RPB C40 Climate Control User manual

INSTRUCTION MANUAL
C40 CLIMATE CONTROL
™
Employers: Read this manual and the head-top Instruction Manual and
carry out the Employer Responsibilities (page 7).
Product users: Read this manual and the head-top Instruction Manual
and follow the Product User Safety Instructions (page 9).
Make sure this manual is available to all users for reference.
Español, Deutsche, français, italiano:
www.rpbsafety.com/product/c40-climate-control-device/
PROTECTING YOU FOR
LIFE’S BEST MOMENTS®

22
C40 CLIMATE CONTROL
™
CONTENTS
C40 CLIMATE CONTROL
™
EXPLANATION OF SIGNAL WORDS AND SYMBOLS 2
INTRODUCTION 3
IMPORTANT SAFETY INFORMATION
PROTECTION PROVIDED AND LIMITATIONS 4
RESPIRATORY COMPONENT DIAGRAM - NIOSH CAUTIONS & LIMITATIONS 5
AIR SOURCE, FITTINGS, AND PRESSURE 6
EMPLOYER RESPONSIBILITIES 7
PRODUCT USER SAFETY INSTRUCTIONS 9
SETUP AND CARE 11
FLOW AND TEMPERATURE CHART 16
PARTS AND ACCESSORIES 18
WARRANTY AND LIABILITY STATEMENT 20
RPB®Safety LLC is an ISO9001 certified company.
The following signal word and safety symbols are used in this manual and product labeling:
WARNING indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
DANGER Indicates a hazardous situation that, if not avoided, will result in
death or serious injury.
Read the Instruction Manual.
Additional copies of RPB®manuals can be found at www.rpbsafety.com.
EXPLANATION OF SIGNAL WORDS AND SYMBOLS
WARNING
DANGER

33
RPB®SAFETY - GLOBAL HEADQUARTERS
2807 Samoset Rd, Royal Oak, MI 48073, USA.
T: 1-866-494-4599 F: 1-866-494-4509 E: [e-mail] rpbsafety.com
RPB®SAFETY - APAC
1 Ivan Jamieson Place, Christchurch Airport, Christchurch 8053 New Zealand.
T: [phone] F: [phone] E: [e-mail] rpbsafety.com
RPB®SAFETY - EMEA
Unit 2, Teardrop Industrial Park, London Road, Swanley, BR8 8TS, United Kingdom
T: [phone] E: [e-mail] rpbsafety.com
Copyright ©2018 RPB Safety, LLC. All rights reserved. All materials contained on this
website are protected by United States copyright law and may not be reproduced, distributed,
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Safety, LLC. You may not alter or remove any trademark, copyright or other notice from copies
of the content.
All trademarks, service marks, and logos used in this publication, both registered and
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law and proprietary rights, whether registered or unregistered anywhere in the world, that are
owned by, developed in whole or in part by, or licensed by RPB Safety, LLC.
For technical assistance contact our Customer Service Department at 1-866-494-4599 or
email: [e-mail]
Form #: 7.20.560
Rev: 0
INTRODUCTION
The RPB®C40™Climate Control Device is designed for use in many different industries such
as blasting, painting, grinding and other such areas where you would like to adjust the air
temperature in the respirator hood.
This product must be inspected and maintained in accordance with this instruction manual at
all times.
See PROTECTION PROVIDED AND LIMITATIONS (page 4) for details.

