RPS TR User manual

TR
Operating Instructions (EN)
www.rpscorporation.com
www.factorycat.com VERSION 14.0206
www.tomcatequip.com TR-OP-EN
©2014 RPS Corporation
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.

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INTRODUCTION
This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of
your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before
operating or servicing the machine.
This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:
• The machine is regularly maintained - per the machine Preventative Maintenance instructions provided.
• The machine is operated with reasonable care and caution.
• The machine is maintained with manufacturer supplied parts.
ABOUT THIS MANUAL
TABLE OF CONTENTS: Tells you where to look in the manual.
SAFETY MESSAGES: Section contains important information regarding hazard or unsafe practices of the machine. Lev-
els of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
OPERATION CONTROLS / MACHINE COMPONENTS: Shows you the different machine controls and features.
MACHINE SETUP: Tells you how to setup machine from un-crating to installing squeegee and brushes.
MACHINE OPERATION: Section is to familiarize the operator with the operation and function of the machine.
BATTERY CHARGING: Shows you how to charge the batteries (on-board and off board charging).
MAINTENANCE: This section contains preventative maintenance to keep the machine and it’s components in good work-
ing condition. They are listed in this general order:
• Batteries
• Brooms
• Filters
• Service Schedule
• Machine Trouble Shooting
TROUBLE SHOOTING: A list of common problems that may occur.
MACHINE SPECS: Tells you Machine Specifications for the various parts of the machine.
MACHINE INSTALL FORM: Should be filled out upon machine installation and faxed to 1-866-632-6961 or online at
www.rpscorporation.com.
WARRANTY POLICY: Tells you coverage, exclusions and limitations to warranty.
NOTE: The serial number of your machine is located on the lower half of the Steering Pedestal of the machine.
AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
SERIAL NUMBER

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TABLE OF CONTENTS
Introduction 2
About This Manual 2
Table of Contents 3
Safety Messages 4
Safety Label Locations 6
Operation Controls 7
Operation Controls 8
Operation Controls 9
Machine Components 10
Machine Components 11
Machine Setup 12
Un-Crating Machine: 12
Connecting Batteries: 12
Installing Main Broom: 12
Installing Side Brooms: 13
Adjusting Side Brooms: 13
Machine Operation 13
Pre-Cleaning Checklist: 13
Operating Hints: 13
Sweeping: 14
WET Sweeping: 14
Cleaning Filter: 15
Changing Filter: 15
Empty Hopper: 15
On-Board Charger 16
On-Board Battery Charging (Optional): 16
Description of LED:16
Battery Charging 17
External Battery Charging: 17
Battery Maintenance Guide 18
Safety: 18
Inspection and Cleaning: 18
Storage: 18
Watering: 18
Maintenance 19
Daily Maintenance: 19
Weekly Maintenance: 19
Monthly maintenance: 19
Yearly Maintenance: 19
Storing Machine: 19
Checking Battery Specific Gravity: 19
PM Records 20
Trouble-shooting 22
Machine Specs 23
Common Wear Parts 24
Cylindrical Brooms: 24
Side Brooms: 24
Filter Kits: 24
Standard Warranty Policy 25
Machine Install / Warranty Registration 26

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SAFETY MESSAGES
You will see four kinds of safety reminders in this manual:
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, could result in minor or moderate
injury or damage to this machine or nearby objects. CAU-
TION also can be used to alert against unsafe practices.
NOTICE
NOTICE indicates information considered important, but
not hazard-related. This safety message may be related
to property damage or warranty warnings.
Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.
DO NOT OPERATE THIS MACHINE UNLESS:
• You are trained and authorized to do so
• You have read and understood this Operator’s Manual
• On surfaces with greater than a 2% grade unless this machine is equipped with a functional parking brake.
WHEN OPERATING THIS MACHINE:
• Remove loose objects from the floor that could be projected from the rotating Brushes
• Keep your hands and feet away from the rotating Brushes
• Do not operate this machine where flammable liquids are present
• Use caution when maneuvering
BEFORE LEAVING THE MACHINE:
• Park the machine on a level surface
• Turn the machine off
BEFORE SERVICING THE MACHINE:
• Disconnect the Batteries
DANGER
Explosive hydrogen gas forms when Batteries are
charging. An open flame or spark can cause this gas
to explode. Serious personal injury or property damage
could occur. Only charge the Batteries in this machine in
a well ventilated area.

TR-OP-EN - 5 -
WARNING
The Batteries in this machine produce hazardous
voltage which can cause electrical shock, burns and/
or electrocution. Always disconnect Batteries before
servicing this machine.
WARNING
When climbing or descending ramps, always drive
machine forward. To avoid overturning the machine, Do
not back down ramps. Do not drive across inclines. Do
not turn while ascending or descending ramps. Over-
turning the machine can cause serious injury or death.
WARNING
Do not park this machine on ramps or slopes. Always
park this machine on a level, hard surface. Do not oper-
ate this machine outdoors or on uneven surfaces.
WARNING
The Batteries in this machine contain sulfuric acid,
which causes burns to skin. If battery acid contacts
clothing or skin, rinse the effected area with cold water
immediately. If battery acid gets on your face or in your
eyes, flush the area immediately with cold water and
seek medical attention.
WARNING
To avoid electrical shock, do not operate this machine
over electrical floor outlets.
WARNING
Dress safely. Do not wear rings or metal wrist watches
when servicing this machine, as they can cause an
electrical short circuit which can cause serious burns.
WARNING
Do not remove, paint over or destroy warning decals. If
warning decals become damaged, call 1-262-681-3583
for free replacements.
WARNING
Dress safely. Do not wear a neck tie, scarf, or any
loose or dangling clothing while operating this machine.
Loose or dangling clothing or neck-wear can tangle in
rotating parts, causing serious injury or death.
WARNING
Always turn off this machine before leaving it unat-
tended. Do not allow untrained persons to operate this
machine.
WARNING
NO RIDERS. Do not carry passengers on this ma-
chine. Do not use this machine as a stepladder or work
platform.
WARNING
Understand the dynamic braking system before you
operate the machine on ramps. Machine may coast.
WARNING
Before you service a Battery, always wear face protec-
tion, protective gloves and protective clothing. Battery
acid or battery explosion can cause serious injuries.
CAUTION
Do not operate this machine if any parts have been
damaged or removed.
CAUTION
Always use the automatic battery charger provided by
the manufacturer of this machine to charge the Batter-
ies of this machine. It is designed to charge the Batter-
ies at the appropriate rate. If you must use a different
charger, disconnect the Batteries before charging to
avoid damage to the electronic speed controller.
CAUTION
To avoid damage to the electronic control components
of this machine, Do not store this machine outdoors. Do
not pressure wash this machine.