Xylem Goulds ResiBoost RB111512 User manual

INSTRUCTION MANUAL
IM325
ResiBoost
Variable Frequency Controller

Table of Contents
1 Introduction and Safety..............................................................................................................3
1.1 Introduction.......................................................................................................................... 3
1.2 Safety..................................................................................................................................... 3
1.2.1 Safety terminology and symbols.................................................................................3
1.2.2 Spare parts.....................................................................................................................4
1.2.3 User safety......................................................................................................................4
1.2.4 Protecting the environment.........................................................................................5
2 Transportation and Storage...................................................................................................... 6
2.1 Examine the delivery........................................................................................................... 6
2.1.1 Examine the package................................................................................................... 6
2.1.2 Examine the unit............................................................................................................6
2.2 Transportation guidelines...................................................................................................6
2.3 Storage guidelines...............................................................................................................6
2.3.1 Storage location............................................................................................................6
3 Product Description....................................................................................................................7
3.1 Product overview................................................................................................................. 7
3.2 Technical data...................................................................................................................... 7
3.3 Pump specifications.............................................................................................................8
4 Installation....................................................................................................................................9
4.1 Electrical requirements....................................................................................................... 9
4.2 Mechanical installation........................................................................................................ 9
4.3 Hydraulic installation......................................................................................................... 10
4.3.1 Pressure tank installation........................................................................................... 11
4.3.2 Components for correct installation.........................................................................12
4.4 Electrical installation..........................................................................................................13
4.4.1 Grounding (earthing)................................................................................................. 13
4.4.2 Power supply connection.......................................................................................... 13
4.4.3 Low water input connection...................................................................................... 14
5 System Description.................................................................................................................. 16
5.1 User interface..................................................................................................................... 16
5.2 Start-up and Initial Programming.................................................................................... 17
5.2.1 Operating parameters............................................................................................... 18
5.2.2 Counter and Alarm Log Menu.................................................................................. 18
5.3 Programming..................................................................................................................... 19
5.3.1 BASIC MENU (MB) parameters................................................................................. 19
5.3.2 ADVANCED MENU(MA) parameters....................................................................... 22
5.4 ART function (Automatic Reset Test)............................................................................... 23
6 Alarms........................................................................................................................................ 24
6.1 Alarms and warnings.........................................................................................................24
6.1.1 Alarms and troubleshooting..................................................................................... 25
7 System Setup and Operation..................................................................................................30
7.1 Parameters to check upon startup...................................................................................30
7.2 Tank pressure..................................................................................................................... 30
7.3 Pre-start checks.................................................................................................................. 30
Table of Contents
ResiBoost INSTRUCTION MANUAL 1

7.4 Prime the pump................................................................................................................. 31
7.4.1 Negative suction head pumps.................................................................................. 31
7.4.2 Positive suction head pumps.................................................................................... 31
7.5 Start the pump....................................................................................................................31
7.6 Change the direction of rotation..................................................................................... 31
7.7 Set the operating pressure...............................................................................................32
8 Troubleshooting....................................................................................................................... 33
8.1 Faults, causes, and remedies........................................................................................... 33
9 Product Warranty......................................................................................................................35
Table of Contents
2 ResiBoost INSTRUCTION MANUAL

1 Introduction and Safety
1.1 Introduction
Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the
product can cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the
unit.
1.2 Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Operating, installing, or maintaining the unit in any way that is not covered in this
manual could cause death, serious personal injury, or damage to the equipment. This
includes any modification to the equipment or use of parts not provided by Xylem. If
there is a question regarding the intended use of the equipment, please contact a
Xylem representative before proceeding.
• Do not change the service application without the approval of an authorized Xylem
representative.
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result
in physical injury, damage, or delays.
1.2.1 Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety messages and
regulations carefully before handling the product. They are published to help prevent
these hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction
Hazard levels
Hazard level Indication
DANGER:
A hazardous situation which, if not avoided, will result in
death or serious injury
1 Introduction and Safety
ResiBoost INSTRUCTION MANUAL 3