44
C40 CLIMATE CONTROL
™
RESPIRATION
The RPB®C40™is part of a respirator as a flow control device in the categories as follows:
Supplied Air
The RPB®C40™Climate Control Device, when properly fitted and used with all required
components, including the head top, breathing tube assembly, and breathing air line is part of
a respirator assembly. As such, it significantly reduces, but does not completely eliminate, the
breathing of contaminates by the respirator wearer. Use with an airline filter, such as the 04-
900 RPB®RADEX®Airline Filter. Specific protection depends on the setup of the airline filter
(see the Instruction Manual for RPB®RADEX®or for which ever airline filter is used).
HAZARD LIMITATIONS
The RPB®C40™Climate Control Device is NOT FOR USE if:
In atmospheres immediately dangerous to life or health (IDLH).
Wearer cannot escape without the aid of the respirator.
Atmosphere contains less than 19.5% oxygen.
For protection against hazardous gases (e.g., carbon monoxide).
Contaminants are in excess of regulations or recommendations.
Contaminants or contaminant concentrations are unknown.
Work area is poorly ventilated.
The temperature is outside the range of -10°C to +60°C (14°F to 140°F).
PROTECTION PROVIDED AND LIMITATIONS
Improper selection, use, or maintenance of this product can result in
injury; life threatening delayed lung, skin or eye disease; or death.
This product is intended for occupational use in accordance with applicable standards or regulations
for your location, industry, and activity (see Employer Responsibilities, page 7). Familiarity with
standards and regulations related to the use of this protective equipment is recommended, even
if they do not directly apply to you. If self-employed or if used in a non-occupational setting,
refer to Employer Responsibilities and Product User Safety Instructions. Go to rpbsafety.com/
importantsafetyinformation/ for helpful links to CE standards and other content.
Employers: Read this manual and the head-top Instruction Manual and carry out the Employer
Responsibilities (page 7).
Product users: Read this manual and the head-top Instruction Manual and follow the Product User
Safety Instructions (page 9).
IMPORTANT SAFETY INFORMATION
WARNING

55
CAUTIONS AND LIMITATIONS
A. Not for use in atmospheres containing
less than 19.5 percent oxygen.
B. Not for use in atmospheres immediately
dangerous to life or health.
C. Do not exceed maximum use
concentrations established by regulatory
standards.
D. Air-line respirators can be used only
when the respirators are supplied with
respirable air meeting the requirements
of EN 12021 and AS/NZS 1715 or higher
quality.
E. Use only the pressure ranges and
hose lengths specified in the user’s
instructions.
J. Failure to properly use and maintain this
product could result in injury or death.
M. All approved respirators shall be
selected, fitted, used and maintained in
accordance with applicable regulations.
N. Never substitute, modify, add or omit
parts. Use only exact replacement parts
in the configuration as specified by the
manufacturer.
O. Refer to user’s instructions, and/or
maintenance manuals for information
on use and maintenance of these
respirators.
S. Special or Critical User Instructions and/
or specific limitations apply. Refer to
“Breathing Air Pressure Table” on page
13 before donning.
3. BREATHING
AIR LINE
1. RESPIRATOR
HELMET
ASSEMBLY
RESPIRATOR COMPONENT DIAGRAM
An RPB®Respirator consists of 3 main components:
FIGURE 1.1
2. BREATHING TUBE
ASSEMBLY AND
FLOW CONTROL
DEVICE

66
C40 CLIMATE CONTROL
™
AIR SOURCE, FITTINGS, AND PRESSURE
AIR SOURCE
Supplied Air
Locate the air source in a clean air environment, always use a filter on the inlet of your air
source. Make sure the air source is somewhere that vehicles, forklifts, and other machinery
are not running near the air inlet, as this will cause carbon monoxide to be drawn into your
air supply. Always use suitable after coolers/dryers with filters and carbon monoxide alarms
to ensure clean breathable air is supplied at all times. A Radex®Airline Filter (04-900) and a
GX4®Gas Monitor (08-400) are recommended. The air should be regularly sampled to ensure
that it meets EN 12021 and AS/NZS 1715 requirements.
AIR QUALITY
This respirator must be supplied with clean breathable air at all times. Breathable air must at least
meet the requirements for EN 12021 and AS/NZS 1715. The RPB®C40™does not purify air or filter
contaminants. A carbon monoxide monitor must be used at all times.
Do not connect the respirator’s air supply hose to nitrogen, toxic gases,
inert gases or other unbreathable air sources. Check the air source before
using the respirator. This apparatus is not designed for use with mobile air supply systems i.e.
cylinders. Connecting the supply hose to a non-breathable air source will result in serious injury or
death.
BREATHING AIR SUPPLY HOSES AND FITTINGS
RPB®air supply hoses and fittings must be used between the point of attachment and the
respirator breathing air connection at the wearer’s belt. The hose sections must be within the
correct length and the amount of sections must be within the number specified in the breathing
air pressure table in the head-top instruction manual.
BREATHING AIR PRESSURE
The air pressure must be continually monitored at the point of attachment. Air pressure must be
read from a reliable pressure gauge whilst the respirator has air flowing through it.
DANGER

