the
pushbutton ignition.
7. Slide the venturi tubes of the main burner
(3) through the openings in the bottom of
the barbecue body, and mount the burner
by screwing the mounting screws (40)
through the bottom of the barbecue body
and into the burner’s mounting brackets.
(Check to see that the collector box’s top
edge sits over the front edge of the
burner. Ensure the venturi tube openings
fit directly overthe gas valves’ injectors.)
8. Lay the body (32) on its backside. Insert
the left legs (15) into the arch post (29)of
the barbecue body. The left legs are the
shorter pair of legs. Secure with M5x35
bolts (23), and M5 nuts (24). Repeat the
assemblyprocess for the right legs (22).
9. Attach the bottom shelf (21) between the
legs (15, 22) using the M6x40 bolts (28)
and M6 nuts (39).
10. Slip the wheel axle pins (17) through the
wheels (16) and into the left legs (15) and
secure with R-clips (34). Stand the
barbecue upright.
b) Barbecue Body Assembly
1. Thread the grease cup holder (8) through
the hole in the bottom of the barbecue
body. The holder should hang freely from
its eyelet. Place the grease cup (9) into
the grease cup holder.
2. Replace the lava rock grid (2) into the
barbecue body. Ensure it lies level within
the body. Empty the lava rock (1) onto
the lava rock rack in a uniform layer 1-
rock deep.
3. Place the cooking grill (41) into the
barbecue body.
c) Hood Assembly
1. Attach the upper hinges (37) and gaskets
(38) to the hood (6) by using the M6x15
bolts (36) and M6 nuts (39). Attach the
lower hinges (35) and gaskets (38) to the
barbecue body (32) by using the M6x15
bolts (36) and M6 nuts (39).
2. Connect the hinges of the hood (6) to the
hinges of the barbecue body (32) using
the hinge pins (33) and R-clips (34).
3. Attach the handle (4) to the hood (6)
using the handle bolts (5).

5
d) Front Screen
1. Attach the front screen (19) to front legs
using the screw(18).
4. Important Information
Please read these instructions carefully
before assembly and use.
nRetain these instructions for future
reference.
nFor outdoors use only – do not use
indoors. Do not use below ground level.
nFor use with LPG bottled gas only. A
regulator of 28mbar must be used for
butane or 37mbar for propane.
nRemove plastic wrap from lava rock and
basket before lighting.
nDo not use within 1m of any flammable
structure or surface.
nLP gas cylinders should not be placed
directly underneath the barbecue.
nLP gas cylinders must not be stored or
used in the horizontal position. A leak
would be very serious and liquid could
enter the gas line.
nOpenthe barbecue hood before lighting.
nDo not move the barbecue while alight.
nThis barbecue must not be left unattended
when lit.
nOn models with hoods, the hood handle
can become very hot. Grip only the centre
of the handle. Use of a cooking glove is
advised.
nUse caution when opening barbecues with
hoods, as hot steam inside is released
uponopening.
nParts of this barbecue become very hot –
care must be taken when children, elderly
people, and animals are present.
nAlways turn off the gas bottle when the
barbecue is not in use.
nNever cover the barbecue until completely
cooled.
nLeak test annually, and whenever the gas
bottle is removed or replaced.
nDo not store flammable materials near this
barbecue.
nDo not use aerosols near this barbecue.
nFailure to follow this manual’s instructions
could result in serious injury or damage.
nIf you have any queries regarding these
instructions, contact your local dealer.
5. Gas and Regulator
This barbecue can use either propane or
butane LPG bottled gas. Propane bottles,
normally red coloured, will supply gas all year
round, even on cold winter days. A spanner
may be required to change gas bottles.
Butane bottles, normally blue, will supply
sufficient gas in summer, but performance of
the barbecue may be affected once the gas
temperature starts to fall below +10°C. The
bottle should never be stood on the trolley
base and placed directly under the barbecue.
Gas bottles should never be stored or used
laid on their side. Never store gas bottles
indoors.
For optimal performance, we suggest the
following:
Suitable regulators for butane must have an
outlet pressure of 28mbar. For propane, the
regulator must have an outlet pressure of
37mbar. The appliance is supplied fitted with
a 27mm propane clip-on regulator suitable for
use with Calor Patio Gas TM. YOU MUST
HAVE THE PROPER REGULATOR AND
BOTTLE IN ORDER FOR THE BARBECUE
TO OPERATE SAFELY AND EFFICIENTLY.
USE OF AN INCORRECT OR FAULTY
REGULATOR IS DANGEROUS AND WILL
INVALIDATE ANY WARRANTY. Please
consult your local gas dealer for the most
suitable gas bottles and regulators.