Hazard level Indication
WARNING:
A hazardous situation which, if not avoided, could result
in death or serious injury
CAUTION:
A hazardous situation which, if not avoided, could result
in minor or moderate injury
NOTICE:
Notices are used when there is a risk of equipment
damage or decreased performance, but not personal
injury.
Special symbols
Some hazard categories have specific symbols, as shown in the following table.
Electrical hazard Magnetic fields hazard
Electrical Hazard: CAUTION:
1.2.2 Spare parts
WARNING:
Only use original spare parts to replace any worn or faulty components. The use of
unsuitable spare parts may cause malfunctions, damage, and injuries as well as void the
guarantee.
For more information about the product's spare parts, refer to the Sales and Service
department.
1.2.3 User safety
General safety rules
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash
hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment
within the work area:
• Hard hat
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
1 Introduction and Safety
4 ResiBoost INSTRUCTION MANUAL

NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information
about safety devices in other chapters of this manual.
Electrical connections
Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local regulations. For more information about
requirements, see sections dealing specifically with electrical connections.
Precautions before work
Observe these safety precautions before you work with the product or are in connection
with the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage
property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Allow all system and pump components to cool before you handle them.
• Make sure that the product has been thoroughly cleaned.
• Disconnect and lock out power before you service the pump.
• Check the explosion risk before you weld or use electric hand tools.
1.2.3.1 Wash the skin and eyes
Follow these procedures for chemicals or hazardous fluids that have come into contact
with your eyes or your skin:
Condition Action
Chemicals or hazardous fluids in
eyes
1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes with eyewash or running water for at least 15 minutes.
3. Seek medical attention.
Chemicals or hazardous fluids on
skin
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
1.2.4 Protecting the environment
Emissions and waste disposal
Observe the local regulations and codes regarding:
• Reporting of emissions to the appropriate authorities
• Sorting, recycling and disposal of solid or liquid waste
• Clean-up of spills
Exceptional sites
CAUTION: Radiation Hazard
Do NOT send the product to Xylem if it has been exposed to nuclear radiation, unless
Xylem has been informed and appropriate actions have been agreed upon.
Recycling guidelines
Always follow local laws and regulations regarding recycling.
1 Introduction and Safety
ResiBoost INSTRUCTION MANUAL 5

2 Transportation and Storage
2.1 Examine the delivery
2.1.1 Examine the package
1. Examine the package for damaged or missing items upon delivery.
2. Record any damaged or missing items on the receipt and freight bill.
3. If anything is out of order, then file a claim with the shipping company.
If the product has been picked up at a distributor, make a claim directly to the
distributor.
2.1.2 Examine the unit
1. Remove packing materials from the product.
Dispose of all packing materials in accordance with local regulations.
2. To determine whether any parts have been damaged or are missing, examine the
product.
3. If applicable, unfasten the product by removing any screws, bolts, or straps.
Use care around nails and straps.
4. If there is any issue, then contact a sales representative.
2.2 Transportation guidelines
Precautions
WARNING:
• Observe accident prevention regulations in force.
• Crush hazard. The unit and the components can be heavy. Use proper lifting methods
and wear steel-toed shoes at all times.
Check the gross weight that is indicated on the package in order to select proper lifting
equipment.
Position and fastening
The unit must be transported only in its horizontal position as indicated on the package.
Make sure that the unit is securely fastened during transportation and cannot roll or fall
over. The product must be transported at an ambient temperature from -10°C to 70°C
(14°F to 158°F) with a non-condensing humidity of <95% and protected against dirt, heat
source, and mechanical damage.
2.3 Storage guidelines
2.3.1 Storage location
NOTICE:
• Protect the product against humidity, dirt, heat sources, and mechanical damage.
• The product must be stored at an ambient temperature between 10°C and 70°C (14°F
and 158°F) and a non-condensing humidity below 95%.
• The converter uses electrolytic capacitors which can deteriorate when not used for a
long period of time. If storing for a year or more, make sure to run them occasionally to
prevent deterioration.
2 Transportation and Storage
6 ResiBoost INSTRUCTION MANUAL