77
EMPLOYER RESPONSIBILITIES
Your specific responsibilities may vary by location and industry, but in general RPB®expects that
employers will:
Follow all applicable standards and regulations for your location, industry, and activity.
Depending on your location and industry, a number of standards and regulations may apply
to your selection and use of respirators and other personal protective equipment. These may
include such things as regional/national CE standards and regulations, local, or military
standards and regulations and consensus standards. There are also requirements specific to
particular contaminants, e.g. silica (see rpbsafety.com for more information), asbestos, organic
pathogens, etc. Know which requirements apply to your location and industry.
Have appropriate safety programs in place.
Have and follow:
 A workplace safety program.
 A written respiratory protection program in accordance with applicable standards and
regulations.
In accordance with the above,
Perform a hazard analysis and select appropriate equipment for each activity. A hazard
analysis should be performed by a qualified person. Controls should be in place as
appropriate and a qualified person should determine what kind of respiratory, face and eye,
head, and hearing protection is appropriate for the intended activities and environments
of use. (For example, select a respirator appropriate to the specific airborne hazards,
with consideration of workplace and user factors, select welding face and eye protection
appropriate to the type of work to be done, etc.)
As applicable, check your workplace safety program, respiratory protection program, and
standards and regulations for your activity or industry for related protection requirements,
and see this manual (Protection Provided and Limitations, page 4) and the headtop
Instruction Manual for product specifications.
Be sure employees are medically qualified to use a respirator.
Have a qualified physician or other licensed health care professional (PLHCP) perform
medical evaluations using a medical questionnaire or an initial medical examination.
Train employees in the C40™’s use, maintenance, and limitations.
Appoint a qualified individual who is knowledgable about the RPB®C40™and national or
local standards to provide training:
Qualifications of the Respirator Trainer. Anyone providing respirator training shall:
a) be knowledgable in the application and use of the respirator(s);
b) have practical knowledge in the selection and use of respirator(s) and work practices
at the site;
c) have an understanding of the site’s respirator program; and
d) be knowledgable of applicable regulations.
Train each C40™user in the product’s use, application, inspection, maintenance, storage,
fitting, and limitations in accordance with the content of this Instruction Manual and the

88
C40 CLIMATE CONTROL
™
approved head-top Instruction Manual and standard or regulatory requirements. Ensure that
each intended user reads both of these manuals.
Ensure that equipment is properly set up, used, and maintained.
Make sure that equipment is properly set up, inspected, fitted, used, and maintained,
including wearing the C40™on the belt secure around the user’s waist, the U-Tube is clean,
and the silencers are in place.
Measure and monitor airborne contaminants in the work area.
Measure and monitor airborne contaminant levels in the work area in accordance with
applicable requirements. Make sure work area is well ventilated.
If you have any questions, contact RPB®.
Call Customer Service Department at:
Tel: [phone]
Email: [e-mail]
Web: rpbsafety.com
EMPLOYER RESPONSIBILITIES CONTINUED