6. Installation
a. Selecting a Location
This barbecue is for outdoor use only and
should be placed in a well-ventilated area.
Take care to ensure that it is not placed
UNDER any combustible surface. The sides
Model Butane Minimum
Bottle Size Propane Minimum Bottle Size
Royal Party 7kg 5kg Patio Gas

6
of the barbecue should NEVER be closer
than 1 metre from any combustible surface.
Keep this barbecue away from any flammable
materials!
b. Precautions
Do not obstruct any ventilation openings in
the barbecue body. Position the gas supply
bottle on level ground next to the barbecue
and safely away from any source of heat.
Should you need to change the gas bottle,
confirm that the barbecue is switched off, and
that there are no sources of ignition
(cigarettes, open flame, sparks, etc.) near
before proceeding. Inspect the gas hose to
ensure it is free of any twisting or tension. The
hose should hang freely with no bends, folds,
or kinks that could obstruct free flow of gas.
Apart from the connection point, no part of the
hose should touch any hot barbecue parts.
Always inspect the hose for cuts, cracks, or
excessive wear before use. If the hose is
damaged, it must be replaced with hose
suitable for use with LPG and meet the
national standards for the country of use. The
length of the hose shall not exceed 1.5m.
N.B.-The date on U.K. orange hose is the
date of manufacture, not the expiry date.
c. Fixing the Regulator to the Gas Bottle
Confirm all barbecue control knobs are in the
off position. Connect the regulator to the gas
bottle according to your regulator and bottle
dealer’s instructions.
d. Leak Testing (To be performed in a
well-ventilated area.)
Confirm all control knobs are in the off
position. Open the gas control valve on the
bottle or regulator. Check for leaks by
brushing a solution of ½ water and ½ soap
over all gas system joints, including all valve
connections, hose connections and regulator
connections. NEVER USE AN OPEN FLAME
to test for leaks at anytime. If bubbles form
over any of the joints, there is a leak. Turn off
the gas supply and retighten all joints. Repeat
test. If bubbles form again, do not use the
barbecue. Please contact your local dealer for
assistance. Leak test annually, and whenever
the gas bottle is removed or replaced.
7. Operation
a. Warning
• Before proceeding, make certain that you
understand the IMPORTANT
INFORMATION section of this manual.
b. Preparation Before Cooking
To prevent foods from sticking to the cooking
grill, please use a long handled brush to apply
a light coat of cooking or vegetable oil before
each barbecuing session. (Note: When
cooking for the first time, paint colours
may change slightly as a result. This is
normal and should be expected.)
c. Lighting the Barbecue
• Open the barbecue hood if applicable.
• Ensure all knobs are in the off position.
Open the gas control valve on the gas
bottle or regulator.
• Push and turn the leftmost control knob
to the high position. Press the ignition
button rapidly several times until left
portionof the burner is lit. If burner fails to
ignite, turn control knob to the off position
and turn gas off at the bottle or regulator.
Wait five minutes, then repeat the above
steps. After successful lighting of the left
side, ignite the remaining portion of the
burner. If the burner fails to ignite after
following above procedure, turn all the
knobs to the off position. Close the gas
valve on the gas bottle. Wait 5 minutes,
then repeat the above steps. If the
barbecue still fails to light, please refer to
the manual ignition instructions in section
below.
• After ignition, the burner should be
burned at the high position for 3-5
minutes in order to preheat the barbecue.
This process should be done before
every cooking session. The hood (where
applicable) should be open during
preheating.
• After completion of preheating, turn the
burner to the low position for best
cooking results.

7
d. Manual Ignition Instructions
• Insert lit match through the match-lighting
hole on the right side of the barbecue.
• Push and turn the rightmost control knob
anti-clockwise to the high position.
• After the right portion of the burner is lit,
light the remaining portion of the burner.
• If burner fails to ignite, contact your local
dealer for assistance.
• After ignition, the burner should be
burned at the high position for 3-5
minutes in order to preheat the barbecue.
This process should be done before
every cooking session. The hood (where
applicable) should be open during
preheating.
• After completion of preheating, turn the
burner to the low position for best
cooking results
e. Grill Cooking
The burner heats up the lava rock underneath
the grill, which in turn heats the food on the
grill. The natural food juices produced during
cooking fall onto the hot lava rock below and
vaporise. The subsequent rising smoke
bastes the food, as it travels upwards,
imparting that unique barbecued flavour.