3 Product Description
3.1 Product overview
ResiBoost™is a variable frequency drive (controller) intended to be used with an electric
pump for constant pressure systems.
Not suitable for drainage systems with/without level control.
A water system is only occasionally required to run at maximum capacity and the amount
of water withdrawn varies over time.
ResiBoost™automatically controls the speed of the electric pump while keeping the
pressure in the system constant in relation to the signal of the pressure transducer
(sensor) which is integral to the drive.
WARNING:
This product can expose you to chemicals including Lead, which is known to the State of
California to cause cancer and birth defects or other reproductive harm. For more
information go to: www.P65Warnings.ca.gov.
3.2 Technical data
Model Input Voltage
(Vin)
Input Phase Input Current
(Iin)
Breaker Size1Output Phase Output Current
(A)
RB111512 115V 1 12.6 20A 1 12
RB12309 230V 1 9.6 15A 1 9
RB32309 230V 1 17.5 20A 3 9.6
Input voltage tolerance Vin +/-10%
Rated voltage output (Vout) RB1… 1x(0–100%)Vin
RB3… 3x(0–100%)Vin
Rated input frequency 50/60±2 Hz
Output frequency 15–60 Hz
Overcurrent 20%, 10 second maximum
Enclosure Rating UL Type 3 (NEMA 3)
Setpoint pressure 7 – 85 psi (0.5–5.86 bar)
Working Pressure (MWP) 125 psi (8.6 bar)
Water flow rate 0.13 – 66 GPM (0.5–250 l/min)
Ambient temperature 32–122°F (0–50°C)
Maximum water temperature 104°F (40°C)
Ambient humidity < 50%, non-condensing
Pumped liquid Water that is free of aggressive chemical substances and
suspended solids. Not suitable for contact with glycol.
Elevation2≤6561 ft (2000m) ASL
Digital input for float switch contact 24Vdc, 23.9mA
1Always follow national and local wiring codes.
2For higher altitudes or other environmental conditions not covered in this manual, contact customer service.
3 Product Description
ResiBoost INSTRUCTION MANUAL 7

Table 1: Packaged systems data
Packaged
System Model
Drive Model Volts Hp Max Output
Amps
Pump Model Motor Current
Setting
13159RB115 RB111512 115 1 12 3HM05N07M6
BBQE
10.3
2294RB115 RB111512 115 1 12 5HM03N07M6
BBQE
10.3
13120RB230 RB12309 230 0.75 9 3HM04N05M6
FBQE
3.7
13150RB3 RB32310 230 1 9.6 3HM05N07T6
PBQE
3.5
22125RB230 RB12309 230 1.5 9 5HM04N11M6
FBQE
6.9
22157RB3 RB32310 230 2 9.6 5HM05N15T6
PBQE
6.5
Dimensions and weights
Model lbs. b1 [in] b2 [in] b3 [in] b4 [in] b5 [in]
RB1 6.4 9.1 10.4 1 1/4" MNPT 9.4 7.7
RB3
3.3 Pump specifications
Refer to the instruction manual of the pump. It is essential to consider the limitations of
use of the controller together with those of the pump. See Technical data on page 7.
3 Product Description
8 ResiBoost INSTRUCTION MANUAL

4 Installation
Precautions
WARNING:
• Observe accident prevention regulations in force.
• Use suitable equipment and protection.
• Always refer to the local and/or national regulations, legislation, and codes in force
regarding the selection of the installation site, plumbing, and power connections.
4.1 Electrical requirements
• The local regulations in force overrule specified requirements listed in the following.
Electrical connection checklist
Check that the following requirements are met:
• The controller input and output cables are protected from high temperature,
vibrations, and collisions.
• It is suggested to supply power to the controller by using a dedicated power line.
• The controller must be connected to a ground fault circuit interrupter (GFCI) breaker
or receptacle.
NOTICE:
The electrical service panel must be compatible with the data of the pump and motor
that is powered by the controller. Inappropriate combinations do not guarantee the
protection of the unit and will void the warranty.
• The electrical service panel must give branch circuit overload protection to the
controller and the pump against short circuit. Refer to Technical data on page 7 for
breaker sizing.
• A time lag fuse which is inside the controller protects the system against short circuits.
4.2 Mechanical installation
NOTICE:
• Incorrect mechanical installation can cause the converter to malfunction and break.
• Read this manual and the one for the electric pump before installation.
Check that the following are adhered to:
• Proper orientation of the controller is upright and perpendicular to pump and motor.
• The controller must be full of water in order to work and read the pressure correctly.
• Do not install the controller in an area exposed to direct sunlight and/or near heat
sources. Refer to the ambient temperature range in the technical data section.
• Install the controller and pump in dry, frost-free conditions, observing the limitations of
use and guaranteeing sufficient cooling of the motor.
• Do not use the product in explosive atmospheres or in the presence of corrosive
and/or flammable dust, acid, or gas.
• Do not use the controller and the electric pump to handle hazardous or flammable
liquid.
• ResiBoost package has minimal lift capabilities. It is preferred to use on a flooded
suction. If a lift is required, be sure that suction piping is used with a minimum size to
match the suction port of the pump and with minimum fittings to reduce losses.
4 Installation
ResiBoost INSTRUCTION MANUAL 9