99
PRODUCT USER SAFETY INSTRUCTIONS
BEFORE INITIAL USE - BE TRAINED AND MEDICALLY QUALIFIED
Do not use this device until you have read this manual and the head-top Instruction Manual
(additional copies available at www.rpbsafety.com) and been trained in the respirator’s use,
maintenance, and limitations by a qualified individual (appointed by your employer) who is
knowledgable about the RPB®C40™Climate Control Device.
Do not wear this respirator until you have passed a medical evaluation using a medical
questionnaire or an initial medical examination by a qualified physician or other licensed health
care professional (PLHCP).
Allergens: No known common allergens are used in this product.
Some materials could cause an allergic reaction in susceptible individuals. If you have a known
allergy or develop irritation, inform your employer. Irritation may occur from lack of cleaning.
Following all cleaning and care instructions provided in the instruction manuals for this and any
other RPB®products you are using.
MAKE SURE THE SYSTEM IS READY FOR USE
Make sure you have a complete system. The C40™is only one component of a respirator system.
Verify that you have all required components to serve as a complete respirator:
Respirator Head-Top Assembly
Breathing Tube Assembly
C40™Climate Control Device
Breathing Air Line
See Respirator Component Diagram (page 5). Use only authentic RPB®brand parts and
components that are part of the respirator assembly. Using incomplete or inappropriate equipment,
including the use of counterfeit or non-RPB®parts, can result in inadequate protection. Do not
modify or alter any part of this product. The C40™Climate Control Device cannot be used with a
Low Pressure Air Pump as they do not supply a sufficient amount of air flow.
Follow the Setup and Care instructions to Inspect all components daily, including the internal
components, for signs of damage or wear and tear that may reduce the level of protection originally
provided. Remove any damaged component or product. Damaged components should be replaced
with genuine RPB®brand replacement parts. Inspect the inside of the C40™for respirable dust or
other foreign objects. Keep the inside of the C40™clean at all times.
Make sure that the C40™is correctly assembled. Never use the device without all components in
place. An incomplete or improperly installed C40™system could provide inadequate respiratory
protection. See Setup and Care (page 11).
BEFORE DONNING THE RESPIRATOR WITH THE C40™:
Verify airborne contaminants are within recommended limits for respirator use:
Determine the type and level of contamination. Verify that airborne contaminant
concentrations do not exceed those allowed by applicable regulations such as EN 12021
and AS/NZS 1715 and recommendations for supplied air respirators.

1010
C40 CLIMATE CONTROL
™
Make sure the area is ventilated and monitored:
Make sure that the area is well ventilated and that regular air samples are taken to
confirm the atmosphere stays within the levels recommended by applicable regulations
and standards. For Supplied Air, it is recommended to use a GX4®Gas Monitor. Follow the
GX4®Gas Monitor Instruction Manual.
If you have any questions, ask your employer.
DO NOT ENTER THE WORK AREA if any of the following conditions exist:
Atmosphere is immediately dangerous to life or health.
You cannot escape without the aid of the respirator.
Atmosphere contains less than 19.5% oxygen.
Contaminants are in excess of regulations or recommendations.
Contaminants or contaminant concentrations are unknown.
Work area is poorly ventilated.
The temperature is outside the range of -10°C to +60°C (14°F to 140°F).
LEAVE THE WORK AREA IMMEDIATELY IF:
Any product component becomes damaged.
Vision is impaired.
Airflow stops or slows down.
Breathing becomes difficult
You become dizzy, nauseous, too hot, too cold, or ill.
Your eyes, nose, or skin become irritated.
You taste, smell, or see contaminants inside the helmet.
You have any other reason to suspect that the respirator is not providing adequate protection.
PRODUCT CARE
Never place the C40™on hot surfaces. Do not apply paints, solvents, adhesives or self-adhesive
labels except as instructed by RPB®. This product may be adversely affected by certain chemicals.
See the “Inspection, Cleaning and Storage” section (p. 13) for cleaning instructions.
PRODUCT USER SAFETY INSTRUCTIONS CONTINUED

1111
SETUP AND CARE
ATTACH THE BREATHING TUBE
Thread on the loose running nut of the
Breathing Tube on to the C40™Climate
Control Device (03-502). Screw the running
nut in a clockwise direction until tight.
CONNECT AIR SUPPLY HOSE
Connect a RPB®Breathing Air Line insuring
the maximum sections and lengths are
within the specifications of the Breathing Air
Pressure Table in the head-top instruction
manual.
ADJUST AIR PRESSURE
Adjust the air pressure at the point of
attachment according to the Breathing Air
Pressure Table in the head-top instruction
manual. Then connect the Breathing Air Line
to the flow control device.
CHECK AIR PRESSURE
Re-check the air pressure at the point of
attachment and adjust it if necessary. Ensure
you are comfortable with the flow of air
inside the respirator.
03-502
FIGURE 1.2 FIGURE 1.3
FIGURE 1.4 FIGURE 1.5