More even cooking of food will be achieved
by using the BBQ with the hood down. This
should only be done with the burners onlow.
f. Roasting Hood Cooking
Barbecues equipped with a roasting hood
give the option of cooking with hood closed to
form an ‘oven’ for roasting food, such as joints
of meat, whole chickens, etc.
When the hood is closed, a large amount of
heat is trapped inside the barbecue. Thus, it
is IMPORTANT to make sure that the burner
is turned to the low position to prevent
burning of the food and damaging the
barbecue. Avoid lifting the hood unnecessarily
as heat is lost every time the hood is opened.
DO NOT ALLOW YOUR BARBECUE TO
OVERHEAT.
g. Flare-Up Control
Flare-ups occur when meat is barbecued, and
its fat and juices fall upon the hot lava rock.
Smoke helps give food its barbecued flavour,
but avoid excessive flare-up to prevent food
being burned. To control flare-up, it is
advisable to trim away excess fat from meat
and poultry before grilling. The burner should
always be placed on the low setting during
cooking. Flare-ups can be extinguished by
applying baking soda or salt directly onto the
lava rocks. Always protect your hands when
handling anything near the cooking surface of
the barbecue.
h. End of Cooking Session
After each cooking session, turn the barbecue
burner to the “high” position and burn for 5
minutes. This procedure will burn off cooking
residue, thus making cleaning easier. Make
sure the hood is open during this process.
i. Turning Off Your Barbecue
Whenyou have finished using yourbarbecue,
turn all the control valves fully clockwise to
the “Off” position, then switch off the gas at
the bottle. Wait until the barbecue is
sufficiently cool before closing its hood.
8. CARE AND
MAINTENANCE
Regularly clean your barbecue between uses
and especially after extended periods of
storage. Ensure the barbecue and its
components are sufficiently cool before
cleaning. Do not leave the barbecue exposed
to outside weather conditions or stored in
damp, moist areas.
• Never douse the barbecue with water
when its surfaces are hot.
• Never handle hot parts with unprotected
hands.
In order to extend the life and maintain the
condition of your barbecue, we strongly
recommend that the unit be covered when left
outside for any length of time, especially
during the winter months.
a. Cooking Grill
Clean with hot soapy water. To remove any
food residue, use a mild cream cleaner on a
non-abrasive pad. Rinse well and dry
thoroughly.
b. Burner Maintenance
In normal usage, burning off the residue after

8
cooking will keep the burner clean. The
burner should be removed and cleaned
annually, or whenever heavy build-up is
found, to ensure that there are no signs of
blockage (debris, insects) in either the burner
portholes or the venturi tubes. Use a pipe
cleaner to clear obstructions. A wire brush
can be used to remove corrosion from the
burner surfaces. When refitting the burner, be
careful to check that the venturi tubes of the
burner fit over the valve outlets.
c. Lava Rock (if applicable)
It is not necessary to remove and wash the
lava rock in order to keep it clean. Burning off
the residue after each cooking should be
sufficient. Heavily impregnated lava rock
should be turned over so that the dirty side
faces the burners in order to burn off any
residue.
d. Barbecue Body
Regularly remove excess grease or fat from
the barbecue body with a soft plastic or
wooden scraper. It is not necessary to
remove all the grease from the body. If you
need to clean fully, use hotsoapy water and a
cloth, or nylon-bristled brush only. Remove
cooking surfaces and burners before full
cleaning. Do not immerse the gas controls or
manifold in water. Check burner operation
after carefully refitting into body.
e. Fixings
All screws and bolts, etc. should be checked
and tightened ona regularbasis.
f. Storage
Store your barbecue in a cool dry place.
Cover the burners with aluminium foil in order
to prevent insects or other debris from
collecting in burner holes.If the barbecue is to
be stored indoors, the gas bottle must be
disconnected and left outside. The gas bottle
should always be stored outside, in a dry,
well-ventilated area, away from any sources
of heat or ignition. Do not let children tamper
with the bottle.
9. Technical Specifications
Specifications are subject to change without prior
notice.
CE
Approval Heat Input Burner Controls Injector Size Gas / Pressure
Royal
Party 0359
359BR239 6.2kW 2 0.89mm
Butane/
28mbar
Propane/
37mbar
Gas Consumption: 446g/hr
Countries of Use:
I3+(28-30/37) BE, CY, CZ, EE, FR, GR, IE, IS, IT, LV, LT, LU, PT,
SK,
ES, CH, GB
I3B/P(30) CY, CZ, DK, EE, FI, GR, LV, LT, LU, MT, NL, NO, SK, SI,
SE, TR
I3B/P(50) AT, DE, HU, SK, CH
I3B/P(36) PL