WARNING:
Do NOT install this pump in swimming pools or marine areas. Failure to follow these
instructions could result in serious personal injury, death and/or property damage.
CAUTION: Electrical Hazard
Risk of electrical shock or burn. The equipment manufacturer has not evaluated this unit
for use in swimming pools. If used in connection with swimming pools then special safety
regulations apply.
4.3 Hydraulic installation
WARNING:
The pump should not be installed without provisions for adequate drainage in the event
of leakage. Failure to provide adequate drainage could result in property damage.
Check that the following are adhered to:
• Install a Check Valve between the pump discharge and the controller if not supplied
with assembled unit. (ResiBoost Package with eHM model pump includes a check
valve in the assembly).
• A pressure drop results because of the flow through the controller. Be sure to deduct
the Pressure Drop Through Controller from the head pressure of the pump.
Figure 1: Pressure Drop Through Controller
• Install a pressure relief valve sufficient to limit the system pressure below the maximum
working pressure of the pump and tank (the minimum of the two). The pressure relief
valve must be plumbed to a drain to prevent damage due to flooding.
• Check that the sum of the pressure intake (for example, for the connection with a
municipal line or pressure tank) and the maximum pressure of the pump does not
exceed the value of the maximum permitted operating pressure of the controller or of
the pump (the minimum of the two).
• All piping MUST be independently supported. DO NOT place any piping loads on the
pump or controller.
4 Installation
10 ResiBoost INSTRUCTION MANUAL

• Suction piping should be no smaller than the suction connection on the pump. Keep
suction piping as short and direct as possible. Avoid multiple elbows and unnecessary
fittings to minimize friction loss. Refer to the pump manual to ensure that the NPSHr is
maintained.
• To avoid air pockets, no part of the suction piping should be above the pump suction
connection. Suction piping should slope upward from the liquid source to the pump
suction.
• In cases where the water level is below the suction of the pump (lifting water), install a
check valve (foot valve) on the suction of the pump to make sure that the pump stays
primed.
– The ResiBoost Package configuration (with eHM pump) is supplied with a
multistage pump and NOT recommended for priming applications.
• Install a gate valve to allow maintenance of the controller and pump or of the pressure
tank.
• It is advisable to install a tap for use during commissioning of the system if there is not
already an outlet near the pump.
• The controller plus electric pump can be used to connect the system directly to the
municipal supply line or to take water from a primary water supply tank.
– If connecting to a municipal supply, follow the applicable provisions set by the
authorities having jurisdiction.
– If connecting to a municipal supply, install a bypass loop to allow servicing of the
pump and controller without turning off the municipal supply.
– It is advisable to install a pressure switch on the suction side for turning off the
pump if there is low pressure in the in-coming supply line. Protects against dry
running.
– If connecting to a primary water supply tank, it is advisable to install a float for
turning off the pump when there is no water. Protects against dry running. In this
application ResiBoost package with eHM model multistage pump must be installed
with minimum fittings to reduce suction losses.
• Refer to the instruction manual of the pump for further information.
4.3.1 Pressure tank installation
• A diaphragm tank must be installed on the discharge side of the controller (See
Components for correct installation on page 12). The tank that is included with the
assembled ResiBoost Package with eHM model is a 2 Liter tank. This tank is the
minimum size needed for stable operation in most applications. Some applications
may require a larger tank.
• Set the air pressure (pre-charge) in the tank with the tank empty of water. Pre-charge
must be adjusted to be 20 psi below the Pressure Setpoint (SP) based on 5 psi
pressure drop.
WARNING:
• Make sure the pressure tank can withstand the maximum pressure of the system.
• Install a pressure relief valve large enough to limit the system pressure below the
maximum working pressure of the tank and controller. Plumb the pressure relief valve
to a drain to prevent damage due to flooding.
4 Installation
ResiBoost INSTRUCTION MANUAL 11