1212
C40 CLIMATE CONTROL
™
ADJUSTING THE FLOW RATE
Air flowing into the respirator is controlled
by the C40™(03-502) by turning the Flow
Knob (03-524). Note: With the pressure
set according to the Breathing Air Pressure
Table, the flow rate of air through the
respirator should always exceed the
minimum of 170 slpm.
ADJUSTING THE TEMPERATURE
To obtain cooler air, slide the regulator
control selector to the left . This will increase
the air flow out of the exhaust port. Similarly,
slide the selector to the middle, this will
increase the temperature of the air closer to
the ambient temperature of your air supply,
slide to the right for hot air.
03-524
FIGURE 1.6 FIGURE 1.7
WARNING
SETUP AND CARE CONTINUED
Do not use the C40™on the cold setting when ambient temperature
is below 20°C (68° F) as ice could form in the cold air outlet resulting
in insufficient airflow. Do not ingest ice that is formed on the C40™Climate Control Device. Ice
may have contaminants in it that could be dangerous to your health.
BREATHING AIR PRESSURE TABLE
S - Special or Critical Users Instructions
Refer to the head-top instruction manual for Breathing Air Pressure Table. This table lists air
pressure ranges needed to provide the RPB®Supplied Air Respirators when using the C40™
Climate Control Device with the volume of air that falls within the required range of 170-425
slpm (6-15cfm).

1313
03-022-PMS
03-536
INSPECTION, CLEANING AND STORAGE
C40™Climate Control Device
The RPB®C40™Climate Control Device has a limited service life, and therefore a regular
inspection and replacement program must be conducted. All components of a Respirator
Assembly including the Breathing Air Line, Head-top and Flow Control Devices should be
inspected for damage and wear and tear, before use. Before each use, disassemble the C40™
to where the clear U-Tube is visible to inspect. If any damaged or worn parts are found, they
should be replaced immediately, or the unit disposed of. Use only parts and components that
are part of the respirator assembly as set out in this instruction manual or that of the head-top.
Refer to the parts list on page 19 for the correct part numbers to replace parts of the C40™
Climate Control Device. Clean with water and mild detergent or a disinfecting wipe. Dry all parts
and reassemble.
Store the C40™in a cool dry environment with the rest of the respirator assembly, or by itself in
a sealed container or bag outside of the work environment.
Breathing Air Line
Inspect the Breathing Air Line for cuts, cracks, blisters and excessive wear. Ensure the hose
has not been crushed or kinked and that fittings are tightly crimped to the hose so air cannot
escape. Replace the hose immediately if there are any signs of damage or wear.
Do not run water through the inside of the hose. Check Quick Disconnect Couplings and use
compressed air to remove any particles that may jam the coupler.
DISASSEMBLY INSTRUCTIONS
Let the device cool after use before disassembly. The inner components of this C40™Climate
Control Device will become very hot, take care when removing the parts so that you do not get
burned. Allow sufficient time for the device to cool down before dismantling the device.
The first step is to use the Allen key to
unscrew the Swivel Connector (03-022-
PMS) from the body of the C40™. Unclip the
(03-536) from the C40™(03-502).
1. Push the clip tab on the Exhaust Cover
(03-526) in until it unclips from Exhaust
Case (03-522). 2. Lift up the (03-526) and
slide it out of the (03-522).
FIGURE 2.1
03-526 03-522
FIGURE 2.2
Clip tab

1414
C40 CLIMATE CONTROL
™
Remove the Cap from the Flow Knob
(03-524) and then the screw and washer
in the (03-524), as well as the screw from
the Exhaust Case (03-522) and Top Casing
(03-521) as shown in Figure 2.3.
Remove the Flow Knob (03-524) from the
Exhaust Case (03-522).
While pressing down firmly on Exhaust Case
(03-522) turn the Flow Valve (03-523) 180°
clockwise.
Remove the Flow Valve (03-523) from the
Exhaust Case (03-522), taking care that the
small center o-ring stays in place.
03-524
03-522
03-521
FIGURE 2.3
03-524
03-522
FIGURE 2.4
03-522
03-523
FIGURE 2.5
03-523
03-522
FIGURE 2.6
SETUP AND CARE CONTINUED

1515
To finish disassembly of your C40™, take the
U-Tube (03-510) and slide it off of Top Case
(03-521).
Lift the Belt Loop over the Bottom Case
(03-514) to allow it to slide down off of the U
Tube (03-510).
1. Lift the Exhaust Case (03-522) up from
the U-Tube (03-510) 2. Slide the 03-522 out
from the 03-510.
Note:
To assist in reassembly, fit the belt before
installing the screws as per Figure 2.3.
Silencer plates are included in part 03-526
(Exhaust Cover and Silencers). These must
be fitted when the 03-502 is in use.
03-522
03-510
FIGURE 2.7
03-514
03-510
FIGURE 2.8
03-510
03-521
FIGURE 2.9

1616
C40 CLIMATE CONTROL
™
FLOW AND TEMPERATURE CHART
Heating
Cooling
170
+10°C +20°F
-30°C
-60°F
+20°C
+40°F
-20°C -40°F
+30°C
+60°F
-10°C -20°F
200 230
Temp. Change
Flow Rate slpm
FIGURE 3.1
This chart shows the relationship between the flow rate and it’s effect on the heating and
cooling of the air. The lower the flow rate, the more heating and cooling is achieved. The flow
rate must stay above 170 slpm at all times.

1717
NOTES
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1818
C40 CLIMATE CONTROL
™
PARTS AND ACCESSORIES
03-510
03-012-PMS
03-538
03-522
03-526
03-514
03-536
03-537
03-521
03-052-PMS-RZ
03-042-PMS
03-022-PMS
(CE Only)
FIGURE 4.1
Use only exact, authentic RPB®replacement parts (marked with the
RPB®logo and part number), and only in the specified configuration. Using incomplete or
inappropriate equipment, including the use of counterfeit or non-RPB®parts, can result
in inadequate protection.
WARNING

1919
Item No. Description Part Number
1 U-Tube Assembly 03-510
2 Bottom Case 03-514
3 Top Case Assembly 03-521
4 Exhaust Assembly 03-522
5 Silencer Assembly 03-526
6 Silencers 03-537
7 RPB®Quick Disconnect Swivel Plug 03-012-PMS
RPB®RZ Quick Connect Swivel Plug 03-052-PMS-RZ
RPB®Safety Quick Disconnect Swivel Plug (CE Only) 03-022-PMS
Schrader Swivel Plug 03-042-PMS
8 Inlet Collar 03-536
9 Belt Loop and Nut 03-538
PARTS LIST

2020
C40 CLIMATE CONTROL
™
LIMITED WARRANTY
RPB®warrants that its Products will be free from defects in materials and workmanship for one (1)
year, subject to the terms of this limited warranty. The Products are sold only for commercial use,
and no consumer warranties apply to the Products. This limited warranty is for the benefit of the
original Product purchaser, and cannot be transferred or assigned. This is the sole and exclusive
warranty provided by RPB®, and ALL CONDITIONS AND IMPLIED WARRANTIES (INCLUDING
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) ARE
EXCLUDED AND DISCLAIMED FROM WARRANTY COVERAGE. RPB’s®limited warranty coverage
does not apply to damage resulting from accident, improper use or misuse of the Products, wear
and tear resulting from the normal use of the Products, or the failure to properly maintain the
Products.
RPB’s®limited warranty coverage runs from the original date of purchase of the Products, and
applies only to warranted defects which first manifest themselves and are reported to RPB®within
the warranty period. RPB®retains the right to determine to its reasonable satisfaction whether any
claimed defect is covered by this limited warranty.
If a warranted defect occurs, RPB®will repair or replace the defective Product (or a component
of the Product), in its sole discretion. This “repair or replacement” remedy is the sole and
exclusive remedy under this limited warranty, and under no circumstances shall RPB’s®liability
under this limited warranty exceed the original purchase price for the Products (or the applicable
component). RPB®has no responsibility for incidental or consequential damages, including loss of
use, maintenance and other costs, and ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE
EXCLUDED AND DISCLAIMED from this limited warranty. Contact RPB®to obtain warranty service.
Proof of purchase must be provided to obtain warranty service. All costs of returning the Products
to RPB®for warranty service must be paid by the purchaser.
RPB®reserves the right to improve its Products through changes in design or materials without
being obligated to purchasers of previously manufactured Products.
LIABILITY
RPB®Safety cannot accept any liability of whatsoever nature arising directly or indirectly from the
use or misuse of RPB®Safety products, including purposes that the products are not designed for.
RPB®Safety is not liable for damage, loss or expense resulting from the failure to give advice or
information or the giving of incorrect advice or information, whether or not due to RPB®Safety’s
negligence or that of its employees, agents or subcontractors.