4.3.2 Components for correct installation
Figure 2
Figure 3 Figure 4
4 Installation
12 ResiBoost INSTRUCTION MANUAL

Number Component Included in the kit Notes
1 Electric pump √ eHM
2 Union with check valve √
3 Minimum pressure switch
to prevent dry running (or
other level control switch)
4 Electric pump bleed /
priming cap
5 Vacuum pressure gauge
6 Filter
7 Non-return valve with filter
(foot valve)
8 Discharge pressure gauge
9 Union
10 Pressure relief valve Plumb to drain
11 Gate valve
12 Diaphragm tank √ V2L ( 2 liter tank)
13 ResiBoost controller √
14 Controller power panel
15 Storage tank
16 Float switch
4.4 Electrical installation
Precautions
NOTICE:
• Make sure that all electrical connections are performed by qualified installation
technicians and in compliance with the regulations in force.
• Before starting work on the unit, make sure that the unit and the control panel are
isolated from the power supply and cannot be energized.
• Make sure all plumbing connections are made prior to wiring the unit.
4.4.1 Grounding (earthing)
Electrical Hazard:
Always connect the ground (earth) connection before making other electrical
connections.
4.4.2 Power supply connection
WARNING:
Always turn off the power supply, lockout power and wait a minimum of 2 minutes before
making any electrical connections.
The controller comes with an input power cable and a motor power cable to allow
flexibility in positioning the controller. After plumbing the system, position the controller
for access to the user interface.
NOTE: The controller must be connected to a GFCI. Use either a GFCI circuit breaker or
GFCI outlet.
4 Installation
ResiBoost INSTRUCTION MANUAL 13

115 V models are supplied with an input power supply cable with NEMA 5-15 plug.
Connect the plug to a NEMA 5-20 GFCI receptacle. 230V models are supplied with an
input power supply cable with a NEMA 6-20 plug. Connect the plug on 230V models to a
NEMA 6-20 GFCI receptacle. The receptacle must be protected by a circuit breaker. Refer
toTechnical data on page 7 for circuit breaker sizing. The receptacle must be wired and
installed according to the environmental conditions of the installation. Install the system
making sure that the plug and socket can be easily accessed for deactivating the system.
Do not attempt to replace the power cables included with the controller. All models must
be connected to a dedicated circuit. The receptacle must be installed to comply with the
environmental conditions of the installation. All wiring must comply with the NEC, CEC
and authority having jurisdiction. The power cable of the motor must NEVER be laid
parallel to the power cable of the controller. Do not route the wires feeding the receptacle
in parallel with other wires for more than 12".
Although the controller has a single-phase power supply, some models have a 3 phase
230V pump motor. The missing phases are created by the controller.
4.4.3 Low water input connection
The Low Water Input allows connection of a pressure or float switch which is used to start
and stop the pump. Refer to Table 3 for details on how to enable the input. When the
input is enabled, the pump will run when the input is closed. The controller will stop the
pump and issue an A1 alarm when the input is open.
1. Turn off power and wait 5 minutes.
2. Unfasten the 6 screws and open the FRONT cover.
Figure 5
3. If required, connect the cable of the level switch or pressure switch to the digital input
to prevent dry running of the pump. The electrical contact must be normally open
when an alarm is triggered. Use 2 conductor, 18 to 14AWG cable will fit in terminals
for input. Tighten terminals to 4 in-lb.
4. Insert the cable in the cable gland in the cover.
4 Installation
14 ResiBoost INSTRUCTION MANUAL

INPUT
Max
Min
G
Figure 6
5. Check that all the cables are secure and close the FRONT cover, making sure not to
crush the cables between the cover and the controller housing. Fasten the 6 cover
screws. Tighten to 17.7 in-lb.
4 Installation
ResiBoost INSTRUCTION MANUAL 15

5 System Description
5.1 User interface
11
7 8 9 2 10 1 3 6
4 5
Figure 7: User interface
Number Description
1 This button is used to switch between AUTOMATIC and MANUAL Mode.
In AUTOMATIC Mode, the controller operates the pump to maintain the
pressure setpoint.
In MANUAL Mode, the controller operates the pump based on the
Start/Stop button.
2 This button is used for the Start/Stop function.
In MANUAL Mode: To run the pump, press and hold the button. The
pump ramps down to stop when the button is released.
In AUTOMATIC Mode: Press to exit AUTOMATIC mode and enter
MANUAL mode. If the pump is running, it ramps to stop.
3 This button is used to access the BASIC MENU parameters in MANUAL
mode. See BASIC MENU (MB) parameters on page 12.
4 and 5 These two buttons are used for:
• Decreasing or increasing the value of a parameter that is selected
in the BASIC MENU (MB) or ADVANCED MENU (MA).
• Viewing the operating parameters in AUTOMATIC mode. See
operating parameters on page 10.
6 This button is used for saving and selecting the next parameter in any
MENU. In MANUAL mode, this button is an alarm reset button.
7 Power LED:
Steady green LED, indicates the power is on and the controller is active.
8 Error LED:
Steady red LED, indicates a fault. The LED is illuminated when there is
an alarm.
9 Start/Stop LED:
Steady yellow LED, indicates the pump is running.
10 Mode LED:
• Illuminated green and steady in Automatic mode.
• Flashing green in manual parameter configuration mode (Basic
Menu, Advanced Menu)
11 Display for showing operating parameter, menu parameters, or fault
codes.
5 System Description
16 ResiBoost INSTRUCTION MANUAL

5.2 Start-up and Initial Programming
Refer to Figure 7: User interface on page 16 for an explanation of the buttons on the user
interface.
1. Check that all the electrical, mechanical, and hydraulic connections have been made.
See Mechanical installation on page 9, Hydraulic installation on page 10, and Electrical
installation on page 13.
2. Turn on the power to the controller.
– All the LEDs (7) (8) (9) (10) turn on and, if there are no faults, turn off again within
10 seconds.
– The controller performs an autotest and the Power LED (7) turns on.
– The display shows the software version.
NOTICE:
– The controller enters MANUAL mode upon initial start-up. The mode at power-up is
the same one the controller was in when it was previously turned off.
– After turning off power to the controller, wait a minimum of 20 seconds before
applying power. This procedure is to prevent the risk of internal damage to the
controller.
3. Enter the BASIC MENU to set the pressure setting.
– If the controller is not in MANUAL Mode, switch to MANUAL mode by pressing (2)
; in MANUAL mode the Mode LED (10) is off.
–
In MANUAL mode, press and hold (3) for 3 seconds until the first parameter to
be edited appears on the display and the Mode LED (10) flashes.
–The display toggles between A(Motor Current setting) and a number. Make sure
that the number matches the current rating on the motor nameplate. This value is
preset from the factory for packaged systems. Press (4) or (5) to change
the value of the parameter, then press (6) to save the setting and select the
next parameter.
–
Press (6) until the Pressure Setpoint (SP) is reached. Press (4) or (5)
to edit the Pressure Setpoint, then press (6) to save the setting.
–
Press (6) until the Pressure Drop (dP) is reached. When in Standby mode, the
controller starts the pump when the system pressure is less than the Pressure Drop
value. Set the Pressure Drop value as a percentage of the Pressure Setpoint. For
example, if the Pressure Setpoint is 50 psi and the desired pressure drop is 5 psi,
set the dP value to 90. Press (4) or (5) to edit, press (6) to save.
–
Press (3) to exit the BASIC MENU.
–
Press (1) to enter AUTOMATIC Mode and Mode LED (10) is steady green.
5 System Description
ResiBoost INSTRUCTION MANUAL 17

NOTICE:
– In AUTOMATIC mode, the pump runs if the pressure of the system is below the
Pressure Drop (dP) value.
–
If necessary, press (2) to set MANUAL mode and turn off the pump.
5.2.1 Operating parameters
Refer to Figure 7: User interface on page 16 for an explanation of the buttons on the user
interface.
In AUTOMATIC mode, press (4) or (5) to change the Operating Parameter
being displayed.
Table 2: Operating parameters
Parameter Description Unit Range
PSystem pressure PSI 0.0–99
Fr Motor Frequency Hz Min–60
AOutput Current Ampere 0–In3
°C Temperature of the power
module
Degrees Celsius (°C) 0–80
The last parameter to be selected is shown continuously on the display.
5.2.2 Counter and Alarm Log Menu
Refer to Figure 7: User interface on page 16 for an explanation of the buttons on the user
interface.
In MANUAL Mode, in addition to the parameters indicated in Operating parameters on
page 18, it is possible to view the Counter and Alarm Log.
To access this menu, press and hold (3) and (5) at the same time for three
seconds.
Press (6) to select the next parameter. The parameters will be displayed in the
sequence shown in the following table. The menu will exit after the A9 parameter or press
(3) to exit the menu.
Table 3: Counter and Alarm Log Menu Parameters
Parameter Description
HF Number of hours the controller has been powered.
HP Number of hours the motor has been running.
CF Number of times the pump has turned on and off.
Cr Number of times the controller has been turned off.
A1 Total number of times the digital input has triggered the
A1 (No Water) alarm has been triggered..
A2 Total number of times the A2 (Overcurrent) alarm has
been triggered.
A3 Total number of times the A3 (Open Lead) alarm has
been triggered.
3Maximum current supplied to the motor (refer to Technical data on page 7).
5 System Description
18 ResiBoost INSTRUCTION MANUAL